PLC-based bridge machine equipment redundancy control system

By adopting a dual-CPU parallel working mode and redundant architecture in the PLC control system, the problems of long switching time, resource waste and poor autonomous controllability in the existing technology are solved, realizing high reliability and safety of bridge crane equipment, and suitable for special industrial application scenarios of bridge cranes.

CN122411241APending Publication Date: 2026-07-17THREE GORGES JINSHAJIANG CHUANYUN HYDROPOWER DEV CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
THREE GORGES JINSHAJIANG CHUANYUN HYDROPOWER DEV CO LTD
Filing Date
2026-05-29
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing PLC redundant control systems suffer from problems such as long switching times, resource waste, high costs, and poor autonomous controllability, and fail to effectively combine the characteristics of the bridge crane's operating environment to provide multi-level external safety protection.

Method used

It adopts a dual-CPU module parallel working mode, realizes real-time data interaction and synchronization through a high-speed internal bus, and combines redundant power supply, redundant communication and external security modules to form a triple safety guarantee of power supply redundancy + network redundancy + hardware protection, ensuring that the system can switch over without delay and operate continuously in the event of a failure.

Benefits of technology

It enables continuous operation of bridge crane equipment under conditions such as communication interruption, CPU failure, network anomaly, and power supply failure, thereby improving the reliability and security of the system, reducing hardware and software complexity, and enhancing independent controllability and external security.

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Abstract

本申请公开了一种基于PLC的桥机设备冗余控制系统,包括PLC控制单元和下级控制单元;所述PLC控制单元内设有并行的双CPU模块,所述下级控制单元包括:配电及辅助控制模块、主起升控制模块、副起升控制模块、大车运行机构控制模块、主小车运行机构控制模块、副小车运行机构控制模块;所述下级控制单元各控制模块基于PLC控制单元输出的控制指令进行各模块的控制;所述双CPU模块包括CPU1模块和CPU2模块,CPU1模块和CPU2模块同时执行相同的控制任务,实时比较各自结果:若CPU1模块和CPU2模块输出结果一致,则PLC控制单元将控制输出指令同步下发至冗余网络及下级控制单元;若CPU1模块和CPU2模块输出结果不一致,则按照预设的故障处理策略执行CPU故障处理操作。
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