一种高精度HUD楔形中间膜及其生产线

By employing a three-layer structure design and a production line process with precise temperature gradient control, the problems of forming accuracy and stability of the HUD wedge-shaped intermediate film have been solved, achieving high-precision imaging and long-term reliability. This adapts to the usage requirements of AR-HUD and ADAS systems, improving the driving experience and driving safety.

CN122410801APending Publication Date: 2026-07-17KANGCHEN PLASTIC PRODUCTS (SHENZHEN) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
KANGCHEN PLASTIC PRODUCTS (SHENZHEN) CO LTD
Filing Date
2026-03-30
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing HUD wedge-shaped intermediate films are insufficient in terms of molding precision and long-term dimensional stability, failing to meet the high-precision imaging requirements of AR-HUD and ADAS fusion applications. Furthermore, they are prone to ghosting issues due to environmental aging, affecting driving experience and vehicle safety.

Method used

The wedge-shaped intermediate film adopts a three-layer structure, with the middle layer being a sound insulation layer, and the outer and inner outer layers being functional adaptation layers. Combined with wedge die lip extrusion and wedge roll gap precision pressing, a three-stage precision pressing process and precise temperature gradient control are used to improve the forming accuracy and long-term stability of the wedge-shaped intermediate film.

Benefits of technology

It achieves high-precision molding and long-term dimensional stability of the wedge-shaped intermediate film, completely eliminates imaging ghosting, meets the high-precision imaging and long-term reliable use requirements of AR-HUD and ADAS, and improves the clarity of the driver's field of vision projection and driving safety.

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Abstract

本发明涉及夹层玻璃用中间膜技术领域,具体涉及一种高精度HUD楔形中间膜及其生产线。本发明的一种高精度HUD楔形中间膜,所述楔形中间膜的整体楔形角为0.3mrad‑0.7mrad,所述楔形中间膜厚端的厚度为1.0mm‑1.65mm,所述楔形中间膜薄端的厚度为0.7mm‑0.9mm;所述楔形中间膜在以下条件下保存168h后,所述楔形中间膜厚端的厚度变化率在2.0%以下,所述楔形中间膜薄端的厚度变化率在1.0%以下:氮气保护循环烘箱,烘箱温度60°C±2°C,烘箱氧含量≤500ppm,烘箱内正压氮气对流,并且维持烘箱内正压50‑200Pa。本发明高精度HUD楔形中间膜及其生产线,通过精准控制楔形角打造高精度HUD楔形中间膜,在严苛老化条件下厚度变化率极低、长期尺寸稳定,可彻底消除成像重影。
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