一种绝对式时栅适配增量式光栅数控系统的时空同步精度补偿方法及系统

By employing spatiotemporal reference calibration, dual-clock synchronization, and adaptive fusion prediction, the spatiotemporal and real-time asynchrony issues of absolute time grating and incremental grating CNC systems were resolved, achieving high-precision motion control and stability, and meeting the needs of high-end CNC rotary tables.

CN122411264APending Publication Date: 2026-07-17SUZHOU FURUTA AUTOMATION TECH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SUZHOU FURUTA AUTOMATION TECH
Filing Date
2026-06-01
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the existing technology, when absolute time gratings are directly applied to incremental grating CNC systems, there are problems of time-space asynchrony and real-time asynchrony, which leads to a mismatch between the spatial reference of position feedback and servo commands, and cannot meet the requirements of high-precision motion control.

Method used

The method employs spatiotemporal reference calibration, dual-clock synchronization alignment, adaptive fusion position prediction, and dual-loop closed-loop accuracy compensation. It achieves frequency and phase synchronization through hardware phase-locked loop, performs position prediction by combining an adaptive sliding window variable-order ARIMA-LSTM model, and achieves accuracy compensation through a dual-loop architecture.

Benefits of technology

It achieves seamless compatibility between absolute time grating and incremental grating CNC systems, improves the motion control accuracy and stability of CNC rotary tables, and meets the compensation accuracy of ±0.01 arcseconds and the data transmission time requirement of ≤0.02s.

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Abstract

本申请公开了一种绝对式时栅适配增量式光栅数控系统的时空同步精度补偿方法及系统,同时解决了绝对式时栅应用于增量式光栅数控系统时的时空不同步与时时不同步两大核心问题,通过时空基准标定建立时间量‑空间位移映射模型,通过硬件数字锁相环实现纳秒级双时钟同步,采用自适应滑窗变阶数融合预测模型预测下一伺服周期目标位置,转换为兼容的增量脉冲信号,并通过内环修正预测模型、外环前馈修正伺服指令的双环闭环补偿架构,实现±0.01角秒的补偿精度和≤0.02s的数据传输时间;本发明无需改造现有数控系统核心架构,实现即插即用式兼容,大幅提升了数控转台的运动控制精度与稳定性,为绝对式时栅的大规模产业化应用奠定了基础。
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