基于数字孪生模型的涂料烘干工艺优化方法及系统

By integrating equipment and data through a digital twin model and combining a multi-mode sensor network and correlation model for real-time optimization, the problem of unstable coating drying quality was solved, and the stability and uniformity of the drying process were improved.

CN122411085APending Publication Date: 2026-07-17WUXI PHOENIX ARTIST MATERIALS
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
WUXI PHOENIX ARTIST MATERIALS
Filing Date
2026-06-17
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing coating drying processes are difficult to adaptively control based on real-time conditions, resulting in unstable drying quality. Furthermore, traditional methods are difficult to effectively predict and optimize, leading to low energy efficiency and lagging control.

Method used

Based on the digital twin model, the structural material properties of the drying equipment, the physical properties of the coating, and historical data are integrated to form a model. A multi-mode sensor network is deployed for real-time data acquisition. A process parameter-drying quality correlation model is constructed. Optimization parameters are determined through multi-objective optimization and closed-loop control is implemented.

Benefits of technology

It enables real-time sensing and predictive optimization of the coating drying process, improves the stability and uniformity of the drying process, solves the problem of unstable drying quality, and improves energy efficiency.

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Abstract

本发明公开了基于数字孪生模型的涂料烘干工艺优化方法及系统,涉及烘干技术领域。方法包括:集成烘干设备的结构材料属性、涂料物性参数以及历史涂料烘干数据进行数字孪生建模,构建涂料烘干数字孪生体;对涂料烘干状态数据进行烘干仿真预测,得到涂料烘干预测质量参数;构建工艺参数‑烘干质量关联模型,对涂料烘干预测质量参数进行优化解析,确定烘干工艺优化参数组合;对烘干工艺优化参数组合进行多目标寻优,确定目标烘干工艺优化参数,并通过目标烘干工艺优化参数进行涂料烘干闭环控制。解决了现有技术中涂料烘干难以根据实时烘干状态进行自适应调控,导致烘干质量不稳定的技术问题,达到了提高涂料烘干过程稳定性与均匀性的技术效果。
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