一种基于动态离散域裁剪的球头刀多轴加工表面形貌生成方法及系统

By employing a dynamic discrete domain clipping method and utilizing spline interpolation and dynamic axis-aligned bounding box algorithms, a high-resolution Z-Map discrete mesh model is generated to accurately simulate the ball end mill cutting process. This solves the problems of low mesh computation efficiency and poor accuracy in existing technologies, and achieves efficient and high-precision surface morphology generation.

CN122413624APending Publication Date: 2026-07-17SHANDONG UNIV

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SHANDONG UNIV
Filing Date
2026-06-18
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing technologies, the mesh calculation efficiency of ball end mill multi-axis machining is low, and the cutting height calculation is poorly adapted to the geometric characteristics of the ball end mill, resulting in low accuracy of surface morphology generation.

Method used

A dynamic discrete domain trimming method is adopted to generate a high-density continuous discrete tool position sequence through spline interpolation, establish a high-resolution Z-Map discrete mesh model, and use a dynamic axis-aligned bounding box algorithm to lock the effective calculation area. Combined with Boolean subtraction operation, the ball end mill cutting process is accurately simulated.

Benefits of technology

This improved the accuracy and computational efficiency of surface morphology generation, ensuring the accuracy and completeness of simulation results and achieving high-quality surface morphology generation.

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Abstract

本申请涉及一种基于动态离散域裁剪的球头刀多轴加工表面形貌生成方法及系统,属于精密机械加工与数值仿真领域,用以解决现有技术中网格计算运算效率低、表面形貌生成精度差的问题。所述方法包括:获取原始关节坐标序列并经样条插值加密,建立高分辨率 Z‑Map 离散网格模型并初始化;对微小轨迹段采用动态轴对齐包围盒算法锁定有效计算区域;设定离散步长并插值得到等效球心,基于网格节点到球心投影的距离判定是否更新网格高度;通过仿真高度与理论设计曲面高度的差值判定逆运动学求解结果正确性。本申请通过上述方法实现了加工表面形貌的高效精准生成与求解结果的可靠验证。
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