一种大口径带坯在线缺陷检测装置及方法

By installing a rotating detection device inside the large-diameter fire hose blank, combined with electric slip rings and foreign object protection, full-coverage, real-time online detection of the large-diameter hose blank is achieved, solving the problems of detection blind spots and equipment complexity in existing technologies, and improving detection efficiency and product quality.

CN122409699APending Publication Date: 2026-07-175ELEM HI TECH CORP +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
5ELEM HI TECH CORP
Filing Date
2026-06-17
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies are insufficient for achieving full coverage and real-time online detection of large-diameter fire hose blanks, and the equipment is costly and complex to adjust, which can easily lead to an increase in the rate of missed detections.

Method used

An online defect detection device for large-diameter strip blanks was designed, including a mounting bracket, a rotary drive mechanism, a detection mechanism, and a signal transmission mechanism. The device uses a detection camera to rotate inside the strip blank to acquire images, and uses an electric slip ring to solve the problem of cable entanglement. It is combined with an adjustable slide table to adapt to different diameters and is equipped with a foreign object protection mechanism to prevent foreign objects from entering.

Benefits of technology

It enables 360-degree online inspection of large-diameter strip blanks without blind spots, reducing the missed detection rate, lowering equipment costs, and is easy to operate with strong adaptability. It also avoids interference from foreign objects in the inspection, thereby improving production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明公开了一种大口径带坯在线缺陷检测装置及方法,检测装置包括安装支架、旋转驱动机构、检测机构和信号传输机构;安装支架固定于圆织机上方机台顶板;旋转驱动机构包括旋转主轴及驱动其旋转的调速电机;检测机构安装于旋转主轴下端并随其旋转,其检测相机镜头朝向带坯内壁;信号传输机构设于旋转主轴上,实现检测机构旋转状态下的电力与信号传输。方法包括:将检测相机置于圆筒状带坯内部;根据带坯口径调节检测距离;启动旋转驱动机构,使检测机构绕带坯轴线连续旋转;相机实时采集内表面图像并传至外部系统进行缺陷识别。本发明通过检测相机在带坯内部旋转扫描,实现360度无死角在线检测,并可通过调节滑台快速适应不同口径。
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