A numerical control system single-section operation machining precision loss compensation method

By constructing a creep residual error prediction model that includes a stop time weighting factor, and combining it with non-sensory manual intervention detection and zero-displacement servo preloading, the problem of dynamic accuracy loss in single-segment operation mode is solved, and efficient dynamic accuracy compensation and mass production-level calibration are achieved.

CN122411253APending Publication Date: 2026-07-17XIAMEN DINGYUN SOFTWARE
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
XIAMEN DINGYUN SOFTWARE
Filing Date
2026-04-13
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing CNC systems in single-segment operation mode have problems such as inability to compensate for creep residual errors related to stop time, failure of compensation after manual intervention, deviation of servo state at single-segment start-up, activation effect of motion direction related errors, and inability to meet the calibration requirements of mass production in factories.

Method used

A creep residual error prediction model with a stop time weighting factor is constructed. Combined with non-sensory manual intervention detection, zero displacement servo preloading, and direction-sensitive error activation matrix, dynamic accuracy compensation is achieved through a fully automated calibration process.

Benefits of technology

It has achieved a significant improvement in single-segment machining accuracy, with a compensation effect of 100%, eliminating start-up step errors and tool marks, and meeting the mass production needs of the factory.

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Abstract

本发明公开了一种数控系统单段运行加工精度损失补偿方法,涉及数控机床控制技术领域。该方法解决了现有技术无法补偿停止时间相关蠕变误差、手动干预后补偿失效、单段启动台阶误差、方向相关误差及量产标定困难的问题。核心方案为:构建含停止时间加权因子的蠕变残留误差预测模型,结合无感手动干预检测、零位移伺服预加载和方向敏感误差激活矩阵,修正下一段加工指令,配套3分钟全自动一键标定流程。本方法无需硬件改动,不影响系统稳定性,可将单段运行加工误差降低85%以上,有手动干预时补偿效果不变,满足工厂量产需求。
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Citation Information

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