一种基于三源异构信号融合的高速卡簧故障识别检测方法

By using a three-source heterogeneous signal fusion method, combining vibration, acoustic emission, and microphone signals, a baseline statistical model is established, overcoming the limitations of a single signal source in traditional snap ring detection and achieving efficient identification and type differentiation of high-speed snap ring damage.

CN122409174APending Publication Date: 2026-07-17KERN LIEBERS TAICANG

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
KERN LIEBERS TAICANG
Filing Date
2026-06-15
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional snap ring condition detection relies on a single signal source, which makes it difficult to effectively identify local damage under high-speed conditions. Furthermore, different damage types are prone to overlap with the normal group in the single-source feature space, leading to missed detection of weak damage samples.

Method used

A three-source heterogeneous signal fusion method is adopted, which combines vibration signal, microphone sound signal and acoustic emission signal. Through standardization, feature extraction and fusion, a baseline statistical model is established using highly sensitive features, and anomaly scores are calculated for fault identification.

Benefits of technology

It improves the robustness and accuracy of fault identification, significantly enhances the ability to identify weak damage to high-speed snap rings, and can distinguish the damage type.

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Abstract

本发明涉及机械故障诊断技术领域,具体涉及一种基于三源异构信号融合的高速卡簧故障识别检测方法,包括:在旋转工况下获取卡簧样本的若干传感器信号,传感器信号包括:振动信号、麦克风声信号和声发射信号;卡簧样本包括正常组样本和损伤组样本;对各传感器信号提取若干代表性特征,对代表性特征进行融合得到融合特征;对训练样本传感器信号的融合特征进行标准化;选取敏感性最高的若干特征得到高敏感性融合特征;建立正常基线统计模型;根据待测样本中对应的高敏感性融合特征和正常基线统计模型计算异常分数;根据异常分数与预设阈值的比较结果,输出卡簧正常或损伤的故障识别结果。能够提高故障识别鲁棒性。
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