一种永磁同步电机硅钢片的自动化扣片安装系统

By employing a servo clamping unit, insertion resistance detection, and attitude correction technology, the problems of unreal-time clamping force adjustment and unstable clip insertion in automated clip installation equipment have been solved, achieving efficient and stable installation of silicon steel sheet assemblies.

CN122419136APending Publication Date: 2026-07-17CHANGZHOU YUCHENG FUTONG MOTOR CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
CHANGZHOU YUCHENG FUTONG MOTOR CO LTD
Filing Date
2026-06-18
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing automated sheet fastening installation equipment suffers from problems such as inconsistent thickness of silicon steel sheets, insufficient sensing of resistance changes during sheet fastening insertion, unreal-time adjustment of clamping force, and inadequate detection and correction of sheet fastening posture. These issues lead to problems such as sheet gaps, jamming, plastic deformation, and poor installation.

Method used

The closed-loop control of the servo clamping unit and pressure sensor is adopted to adjust the axial clamping force of the silicon steel sheet group in real time; an insertion resistance detection and feedback adjustment mechanism is introduced to dynamically adjust the insertion speed and force of the fastener; an integrated attitude detection and correction unit is used to ensure the correct fastening attitude; the main control system coordinates the clamping force and insertion operation to achieve local release of clamping stress to avoid jamming.

Benefits of technology

It achieves constant pressure control of silicon steel sheet assembly, avoids loosening of stacked sheets and plastic deformation, improves the reliability of sheet insertion and the continuous operation stability of equipment, and reduces the risk of poor assembly.

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Abstract

本发明涉及电机装配技术领域,尤其涉及一种永磁同步电机硅钢片的自动化扣片安装系统,解决现有技术中存在的缺点,包括工作台、硅钢片上料与叠装模块、压紧模块、扣片供料模块和扣片安装模块,工作台的一侧设置有主控系统,硅钢片上料与叠装模块设置在工作台上,用于将硅钢片逐片输送、转移并叠装至预定高度,压紧模块设置在工作台上且位于叠装位置的上方,用于对叠装完成的硅钢片组施加轴向压紧力,其主要包括伺服压紧单元和压力传感器,伺服压紧单元根据压力传感器反馈的信号实时调节压紧力,与现有技术相比,本发明有效的实现了硅钢片铁芯的自动化扣片安装过程。
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