一种电抗器、装配方法及装配设备

By introducing a rigid-flexible structure consisting of insulating plates, insulating support bars, and insulating elastic spacers into high-voltage dry-type reactors, the problem of reduced insulation performance caused by vibration and thermal cycling is solved, achieving higher mechanical strength and insulation reliability.

CN122417652APending Publication Date: 2026-07-17CHANGSHA LUSHAN ELECTRONIC TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
CHANGSHA LUSHAN ELECTRONIC TECH CO LTD
Filing Date
2026-06-16
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing high-voltage dry-type reactors are prone to problems such as decreased insulation performance, excessive partial discharge, and insulation failure under vibration and thermal cycling. Traditional structures cannot meet the stability requirements under high-voltage operating conditions under long-term vibration and thermal cycling.

Method used

Insulating support bars are installed between the insulating board and the iron core, and insulating varnish is poured in. Insulating elastic spacers are installed between the winding and the insulating board. Combined with the lower bearing platform, the upper bearing platform and the prestressed tensioning assembly, a rigid-flexible structure is formed. The insulating board, insulating support bars and the cured varnish layer form an interface bond constraint with each other. A vibration buffer layer is introduced to reduce the vibration coupling effect.

Benefits of technology

It improves the mechanical strength and deformation resistance of the reactor, reduces vibration transmission efficiency, reduces fatigue damage and insulation failure risk, and enhances the overall structural stability and insulation reliability.

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Abstract

本发明公开了一种电抗器、装配方法及装配设备,属于电抗器技术领域,包括铁芯、绝缘板以及绕组。绝缘板与铁芯之间沿环向设置有绝缘撑条,且铁芯与绝缘板之间灌注有绝缘漆。绕组与绝缘板之间沿环向设置有绝缘弹性隔条。绝缘撑条形成稳定的间距支撑,使绝缘板与铁芯之间保持均匀电气间隙。灌注绝缘漆后形成整体固结层,将铁芯与绝缘板半刚性一体化,同时,漆层具备一定阻尼特性,可衰减铁芯振动的能量传播。在刚性内核之外引入绝缘弹性隔条,使绕组与绝缘板之间形成弹性支撑界面。当铁芯振动向外传递时,弹性隔条发生形变,从而吸收振动能量并降低传递效率,避免刚性连接导致的振动耦合放大问题。
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