Visual inversion method for surface oxide thickness of an automobile die-casting mold steel forging

By employing multi-channel image processing and self-calibration mapping, the inaccuracy and instability of oxide scale thickness detection in existing technologies have been resolved, enabling efficient and accurate detection of oxide scale thickness on the surface of automotive die-casting mold steel forgings.

CN122415598APending Publication Date: 2026-07-17ZHEJIANG LIYUAN ZHONGGONG SCI & TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
ZHEJIANG LIYUAN ZHONGGONG SCI & TECH CO LTD
Filing Date
2026-06-12
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies for detecting the thickness of oxide scale on the surface of automotive die-casting mold steel forgings suffer from problems such as reliance on manual experience, destructive testing, high equipment costs, high requirements for environmental stability, unstable image features, easy failure of calibration relationships, and failure to fully utilize natural cross-sectional references, resulting in inaccurate and unstable test results.

Method used

By acquiring multi-channel images, marking surface boundaries to generate effective pixel areas, identifying the lateral layer of oxide scale using natural cross-sectional edges, establishing a self-calibrated mapping relationship, and combining gradient calculation and edge judgment to generate oxide scale thickness inversion values, selecting thickness samples and constructing visual feature vectors for thickness inversion.

Benefits of technology

It enables accurate and stable detection of oxide scale thickness without relying on external calibration or human experience, reducing equipment costs and environmental dependence, improving the standardization and reliability of detection, and adapting to different forgings and environmental changes.

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Abstract

本发明涉及工业视觉检测技术领域,且公开了一种汽车压铸模具钢锻件表面氧化皮厚度的视觉反演方法。通过采集目标锻件多通道图像,建立表面有效像素区域并换算像素尺度,提取自然截面边缘,定位氧化皮内外界面,换算自然截面真实厚度并筛选有效样本;再基于有效样本构造亮度、颜色和纹理特征,求解同件自标定映射量,对表面像素进行厚度反演并经边界约束输出最终结果。该方法利用当前锻件自身真实厚度样本进行视觉自标定,解决人工经验、固定阈值或少量测点难以获得整体厚度分布的问题,提高检测连续性、可解释性和稳定性。
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