一种面向锂电池膨胀监测的薄层柔性应变传感器及其制备方法

By designing a thin-layer flexible strain sensor and utilizing a microcone array and a negative Poisson's ratio piezoelectric thin film structure, the problems of insufficient sensitivity and temperature interference in lithium battery expansion monitoring were solved, achieving high-precision and long-term stable expansion monitoring.

CN122408595APending Publication Date: 2026-07-17SOUTHEAST DIGITAL ECONOMY DEV INST
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SOUTHEAST DIGITAL ECONOMY DEV INST
Filing Date
2026-06-02
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing lithium battery expansion monitoring technologies lack sufficient sensitivity, making it difficult to capture early, weak expansion signals. Furthermore, temperature interference is severe, affecting measurement accuracy and long-term stability.

Method used

A thin-film flexible strain sensor is designed, comprising a flexible substrate, an ion shielding layer, a pressure-sensitive layer, and a temperature decoupling layer. Combined with a signal processing unit, it achieves accurate monitoring of lithium battery expansion through a microcone array structure and a negative Poisson's ratio piezoelectric thin film, blocking temperature interference and improving sensitivity and stability.

Benefits of technology

It achieves accurate capture of the slight expansion in the early stage of lithium battery, with a temperature drift rate of less than ±0.5%FS/°C. The sensor maintains high sensitivity and long-term stability under complex operating conditions and is suitable for monitoring the entire life cycle of lithium battery.

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Abstract

本发明公开一种面向锂电池膨胀监测的薄层柔性应变传感器及其制备方法,属于柔性应变传感器技术领域。传感器包括柔性基底以及依次设置于柔性基底上的离子屏蔽层、压力敏感层和温度解耦层;压力敏感层包含微锥阵列介电层及嵌于其内的叉指电极,微锥阵列结构用于在受压时增大与叉指电极的接触面积,提升电容式灵敏度;温度解耦层为具有负泊松比结构的压电薄膜,用于在物理层面隔离温度变化对压力敏感层应变信号的干扰;离子屏蔽层为致密的聚对二甲苯薄膜,用于阻隔锂电池电解液对传感器内部结构的侵蚀。本发明能够实现对锂电池微弱膨胀信号的高灵敏捕捉,有效抑制温度漂移对测量精度的影响,具备良好的长期工作稳定性。
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