一种孔径连续梯度的氧化铝气凝胶及其制备方法

By constructing a longitudinal temperature gradient and active thermal compensation on the sidewalls in alumina sol, and combining this with ice recrystallization to suppress polymers, an alumina aerogel with a continuous gradient change in pore size along the thickness direction was prepared. This solved the problem of gradient forming in the prior art and improved the structural integrity and pore size control capability of the aerogel.

CN122404014APending Publication Date: 2026-07-17ZHENGZHOU NON FERROUS METALS RES INST CO LTD OF CHALCO

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
ZHENGZHOU NON FERROUS METALS RES INST CO LTD OF CHALCO
Filing Date
2026-05-28
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies cannot prepare alumina aerogels with a continuous gradient of pore size along the thickness direction and a corresponding continuous change in apparent density. This cannot meet the gradient functional requirements for filtration and thermal insulation applications. Furthermore, low-density aerogel systems are prone to structural collapse and pore discontinuity during gradient molding.

Method used

By establishing a longitudinal temperature gradient in alumina sol and applying active thermal compensation to the sidewalls, combined with ice recrystallization to inhibit high molecular weight polyvinyl alcohol, the rate of solidification front advance is controlled, forming a continuous pore size gradient structure. Subsequently, freeze-drying and calcination are performed to ensure the integrity of the gradient structure.

Benefits of technology

A non-interface gradient pore structure with alumina aerogel pore size continuously decreasing from 50 to 200 μm to 1 to 20 μm was realized, which improved the structural integrity of the low-density gradient framework and enabled the electrically adjustable pore size gradient slope to meet the differentiated needs of different application scenarios.

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Abstract

本申请提供了一种孔径连续梯度的氧化铝气凝胶及其制备方法,属于纳米多孔材料制备技术领域。该气凝胶具有三维连通开孔结构,沿厚度方向,靠近第一主表面的平均孔径为50~200μm,靠近第二主表面的平均孔径为1~20μm,且孔径从第一主表面向第二主表面连续递减;表观密度相应从10~100mg / cm3连续变化,且第一主表面区域的表观密度低于第二主表面区域。本申请通过侧壁主动热补偿与PVA协同作用的组合手段,突破了低密度体系梯度成型的长期技术瓶颈,获得了从50~200μm连续递减至1~20μm的无界面梯度孔结构,首次在超低密度氧化铝气凝胶中实现了孔径沿厚度方向的连续梯度变化。
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