Ultrasonic imaging method and system for detecting delamination defects in composite aircraft skin

By extracting grayscale, texture, and frequency domain features from the ultrasonic inspection of composite aircraft skin, and combining them with a binary classifier, the problem of distinguishing between layered defects and normal areas was solved, achieving efficient and reliable layered defect detection and reducing the false positive rate and missed detection rate.

CN122409875APending Publication Date: 2026-07-17SHENYANG AEROSPACE UNIVERSITY
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Patent Information

Application Number
CN202610664561.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-05-14
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies struggle to effectively distinguish delamination defects from normal resin-rich areas in ultrasonic testing of composite aircraft skins, resulting in a high rate of missed detection for both micro-delamination and deep, weak-signal delamination defects. Furthermore, deep learning methods that rely on large-scale labeled samples lack physical interpretability.

Method used

By extracting grayscale statistics, texture, and frequency domain features from ultrasonic C-scan grayscale images, and combining them with a binary classifier for defect identification and quantitative analysis, the differences in the weaving period peaks of composite materials in the spectrum are used to distinguish between layered defects and normal areas. Adaptive nonlocal mean filtering for noise reduction and multi-feature fusion are also employed.

Benefits of technology

It achieves a high detection rate (97%) and a low false positive rate (3%) for layered defects with an area greater than 5 mm², without the need for large-scale labeled sample training. It has good physical interpretability and engineering applicability, and reduces the complexity of detection and the misjudgment rate.

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Abstract

本发明提供复合材料飞行器蒙皮分层缺陷超声成像检测方法及其系统,属于复合材料无损检测技术领域,该方法对超声C扫描灰度图像进行自适应非局部均值滤波去噪,提取灰度统计特征、灰度共生矩阵纹理特征和二维傅里叶变换频域特征三组互补特征,输入二分类器进行逐窗口判定后生成缺陷分布图并定量计算面积和质心坐标,核心创新在于利用复合材料铺层结构在频谱中呈现编织周期峰、分层区域的所述编织周期峰消失的频域差异作为独有鉴别维度,有效区分分层缺陷与正常树脂富集区,检出率达97%。
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Citation Information

Patent Citations

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