An evaporation device

Abstract

The present application relates to the technical field of evaporator, in particular to an evaporator device, which comprises an evaporator tank body, an evaporator assembly is arranged in the evaporator tank body, the evaporator assembly comprises an evaporator body, a standardized connecting interface for connecting with a water evaporator is arranged on the evaporator body, the connecting interface adopts a quick plug-in structure, corresponding plugs and sockets are arranged at the connecting ends of the evaporator and the water evaporator respectively; a special-shaped filler made of SUS304 material is arranged in the evaporator tank, the filler is in a honeycomb shape or a corrugated shape, and the filler is detachably mounted; a 90° welded elbow with a specification of 1-1 / 2 inch is arranged on the evaporator tank, a DN40 angle seat valve and a 1-1 / 2 inch pipe joint are also provided; O-shaped sealing rings are arranged at key connecting positions, female flanges are arranged at flange connecting positions, and sealing gaskets are used in cooperation; a flange type heating pipe is arranged and detachably mounted on the evaporator tank body; a junction box assembly is also arranged.

Description

Technical Field

[0001] This invention relates to the field of evaporators, and in particular to an evaporation device. Background Technology

[0002] Evaporation is widely used in various industrial sectors, including chemical, pharmaceutical, food processing, and environmental protection, as an important method for separation and purification, particularly for solvent removal and solute concentration in solutions. Traditional evaporation equipment often suffers from problems such as complex structure, high energy consumption, high maintenance costs, and unstable evaporation efficiency, especially when handling high-viscosity, easily crystallizing, or corrosive solutions. Therefore, developing an evaporation device that is simple in structure, highly efficient and energy-saving, easy to maintain, and adaptable to various operating conditions is of great significance for improving production efficiency and product quality in related industries. Summary of the Invention

[0003] In view of the above situation and to overcome the defects of the prior art, the purpose of this invention is to provide an evaporation device with advantages.

[0004] The above-mentioned technical objective of the present invention is achieved through the following technical solution: An evaporation device includes an evaporator tank, inside which an evaporator assembly is disposed. The evaporator assembly includes an evaporator body, which has a standardized connection interface for connecting to a water evaporator. The connection interface adopts a quick-plug structure, with corresponding plugs and sockets at the connection ends of the evaporator and the water evaporator, respectively. The evaporator tank is filled with a specially shaped packing material made of SUS304, the packing material being honeycomb-shaped or corrugated, and the packing material being detachably installed. The evaporator tank is equipped with a 90° welded elbow, with a specification of 1-1 / 2 inches, made of SUS304 material. The system is equipped with a DN40 angle seat valve and 1-1 / 2 inch pipe fittings, also made of SUS304 material. O-rings, 48 ​​(internal) x 4, made of fluororubber, are installed at key connection points. A BJ01-03-01B-female flange, DN40, made of SUS304 material, is used at the flange connection and is used in conjunction with a Teflon gasket. A flanged heating element, also made of SUS304 material, is detachably installed on the evaporator. A junction box assembly is also included, comprising a junction box gasket made of silicone rubber and a junction box cover made of SUS304 material.

[0005] By adopting the above technical solution, the evaporator body is connected to the water evaporator via a standardized quick-connect interface, enabling rapid installation and disassembly. The specially shaped packing inside the evaporator tank increases the contact area between the liquid and the packing, improving evaporation efficiency. 90° welded elbows, DN40 angle seat valves, and 1-1 / 2 inch pipe fittings are used to connect the piping system, enabling liquid inflow, outflow, and circulation. O-rings and female flanges and gaskets at flange connections ensure the equipment's airtightness and prevent leakage. Flange-type heating elements are evenly distributed across the evaporator tank to provide the necessary heat. A junction box assembly is used for electrical connections and control.

[0006] Further configuration: The special-shaped packing is installed by setting up a special bracket inside the evaporator, placing the packing on the bracket, and fixing the packing on the bracket by bolts or clips, so as to achieve detachable installation.

[0007] By adopting the above technical solution, the support is fixed inside the evaporator, and the packing is placed on the support and fixed by bolts or clips, realizing the rapid installation and disassembly of the packing, improving the installation stability and disassembly of the packing, and facilitating the maintenance and cleaning of the equipment.

[0008] Further features: The plug and socket of the quick-plug connection interface are equipped with positioning pins and positioning holes. During connection, the positioning pins are inserted into the positioning holes to ensure accurate mating of the plug and socket. At the same time, a locking device is provided on the outside of the plug and socket to fix the connection between the plug and socket and prevent loosening during use.

[0009] By adopting the above technical solution, during connection, the positioning pin is inserted into the positioning hole to ensure accurate alignment, and the locking device fixes the connection between the plug and the socket to prevent loosening, thereby improving the accuracy and stability of the connection and preventing leakage or malfunctions caused by loose connection.

[0010] Further configuration: The power and layout of the flange-type heating tubes are designed according to the specifications and usage requirements of the evaporator. The heating tubes are evenly distributed on the evaporator, and the length and diameter of the heating tubes are reasonably selected according to the size of the evaporator to ensure that heat is evenly transferred to the liquid in the evaporator.

[0011] By adopting the above technical solution, the power and layout of the heating tubes are designed according to the specifications and usage requirements of the evaporator, ensuring that heat is evenly transferred to the liquid, improving heat transfer efficiency, reducing energy consumption, and ensuring the stability and efficiency of the evaporation process.

[0012] Further features: The junction box assembly has a transparent observation window on its cover, allowing operators to easily observe the electrical connections inside the junction box. Additionally, the junction box cover has ventilation holes to dissipate heat generated inside the junction box, ensuring the normal operation of the electrical equipment.

[0013] By adopting the above technical solution, the transparent observation window allows operators to easily observe the electrical connections inside the junction box, while the heat dissipation holes dissipate internal heat, improving the safety and maintainability of the equipment and facilitating monitoring and maintenance work for operators.

[0014] In summary, the present invention has the following beneficial effects: This invention achieves multi-dimensional optimization through a series of innovative designs, significantly improving the overall performance of the evaporation device: The standardized quick-connect interface and detachable honeycomb / corrugated packing structure not only simplify equipment installation and maintenance but also enhance evaporation efficiency by optimizing the fluid contact area; the uniformly distributed customized heating tube system reduces the risk of scaling; and the multi-seal structure and 90° welded elbow design ensure zero system leakage, making it particularly suitable for handling corrosive media. This solution, through synergistic optimization of structure, materials, and control, achieves a triple improvement in evaporation efficiency, equipment lifespan, and operational safety while reducing overall energy consumption. Attached Figure Description

[0015] The accompanying drawings, which are provided to further illustrate the invention and form part of this application, are not intended to unduly limit the invention. In the drawings: Figure 1 This is a schematic diagram of the main structure of the present invention; Figure 2 This is a side view structural diagram of the present invention.

[0016] In the diagram, 1. Evaporator tank; 2. Evaporator assembly; 3. Evaporator body; 4. Connection interface; 5. Plug; 6. Socket; 7. Packing; 8. Welded elbow; 9. Angle seat valve; 10. Pipe fitting; 11. O-ring seal; 12. Female flange; 13. Flanged heating pipe; 14. Junction box assembly; 15. Junction box gasket; 16. Junction box cover; 17. Bracket; 18. Locating pin; 19. Locating hole; 20. Observation window; 21. Heat dissipation hole. Detailed Implementation

[0017] The foregoing and other technical contents, features and effects of the present invention are described in conjunction with the appendix below. Figure 1 To be continued Figure 2 The detailed description of the embodiments will make this clear. All structural details mentioned in the following embodiments are based on the accompanying drawings.

[0018] Exemplary embodiments of the present invention will now be described with reference to the accompanying drawings.

[0019] Example 1: An evaporation device, such as Figure 1 , 2As shown, the system includes an evaporator tank 1, inside which is an evaporator assembly 2. The evaporator assembly 2 includes an evaporator body 3, which has a standardized connection interface 4 for connecting to a water evaporator. The connection interface 4 adopts a quick-plug structure, and corresponding plugs 5 and sockets 6 are provided at the connection ends of the evaporator and the water evaporator, respectively. The evaporator tank is equipped with a specially shaped packing material 7 made of SUS304 material. The packing material 7 is honeycomb-shaped or corrugated, and is detachable. The evaporator tank is equipped with a 90° welded elbow 8, with a specification of 1-1 / 2 inch, made of SUS304 material, and also features a DN40 corner bracket. Valve 9 and 1-1 / 2 inch pipe fitting 10 are also made of SUS304 material; O-rings 11 with a specification of 48 (internal) x 4 and made of fluororubber are provided at key connection points; BJ01-03-01B-female flange 12 with a specification of DN40 and made of SUS304 material are provided at the flange connection and used in conjunction with Teflon gaskets; a flanged heating pipe 13 made of SUS304 material is provided and is detachably installed on the evaporator body 1; a junction box assembly 14 is also provided, including a junction box gasket 15 made of silicone rubber, a junction box cover 16 made of SUS304 material, and a junction box connector.

[0020] like Figure 1 As shown, the special-shaped packing 7 is installed by setting a special bracket 17 inside the evaporator, placing the packing 7 on the bracket 17, and fixing the packing 7 on the bracket 17 by bolts or clips, thus achieving detachable installation.

[0021] like Figure 1 As shown, the plug 5 and socket 6 of the quick-plug connector 4 are provided with positioning pins 18 and positioning holes 19. When connecting, the positioning pins 18 are inserted into the positioning holes 19 to ensure that the plug 5 and socket 6 are accurately aligned. At the same time, a locking device is provided on the outside of the plug 5 and socket 6 to fix the connection between the plug 5 and socket 6 and prevent it from loosening during use.

[0022] like Figure 1 As shown, the power and layout of the flange-type heating tube 13 are designed according to the specifications and usage requirements of the evaporator tank 1. The heating tubes are evenly distributed on the evaporator tank 1, and the length and diameter of the heating tubes are reasonably selected according to the size of the evaporator tank 1 to ensure that the heat is evenly transferred to the liquid in the evaporator tank.

[0023] like Figure 1 , 2As shown, the junction box assembly 14 has a transparent observation window 20 on the junction box cover 16, which allows the operator to observe the electrical connections inside the junction box. At the same time, the junction box cover 16 is also provided with heat dissipation holes 21 to dissipate the heat generated inside the junction box and ensure the normal operation of the electrical equipment.

[0024] In this embodiment of the invention, when the evaporator is working, the evaporator body 3 is quickly and accurately connected to the water evaporator through a standardized quick-connect interface 4. The honeycomb or corrugated special-shaped packing 7 made of SUS304 material inside the evaporator tank increases the contact area between the liquid and the packing 7, improving the evaporation efficiency. The packing 7 is also removable for easy maintenance and cleaning. A 90° welded elbow 8, a DN40 angle seat valve 9, and a 1-1 / 2 inch pipe joint 10 enable liquid inlet, outlet, and circulation. An O-ring 11, a female flange 12, and a gasket ensure the equipment's airtightness. The flanged heating tubes 13 are designed with power and layout according to the specifications and usage requirements of the evaporator tank 1, and are evenly distributed on the evaporator tank 1 to provide heat to the liquid. The junction box assembly 14 is used for electrical connection and control. The transparent observation window 20 on its cover facilitates observation of the internal electrical connection, and the heat dissipation holes 21 dissipate internal heat to ensure the normal operation of the electrical equipment.

[0025] The above description is a further detailed explanation of the present invention in conjunction with specific embodiments, and it should not be considered that the specific implementation of the present invention is limited to this. For those skilled in the art to which the present invention pertains and related fields, any extensions, operation methods, and data substitutions made based on the technical solution concept of the present invention should fall within the protection scope of the present invention.

Claims

1. An evaporation device, comprising an evaporation tank (1), characterized in that: The evaporator tank (1) is equipped with an evaporator assembly (2), which includes an evaporator body (3). The evaporator body (3) is provided with a standardized connection interface (4) for connecting to a water evaporator. The connection interface (4) adopts a quick-plug structure, and corresponding plugs (5) and sockets (6) are provided at the connection ends of the evaporator body and the water evaporator, respectively. The evaporator tank is equipped with a special-shaped packing material (7) made of SUS304 material. The packing material (7) is honeycomb or corrugated, and the packing material (7) is installed in a detachable manner. The evaporator tank is equipped with a 90° welded elbow (8) with a specification of 1-1 / 2 inch, made of SUS304 material, and is also equipped with D. The N40 angle seat valve (9) and the 1-1 / 2 inch pipe fitting (10) are both made of SUS304 material; O-rings (11) with a specification of 48 (inner) x 4 and a material of fluororubber are provided at the key connection parts; BJ01-03-01B-female flange (12) with a specification of DN40 and a material of SUS304 are provided at the flange connection and are used in conjunction with a Teflon gasket; a flanged heating pipe (13) made of SUS304 is provided and is detachably installed on the evaporator body (1); a junction box assembly (14) is also provided, including a junction box gasket (15) made of silicone rubber, a junction box cover (16) made of SUS304 material and a junction box connector.

2. The evaporation device according to claim 1, characterized in that: The special-shaped packing (7) is installed by setting up a special bracket (17) inside the evaporator, placing the packing (7) on the bracket (17), and fixing the packing (7) on the bracket (17) by bolts or buckles, so as to achieve detachable installation.

3. The evaporation device according to claim 1, characterized in that: The plug (5) and socket (6) of the quick-plug connection interface (4) are provided with positioning pins (18) and positioning holes (19). When connecting, the positioning pins (18) are inserted into the positioning holes (19) to ensure that the plug (5) and socket (6) are accurately connected. At the same time, a locking device is provided on the outside of the plug (5) and socket (6) to fix the connection between the plug (5) and socket (6) and prevent it from loosening during use.

4. An evaporation device according to claim 1, characterized in that: The power and layout of the flange heating tube (13) are designed according to the specifications and usage requirements of the evaporator (1). The heating tubes are evenly distributed on the evaporator (1), and the length and diameter of the heating tubes are reasonably selected according to the size of the evaporator (1) to ensure that the heat is evenly transferred to the liquid in the evaporator.

5. An evaporation device according to claim 1, characterized in that: The junction box assembly (14) has a transparent observation window (20) on the junction box cover (16) to facilitate the operator to observe the electrical connection inside the junction box. At the same time, the junction box cover (16) is also provided with heat dissipation holes (21) to dissipate the heat generated inside the junction box and ensure the normal operation of the electrical equipment.

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