A method of manufacturing a coil

By combining highly conductive carbon nanotubes with high-purity aluminum foil powder and modified γ-alumina, along with a ceramic-based composite insulation underlayer and a silicone rubber self-adhesive composite insulation coating, the problems of insufficient coil conductivity and poor insulation performance are solved, achieving efficient and stable operation and long lifespan of the coil.

CN122417670APending Publication Date: 2026-07-17SUZHOU MINGNUO INTELLIGENT TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SUZHOU MINGNUO INTELLIGENT TECHNOLOGY CO LTD
Filing Date
2026-04-03
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing coil manufacturing methods suffer from limited conductivity, insufficient insulation, poor material compatibility, and unstable processes, resulting in low equipment operating efficiency, poor reliability, and short service life.

Method used

Highly conductive carbon nanotubes are combined with high-purity aluminum foil powder, and modified γ-alumina is introduced. This is combined with a ceramic-based composite insulating underlayer and a silicone rubber self-adhesive composite insulating coating. Through the synergistic effect of modified γ-alumina and other raw materials, the conductivity and insulation properties are improved. The process stability is ensured by precise winding and segmented curing processes.

Benefits of technology

It significantly improves the conductivity and insulation performance of the coil, reduces power loss, enhances the high temperature resistance and mechanical stability of the coil, ensures process stability and yield, and meets the requirements for stable operation in high temperature environments.

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Abstract

本发明公开了一种线圈制作方法,包括线材预处理、绕线准备、精准绕制、层间绝缘处理、整体固化及端部处理检测步骤。线材预处理采用高导电碳纳米管、高纯度铝箔粉与改性γ‑氧化铝等原料,经LAST处理后熔融挤压、拉丝退火制成改性导电线材;绕线准备采用氮化硅陶瓷线轴,涂覆氧化铝‑氧化锆复合绝缘粉制备的陶瓷基复合绝缘底层;后续经精准绕制、层间绝缘涂覆、分段固化及端部处理,得到成品线圈。针对现有技术中线圈制作方法存在的导电性能差、绝缘性能不足、材料兼容性差、工艺不稳定等缺陷,解决现有技术的不足,提升线圈的综合性能,确保工艺稳定性和成品率,满足实际生产和应用需求。
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