MTBE装置双效进料预热的板式节能型热交换装置及方法

The plate-type energy-saving heat exchange device, composed of fully welded corrugated plate bundles and annular solid metal baffles, combined with a pneumatic diaphragm regulating valve and a micro-boiling phase change scrubbing mechanism, solves the problem of increased flow resistance and heat transfer attenuation caused by scale in chemical heat exchange equipment, and achieves reliable sealed stepped preheating and efficient heat transfer recovery.

CN122408503APending Publication Date: 2026-07-17安徽益沣石化有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
安徽益沣石化有限公司
Filing Date
2026-06-18
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing chemical heat exchange equipment, MTBE and C4 organic media are prone to localized polymer scale buildup during heating, leading to a surge in flow resistance and heat transfer attenuation. Furthermore, existing solutions pose a risk of leakage due to seal failure, making it difficult to achieve stable and efficient dual-heat-source stepped preheating and online rapid recovery.

Method used

The plate-type energy-saving heat exchange device, composed of fully welded corrugated plate bundles and annular solid metal baffles, combined with a pneumatic diaphragm regulating valve, achieves in-situ high-efficiency cleaning through a micro-boiling phase change scrubbing mechanism. It utilizes herringbone corrugations to generate microbubbles to peel off the scale layer, and dynamically adjusts the heat source flow rate through control methods to achieve heat transfer recovery.

Benefits of technology

It achieves reliable stepped preheating within a single pressurized space, reduces floor space, significantly improves heat transfer recovery capability, avoids defects such as seal failure and downtime for cleaning, and realizes efficient heat transfer recovery and equipment self-operation.

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Abstract

本发明涉及化工换热设备与节能控制技术领域,具体为MTBE装置双效进料预热的板式节能型热交换装置及方法;包含承压底座、圆筒形外壳、全焊波纹板束、环形实心金属挡板及气动薄膜调节阀组件;装置将全焊波纹板束置于单一外壳内,通过环形金属挡板将热源流道侧分隔为下部低温与上部高温两个热源腔;其核心是利用双腔结构在单一设备空间内实现流体的双效阶梯预热,并采用激光穿透焊工艺使物料流道四周全封闭;本发明摒弃了传统可拆式板式换热器的非金属密封结构,解决了其在有机介质中易浸泡失效的泄漏隐患,有效缩短连接管路并大幅减少占地面积,实现了设备的高集成度与可靠密封。
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