一种换热器运行状况在线监控方法及系统
By monitoring the changes in heat exchanger parameters in real time and combining them with online data analysis, the problem of real-time quantitative judgment of heat exchanger scaling and internal leakage has been solved. This enables quantitative assessment of scaling degree and energy consumption, reduces safety risks and energy consumption, and improves the operational safety and efficiency of the system.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- XI'AN UNIVERSITY OF ARCHITECTURE AND TECHNOLOGY
- Filing Date
- 2026-05-21
- Publication Date
- 2026-07-17
AI Technical Summary
Existing technologies make it difficult to make real-time, quantitative, and comprehensive judgments on the scale thickness, heat transfer performance degradation, energy loss, and internal leakage risk of heat exchangers, making it difficult to detect early anomalies in a timely manner and provide reliable cleaning cycles and energy consumption assessments.
By collecting real-time signals of temperature, flow rate, differential pressure, and leakage medium concentration from the heat exchanger, and combining these with changes in initial thermal resistance per unit area, the equivalent thickness of scale and internal leakage status are determined. Furthermore, by adjusting the electric regulating valve and the variable frequency water pump in tandem, the dynamic hydraulic balance of the system is maintained.
It enables online quantitative monitoring of the degree of fouling in heat exchangers, quantifies the increase in energy consumption caused by fouling, promptly detects the risk of internal leakage, reduces safety hazards, optimizes pump energy consumption, and improves operational safety and energy utilization efficiency.
Smart Images

Figure CN122408531A_ABST