一种高导热强耐腐聚合物复合材料管材及其制备方法

By introducing composite graphite fillers and modifiers into the polyphenylene sulfide matrix, a three-dimensional thermally conductive network and corrosion-resistant barrier are constructed, solving the problems of thermal conductivity and corrosion resistance of polymer composite materials under high temperature, high humidity and strong corrosion. This enables the preparation of polymer composite pipes with high thermal conductivity and strong corrosion resistance, which are suitable for waste heat recovery systems under complex flue gas conditions.

CN122404985APending Publication Date: 2026-07-17江苏康大联合节能科技有限公司 +2
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
江苏康大联合节能科技有限公司
Filing Date
2026-03-10
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies struggle to achieve a synergistic improvement in high thermal conductivity and strong corrosion resistance of polymer composite pipes under high temperature, high humidity, and highly corrosive media, and it is difficult to maintain good processability and mechanical strength under ultra-high filling conditions.

Method used

Using polyphenylene sulfide as the matrix and composite graphite filler as the thermally conductive reinforcing phase, and introducing corrosion-resistant modifiers, lubricants, and processing aids, a three-dimensional continuous thermally conductive network and corrosion-resistant barrier are constructed through specific surface modification, melt blending, and extrusion molding processes. Combined with gradient cooling and plasma treatment, polymer composite pipes with high thermal conductivity and strong corrosion resistance are prepared.

Benefits of technology

It maintains high thermal conductivity (≥15 W/(m·K) and high strength (tensile strength ≥18 MPa) in strong acid environments, and operates stably for a long time under complex flue gas conditions, reducing the coefficient of friction and the adhesion rate of ash and dirt, making it suitable for deep waste heat recovery systems.

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Abstract

本申请涉及高分子复合材料管材技术领域,尤其是涉及一种高导热强耐腐聚合物复合材料管材及其制备方法,其包括聚苯硫醚树脂、复合石墨填料、耐蚀改性剂、润滑助剂及加工助剂;复合石墨由鳞片石墨与膨胀石墨按六比四至八比二复配并经硅烷偶联剂KH‑550改性,耐蚀改性剂为全氟烷基乙烯基醚微粉与纳米二氧化钛的复配物。本申请能够在超高填充率下实现高导热、高强度、低摩擦系数与优异耐酸腐蚀性的统一,适用于低温、高湿、强酸性冷凝液及高粉尘烟气工况中的深度余热回收系统。
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Citation Information

Patent Citations

  • A composite pipe

    CN103660397B

  • High-heat conduction anti-wear composite tube

    CN106750814A