A special green silicon carbide micro-powder shaping and modifying integrated process for additive manufacturing

By integrating the shaping and modification process of green silicon carbide micro powder, the problem of unstable surface state of powder particles is solved, and stable spreading and interlayer consistency of powder are achieved in additive manufacturing. This process is suitable for binder-sprayed powder bed additive manufacturing.

CN122404002APending Publication Date: 2026-07-17QINGZHOU HENGTAI MICROPOWDER CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
QINGZHOU HENGTAI MICROPOWDER CO LTD
Filing Date
2026-05-06
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing technologies, the shaping and modification processes of green silicon carbide micropowder are separated, resulting in unstable particle surface conditions and difficulty in controlling powder accumulation and interlayer consistency. This is especially true in binder-sprayed powder bed additive manufacturing, where the powder spreading performance and interlayer consistency are difficult to guarantee.

Method used

An integrated process for shaping and modifying green silicon carbide micropowder for additive manufacturing is adopted. The main powder is selectively shaped through a closed-loop shaping circuit connected by an airflow classification unit, and surface activation treatment is carried out in a closed transport channel to form hydroxyl-containing activation sites. Then, inner and outer anchoring layers and functional layers are constructed on the surface of the shaped main powder, and finally it is compounded with satellite powder to form stable main powder-satellite powder composite particles.

Benefits of technology

This invention integrates the shaping and modification processes of green silicon carbide micropowder, ensuring the stability of particle surface state and interlayer consistency of composite powder, and improving the spreading performance and interlayer consistency of powder in binder-sprayed powder bed additive manufacturing.

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Abstract

本发明涉及陶瓷粉体制备领域,公开了一种增材制造专用绿碳化硅微粉整形改性一体化工艺;包括:对绿碳化硅微粉原料进行除杂提纯和粒度分级,从同一批初始粉体中分带分离出主粉和卫星粉;将主粉送入与气流分级单元连通的闭路整形回路中进行选择性整形;将整形主粉于限定时间内经封闭转运通道送入表面活化单元进行活化处理;再依次构建内层锚定层和外层功能层,并使卫星粉附着并固定于改性主粉表面,形成主粉‑卫星粉复合颗粒;最后通过终点检测获得目标复合粉体。本申请能够实现绿碳化硅复合粉体的一体化制备。
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