一种基于煤矸石固废制备陶粒的方法

By optimizing the pretreatment and staged calcination process of coal gangue, the problems of low solid waste disposal efficiency, high energy consumption, and heavy metal leaching risk in the preparation of coal gangue ceramsite have been solved, realizing the preparation of high-performance lightweight aggregate and improving the yield and service life.

CN122404013APending Publication Date: 2026-07-17GUOKE ROSE STONE (SHANXI) TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
GUOKE ROSE STONE (SHANXI) TECHNOLOGY CO LTD
Filing Date
2026-05-21
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing methods for preparing coal gangue ceramsite suffer from problems such as low solid waste content, high calcination energy consumption, poor weathering resistance, and the risk of heavy metal leaching, as well as poor molding stability, making it difficult to achieve efficient resource utilization.

Method used

Through a process flow including pretreatment, component detection, regulator addition, homogenization mixing, segmented sintering, and gradient cooling, including coal gangue desulfurization, graded crushing, grinding, auxiliary material pretreatment, composite regulator application, and segmented sintering, the particle size distribution and composition control of coal gangue are optimized to ensure the high performance and stability of ceramsite.

Benefits of technology

It significantly improves the solid waste disposal efficiency of coal gangue, reduces energy consumption and the risk of heavy metal leaching, enhances the performance stability and yield of ceramsite, and meets the construction industry's demand for high-performance lightweight aggregates.

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Abstract

本申请涉及一种基于煤矸石固废制备陶粒的方法,涉及煤矸石固废技术领域,包括通过对煤矸石原料进行预处理工作,包括脱硫、分级破碎及辅料预处理;通过成分检测制作成分检测报告指导工艺进行;通过按质量百分比称取原料进行均质混合得到可塑性坯料;通过可塑性坯料进行湿法造粒,干燥得到陶粒生球;通过分段烧成,依次经过预热阶段、烧成阶段及保温阶段;通过梯度冷却,筛选陶粒成品;该方法以煤矸石固废为核心原料,通过硫化物定向脱除预处理、多级粒径优化、复合助烧体系调控及梯度温控烧成工艺,搭配定制化重金属固化改性剂,实现煤矸石在陶粒中的高比例应用,有效解决了现有煤矸石陶粒固废掺量低、性能波动大、环保风险高的技术难题。
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