Automatic inspection and bundling integrated machine
By integrating electrical, fitting, and appearance inspection components into an automated inspection and packaging machine, the problems of insufficient coverage and inefficient handling of defective products in existing connector inspection equipment have been solved. This has enabled full-dimensional inspection and automated replacement, thereby improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- I-PEX PRECISION MOLD & PLASTICS (SHANGHAI) CO LTD
- Filing Date
- 2026-06-09
- Publication Date
- 2026-07-21
AI Technical Summary
Existing connector testing equipment has limited functionality, cannot achieve full coverage testing on all six sides, and has an inefficient defective product handling process that relies on manual intervention.
The design incorporates components for automatic inspection and bundling, including electrical testing, fitting part inspection, flatness inspection, and appearance inspection, enabling comprehensive, blind-spot-free inspection. Through dynamic good product inventory management and a precise mechanical replacement structure, it automatically identifies and replaces defective products.
It enables full-dimensional, blind-spot-free inspection of connectors, automatically identifies and replaces defective products, improves production efficiency, and avoids repeated packaging and manual intervention.
Smart Images

Figure CN122425017A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of connector manufacturing equipment technology, and more particularly to an automatic inspection and bundling machine. Background Technology
[0002] Connectors, also known as plugs or connectors, are fundamental electromechanical components in the field of electronics and electrical engineering. They act as bridges for signal and power transmission between circuits, devices, and modules, enabling pluggable, non-permanent connections that allow for quick circuit connection or disconnection without soldering. They mainly consist of metal contact terminals, an insulating base, a protective housing, and a locking structure, relying on precise fit to ensure low contact resistance, stable conductivity, and anti-interference capabilities.
[0003] Existing conventional testing equipment has relatively limited functions, only capable of measuring basic product dimensions and checking electrical continuity. It does not integrate a full-surface intelligent inspection module. The detection of defects such as product appearance flaws, damage, deformation, and foreign matter adhesion relies heavily on manual visual judgment or external offline testing equipment. This not only increases the number of human intervention points but also causes production process disruptions and low efficiency.
[0004] Traditional offline appearance inspection equipment has significant limitations in its inspection capabilities. It can only acquire and inspect images of the top and bottom surfaces of a product, and cannot complete full-coverage inspection of all six sides. It is difficult to identify defects in key locations such as sides and corners. Furthermore, the existing process for handling defective products is cumbersome and inefficient. Offline inspection can only mark defective products, requiring manual sorting and replacement of defective products with good ones. After replacement, the packaging process must be repeated, creating redundancy with the previous packaging operations. Therefore, to solve the above problems, an automatic inspection and packaging integrated machine is proposed. Summary of the Invention
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing an automatic inspection and bundling machine.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: an automatic inspection and bundling machine, including a control cabinet, wherein the connector passes sequentially through a feeding component, a detection mechanism, a replacement component and a bundling mechanism provided on the control cabinet, wherein the detection mechanism includes an electrical detection component, a fitting part detection component, a flatness detection component and an appearance detection component; The electrical detection assembly includes an electrical detection support plate, and an electrical detector is movably mounted on the bottom of the electrical detection support plate; The fitting part detection assembly includes a fixedly installed fitting part detector, and the bottom circumference of the fitting part detector is provided with a plurality of support platforms, which can move in a circular motion. The flatness detection component includes symmetrically arranged flatness detectors; The appearance inspection component includes several second suction heads arranged in a circular motion, and the top of the control cabinet is fixedly connected with a first appearance detector, a second appearance detector, a third appearance detector, a fourth appearance detector, and a fifth appearance detector for inspecting the five sides of the connector. The replacement component includes a first finished product detector and a second finished product detector fixedly installed for detecting finished products, a horizontally movable lateral material picking slide on the top of the control cabinet, and a vertically movable material picking head on the lateral material picking slide for replacing defective products.
[0007] The above technical solution further includes: The feeding assembly includes an electromagnetic linear vibrator fixedly connected to one side of the top of the control cabinet, and a linear vibration track is installed on the top of the electromagnetic linear vibrator.
[0008] The top of the control cabinet is provided with a first transfer component, which includes a support platform fixedly installed on the top of the control cabinet. A feeding platform is fixedly connected to the top of the support platform, and the material is fed to the feeding platform via the feeding component.
[0009] A fixed frame is connected to the top of the control cabinet, a support plate is fixedly connected to the side of the fixed frame, a movable slider is slidably connected to one side of the support plate, a drive shaft is rotatably connected to the bottom of the movable slider, a lifting seat is fixedly connected to the outside of the drive shaft, several first suction heads are installed in a circular array on the lifting seat, a driven flywheel is rotatably connected to the inside of the support platform, the driven flywheel is limited and slidably set on the outside of the drive shaft, a rotary motor is fixedly connected to the top of the control cabinet, a drive flywheel is fixedly connected to the output end of the rotary motor, and a first adjusting motor is installed on one side of the support platform. The first adjusting motor is used to drive the lifting seat to move vertically.
[0010] The electrical testing assembly also includes an electrical testing support plate fixedly connected to the top of the control cabinet. A testing drive cylinder is fixedly installed on the outer side of the electrical testing support plate. A testing slider is fixedly connected to the telescopic end of the testing drive cylinder. An electrical detector is fixedly installed on the top of the testing slider. The testing slider is slidably connected to the side of the electrical testing support plate. A testing platform is fixedly connected to the top of the electrical testing support plate.
[0011] The fitting part detection assembly also includes a positioning motor fixedly connected to the top of the control cabinet. The output end of the positioning motor is fixedly connected to a feeding turntable. Several bearing platforms are fixedly connected to the top of the feeding turntable at equal intervals around the circumference. The top of the control cabinet is also fixedly connected to a fitting part detection support plate. A fitting part detection fixing plate is fixedly connected to one side of the fitting part detection support plate. The fitting part detector is fixedly connected to one side of the fitting part detection fixing plate, and the detection end faces the bearing platform.
[0012] The flatness detection assembly also includes a flatness detection base symmetrically and fixedly connected to the top of the control cabinet. The two flatness detectors are respectively installed on the side of the two flatness detection bases that are close to each other. A flatness detection head is installed at one end of each flatness detector.
[0013] The appearance inspection assembly also includes an appearance inspection motor fixedly connected to the top of the control cabinet. The output end of the appearance inspection motor is fixedly connected to an inspection support plate. Several fixed plates are fixedly connected to the outer circumferential array of the inspection support plate. The second suction head is slidably connected to the fixed plate. The second suction head and the fixed plate are jointly fixedly connected to a damping rod. A limit head is fixedly connected to the top side of the second suction head.
[0014] The appearance inspection component, flatness inspection component, and replacement component are all equipped with a material lifting drive at their connection points. The material lifting drive is used to drive the second suction head to move up and down. The material lifting drive includes a second feeding motor mounted on a fixed frame. A cam is fixedly connected to the output end of the second feeding motor. A limit slide rail is fixedly installed on the side of the fixed frame near the second feeding motor. A drive plate is movably connected to the outer side of the cam. The drive plate slides and limits the movement of the limit slide rail. The movement of the drive plate and its contact with the limit head are used to drive the second suction head to move and pick up materials.
[0015] The replacement component also includes a horizontal material picking slide rail fixedly connected to the top of the control cabinet. The horizontal material picking slide plate is horizontally limited and slidably disposed on the horizontal material picking slide rail. A material picking cylinder is fixedly installed on the side of the horizontal material picking slide plate away from the horizontal material picking slide rail. The material picking suction head is installed on the telescopic end of the material picking cylinder.
[0016] The present invention has the following beneficial effects: 1. In this invention, the design breaks through the limitations of the single detection function of traditional equipment. This design integrates the electrical performance testing of electronic connectors, GAP / COPLA size testing, 6-sided full surface appearance testing, and pre-packaging top and bottom image re-inspection into one, realizing full-dimensional and blind-angle testing, and completely solving the pain points of incomplete coverage and broken process of traditional testing.
[0017] 2. In this invention, the linkage mechanism of detection, identification, rejection, automatic replacement and secondary re-inspection is designed to replace the manual replacement process through dynamic good product warehouse management (only storing products that have passed the previous full inspection) and precise mechanical replacement structure design. At the same time, it ensures that the replaced products are 100% qualified, and solves the inefficiency problem of traditional OFFLINE detection that only marks without replacing and repeatedly repackages. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the first overall structure of the automatic inspection and bundling machine proposed in this invention; Figure 2 This is a schematic diagram of the second overall structure in the present invention; Figure 3 This is a partial structural diagram of the present invention; Figure 4 This is a partial structural diagram of the present invention; Figure 5 for Figure 1 Enlarged schematic diagram of the structure at point A in the middle; Figure 6 for Figure 1 Enlarged schematic diagram of the structure at point B; Figure 7 for Figure 2 Enlarged schematic diagram of the structure at point C.
[0019] In the diagram: 1. Control cabinet; 2. Electromagnetic linear vibrator; 3. Electrical testing support plate; 4. Rotary motor; 5. Flatness testing base; 6. First appearance detector; 7. Fitting part testing fixing plate; 8. First finished product detector; 9. Bundling mechanism; 10. Fixing frame; 20. Linear vibration track; 30. Testing drive cylinder; 31. Electrical detector; 32. Testing slider; 33. Testing table; 40. Support table; 41. Feeding table; 42. First adjusting motor; 43. Lifting seat; 44. Driven flywheel; 45. Moving slider; 46. Drive shaft; 47. First suction head; 48. Active flywheel; 49. Bearing plate; 50. Flatness detector; 51. Flatness testing head; 60. Second appearance detector. Detector; 61. Third appearance detector; 62. Fourth appearance detector; 63. First feeding motor; 64. Fifth appearance detector; 65. Fixing plate; 66. Appearance inspection motor; 660. Detection support plate; 67. Second feeding motor; 68. Cam; 69. Drive plate; 610. Limiting slide rail; 611. Limiting head; 612. Damping rod; 613. Second suction head; 70. Fitting part detection support plate; 71. Fitting part detector; 72. Adjustment motor; 73. Feeding turntable; 74. Carrying platform; 80. Second finished product detector; 81. Lateral picking slide rail; 82. Lateral picking slide plate; 83. Picking cylinder; 84. Picking suction head; 85. Waste box; 90. Conveyor rail. Detailed Implementation
[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Example 1
[0021] like Figures 1-7As shown, the automatic inspection and bundling machine proposed in this invention includes a control cabinet 1. The connector passes sequentially through a feeding component, a detection mechanism, a replacement component, and a bundling mechanism 9 set on the control cabinet 1. The detection mechanism is characterized by including an electrical detection component, a fitting part detection component, a flatness detection component, and an appearance detection component. The electrical testing assembly includes an electrical testing support plate 3, and an electrical detector 31 is movably mounted on the bottom of the electrical testing support plate 3; The mating part detection assembly includes a mating part detector 71 that is fixedly installed. The bottom circumference of the mating part detector 71 is provided with a plurality of support platforms 74, which can move in a circular motion. The flatness detection component includes symmetrically arranged flatness detectors 50; The appearance inspection assembly includes several second suction heads 613 arranged in a circular motion. The top of the control cabinet 1 is fixedly connected to a first appearance detector 6, a second appearance detector 60, a third appearance detector 61, a fourth appearance detector 62, and a fifth appearance detector 64 for inspecting the five sides of the connector. The replacement component includes a first finished product detector 8 and a second finished product detector 80 fixedly installed for detecting finished products, a horizontally movable transverse material picking slide 82 on the top of the control cabinet 1, and a vertically movable material picking head 84 on the transverse material picking slide 82 for replacing defective products.
[0022] This design enables electrical performance testing, dimensional inspection, appearance inspection, defective product replacement, and packaging of electronic connectors. The dimensional inspection includes mating GAP inspection and flatness COPLA inspection. The mating GAP inspection is used to detect the GAP data on the mating side of the electronic connector, and the flatness COPLA inspection is used to detect the COPLA data at the contact point. Acceptance limits are set according to product data to distinguish defective products.
[0023] This design employs a closed-loop control mechanism involving detection, identification, rejection, automatic replacement, and secondary re-inspection. Through dynamic good product warehouse management (only storing products that have passed previous full inspection) and a precise mechanical replacement structure design, it replaces the manual replacement process while ensuring that 100% of the replaced products are qualified. This solves the inefficiency problems of traditional offline detection, which only marks products without replacing them and involves repeated packaging. Example 2
[0024] like Figures 1-2 As shown, based on Embodiment 1, in this embodiment, the feeding assembly includes an electromagnetic linear vibrator 2 fixedly connected to one side of the top of the control cabinet 1, and a linear vibration track 20 is installed on the top of the electromagnetic linear vibrator 2.
[0025] The top of the control cabinet 1 is provided with a first transfer component, which includes a support platform 40 fixedly installed on the top of the control cabinet 1. A feeding platform 41 is fixedly connected to the top of the support platform 40, and the material is fed to the feeding platform 41 via the feeding component.
[0026] During operation, the operator or automatic feeding device places the connector to be tested on the electromagnetic linear vibrator 2. After the electromagnetic linear vibrator 2 is started, it drives the linear vibration track 20 to generate high-frequency vibration, so that the connector is arranged in an orderly manner along the linear vibration track 20 and conveyed to the feeding table 41.
[0027] A fixed frame 10 is connected to the top of the control cabinet 1. A support plate 49 is fixedly connected to the side of the fixed frame 10. A movable slider 45 is slidably connected to one side of the support plate 49. A drive shaft 46 is rotatably connected to the bottom of the movable slider 45. A lifting seat 43 is fixedly connected to the outside of the drive shaft 46. Several first suction heads 47 are installed in a circular array on the lifting seat 43. A driven flywheel 44 is rotatably connected to the inside of the support platform 40. The driven flywheel 44 is limited and slidably set on the outside of the drive shaft 46. A rotary motor 4 is fixedly connected to the top of the control cabinet 1. An active flywheel 48 is fixedly connected to the output end of the rotary motor 4. A first adjusting motor 42 is installed on one side of the support platform 40. The first adjusting motor 42 is used to drive the lifting seat 43 to move vertically.
[0028] Furthermore, a toothed synchronous belt is fitted between the driven flywheel 44 and the driving flywheel 48. The driven flywheel 44 can be rotated by the rotary motor 4. The rotation of the lifting seat 43 is controlled by the driven flywheel 44 driving the transmission shaft 46. The lifting movement of the lifting seat 43 is driven by the first adjusting motor 42. The first adjusting motor 42 drives the transmission shaft 46 to move up and down by driving the cam. At the same time, the relative sliding between the bearing plate 49 and the moving slider 45 guides and restricts the up and down movement of the transmission shaft 46. Specifically, the electrical testing component is located on one side of the feeding table 41. The first transfer component controls the first suction head 47 to pick up the electronic connector. When the first suction head 47 moves in a circular motion on the lifting seat 43 above the feeding table 41, the first adjusting motor 42 drives the lifting seat 43 to move vertically downward, so that the first suction head 47 descends to the feeding table 41 to pick up the connector. Then, the first adjusting motor 42 drives the lifting seat 43 to rise vertically, and the first suction head 47 carries the connector and moves in a circular motion with the lifting seat 43 to transfer the connector to the electrical testing component. Then, the lifting seat 43 is driven to move downward, so that the electronic connector contacts the testing table 33 on the lifting seat 43 for electrical testing. After the electrical testing is completed, the above operation is repeated. On the one hand, another electronic connector is tested for electrical testing, and on the other hand, the electronic connector that has undergone electrical testing is transferred to GAP testing and flatness COPLA testing. Example 3
[0029] like Figures 1-2 As shown, based on the above embodiments, in this embodiment, the electrical detection assembly further includes an electrical detection support plate 3 fixedly connected to the top of the control cabinet 1. A detection drive cylinder 30 is fixedly installed on the outer side of the electrical detection support plate 3. A detection slider 32 is fixedly connected to the telescopic end of the detection drive cylinder 30. An electrical detector 31 is fixedly installed on the top of the detection slider 32. The detection slider 32 is slidably connected to the side of the electrical detection support plate 3. A detection platform 33 is fixedly connected to the top of the electrical detection support plate 3. Furthermore, when the electronic connector is transferred to the testing stage 33, the testing drive cylinder 30 is activated. The telescopic end of the testing drive cylinder 30 drives the testing slider 32 to slide on the side of the electrical testing support plate 3. The electrical detector 31 rises and contacts the probe at the bottom of the testing stage 33. The electronic connector above the testing stage 33 has been inserted into the corresponding probe to perform electrical performance testing on the electronic connector. After the test is completed, the testing drive cylinder 30 retracts, the testing slider 32 drives the electrical detector 31 to descend and reset, and then the first suction head 47 descends to pick up the electronic connector. Then, it continues to move in a circular motion to transfer the connector to the mating part testing assembly. The fitting part detection assembly also includes a positioning motor 72 fixedly connected to the top of the control cabinet 1. The output end of the positioning motor 72 is fixedly connected to a feeding turntable 73. Several bearing platforms 74 are fixedly connected to the top of the feeding turntable 73 at equal intervals around the periphery. The top of the control cabinet 1 is also fixedly connected to a fitting part detection support plate 70. A fitting part detection fixing plate 7 is fixedly connected to one side of the fitting part detection support plate 70. A fitting part detector 71 is fixedly connected to one side of the fitting part detection fixing plate 7, and the detection end faces the bearing platform 74. Furthermore, the first transfer assembly of the electronic connector after electrical testing is transferred to the support platform 74 of the feeding turntable 73. Each 90° circular movement of the support platform 74 represents an electronic connector being placed on the support platform 74. One electronic connector enters the mating part for testing, and another electronic connector enters the flatness test. Specifically, the adjustment motor 72 starts, and the output end of the adjustment motor 72 drives the feeding turntable 73 to rotate. The support platform 74 moves in a circular motion with the feeding turntable 73. When the support platform 74 moves to the position directly below the mating part detector 71, the detection end of the mating part detector 71 faces the connector on the support platform 74 and takes a picture of the top of the electronic connector. Through the system AI learning, the mating part of the connector is detected. After the detection is completed, the support platform 74 continues to move in a circular motion to send the connector into the flatness detection. The flatness detection assembly also includes a flatness detection base 5 symmetrically and fixedly connected to the top of the control cabinet 1, two flatness detectors 50 respectively installed on the side of the two flatness detection bases 5 that are close to each other, and a flatness detection head 51 is installed at one end of the flatness detector 50; Furthermore, after the electronic connector passes through the mating part inspection, the carrier stage 74 then rotates to transfer the connector to the flatness inspection component. When the connector passes between the two flatness detectors 50, the flatness inspection head 51 takes pictures of both sides of the connector to check the flatness. After the inspection is completed, the first suction head 47 continues to rotate to transfer the connector to the appearance inspection component. Example 4
[0030] like Figures 3-5 As shown, based on the above embodiments, in this embodiment, the appearance inspection component further includes an appearance inspection motor 66 fixedly connected to the top of the control cabinet 1. The output end of the appearance inspection motor 66 is fixedly connected to an inspection support plate 660. Several fixing plates 65 are fixedly connected to the outer circumferential array of the inspection support plate 660. The second suction head 613 is slidably connected to the fixing plate 65. The second suction head 613 and the fixing plate 65 are jointly fixedly connected to a damping rod 612. A limit head 611 is fixedly connected to the top side of the second suction head 613.
[0031] Furthermore, a material lifting drive is provided at the connection between the appearance inspection component and the flatness inspection component, and the material lifting drive is controlled by the first feeding motor 63. Furthermore, a material lifting drive is also provided at the connection between the appearance inspection component and the replacement component, which is controlled by the second feeding motor 67. Both lifting drive components are used to drive the second suction head 613 to move up and down. The lifting drive component includes a second feeding motor 67 mounted on the fixed frame 10. A cam 68 is fixedly connected to the output end of the second feeding motor 67. A limiting slide rail 610 is fixedly installed on the side of the fixed frame 10 near the second feeding motor 67. A drive plate 69 is movably connected to the outer side of the cam 68. The drive plate 69 slides in a limited manner with the limiting slide rail 610. The drive plate 69 moves and contacts the limiting head 611 to drive the second suction head 613 to move and pick up materials.
[0032] Furthermore, during the appearance inspection, the second suction head 613 is first driven to move down and pick up the electronic connector on the feeding turntable 73 by the material lifting drive component. Then, the appearance inspection motor 66 drives the inspection support plate 660 to rotate, which synchronously drives the electronic connector picked up by the second suction head 613 to perform a circular motion. Each time the electronic connector revolves around the axis by one unit angle (i.e., the angle between two adjacent second suction heads 613), its angle will change to a certain extent. Furthermore, the first appearance detector 6, the second appearance detector 60, the third appearance detector 61, the fourth appearance detector 62, and the fifth appearance detector 64 are all of the same specification, and the appearance inspection is carried out by taking pictures of the five sides of the electronic connector other than the top. Furthermore, after completing the appearance inspection of the five sides of the electronic connector, the appearance inspection motor 66 drives the inspection support plate 660 to carry the good electronic connectors that have completed the appearance inspection into the packaging process. Defective products are directly rejected. At this time, at the connection between the appearance inspection component and the replacement component, the second feeding motor 67 starts. The output end of the second feeding motor 67 drives the cam 68 to rotate. The outer side of the cam 68 is movably connected to the drive plate 69. When the cam 68 rotates, the drive plate 69 performs reciprocating linear motion. When the drive plate 69 moves and contacts the limit head 611, the drive plate 69 pushes the limit head 611 to make the second suction head 613 slide down along the fixed plate 65. The second suction head 613 stops picking up the connector. At this time, the connector is placed on the conveyor rail 90. As the cam 68 rotates, the second suction head 613 is lifted. Furthermore, during the continuous rotation of the detection support plate 660, the limiting heads 611 on several second suction heads 613 sequentially contact the drive plate 69. After completing the downward movement, the limiting heads 611 disengage from the drive plate 69. At this time, the limiting heads 611 are no longer restricted by the drive plate 69, and the second suction heads 613 are lifted. The damping rod 612 maintains this state of the second suction heads 613 to prevent them from moving downward. At the junction of the appearance inspection component and the flatness inspection component, the first feeding motor 63 picks up the electronic connector and puts it into the subsequent appearance inspection. After the appearance inspection is completed, the electronic connector is put back into the bundling, realizing the cycle. Example 5
[0033] like Figure 5 As shown, based on the above embodiments, in this embodiment, the replacement component also includes a horizontal material picking slide rail 81 fixedly connected to the top of the control cabinet 1, a horizontal material picking slide plate 82 horizontally limited and slidably disposed on the horizontal material picking slide rail 81, a material picking cylinder 83 fixedly installed on the side of the horizontal material picking slide plate 82 away from the horizontal material picking slide rail 81, and a material picking suction head 84 installed on the telescopic end of the material picking cylinder 83. Furthermore, the electronic connectors moving on the conveyor rail 90 undergo finished product confirmation testing at the first finished product detector 8 and the second finished product detector 80. After passing the test, the connectors are sent to the bundling mechanism 9 for bundling. If the connectors are defective, the defective products are picked up by the material pick-up suction head 84 at the appearance inspection component. Furthermore, the transverse picking slide plate 82 moves horizontally along the transverse picking slide rail 81 to below the defective product, the telescopic end of the picking cylinder 83 extends to drive the picking suction head 84 to move vertically downward to pick up the defective product, and then the picking cylinder 83 retracts, and the transverse picking slide plate 82 moves horizontally along the transverse picking slide rail 81 to send the defective product to the waste box 85. Throughout the entire design process, all components work together to achieve a fully automated production line operation for connectors, from material feeding, electrical testing, mating part testing, flatness testing, appearance testing, finished product testing, replacement of defective products, and packaging of qualified products.
[0034] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic inspection and bundling machine, comprising a control cabinet (1), wherein a connector sequentially passes through a feeding assembly, a detection mechanism, a replacement assembly, and a bundling mechanism (9) provided on the control cabinet (1), characterized in that, The testing mechanism includes an electrical testing component, a fitting part testing component, a flatness testing component, and an appearance testing component; The electrical detection assembly includes an electrical detection support plate (3), and an electrical detector (31) is movably disposed at the bottom of the electrical detection support plate (3). The fitting part detection assembly includes a fixedly installed fitting part detector (71), and the bottom circumference of the fitting part detector (71) is provided with a plurality of support platforms (74), which can move in a circular motion. The flatness detection component includes symmetrically arranged flatness detectors (50); The appearance inspection component includes several second suction heads (613) arranged in a circular motion. The top of the control cabinet (1) is fixedly connected to a first appearance detector (6), a second appearance detector (60), a third appearance detector (61), a fourth appearance detector (62), and a fifth appearance detector (64) for inspecting the five sides of the connector. The replacement component includes a first finished product detector (8) and a second finished product detector (80) fixedly installed for detecting finished products, a horizontally movable lateral material picking slide (82) on the top of the control cabinet (1), and a vertically movable material picking head (84) on the lateral material picking slide (82) for replacing defective products.
2. The automatic inspection and bundling machine according to claim 1, characterized in that, The feeding assembly includes an electromagnetic linear vibrator (2) fixedly connected to one side of the top of the control cabinet (1), and a linear vibrating track (20) is installed on the top of the electromagnetic linear vibrator (2).
3. The automatic inspection and bundling machine according to claim 1, characterized in that, The top of the control cabinet (1) is provided with a first transfer component. The first transfer component includes a support platform (40) fixedly installed on the top of the control cabinet (1). The top of the support platform (40) is fixedly connected to a feeding platform (41). The material is fed to the feeding platform (41) via the feeding component.
4. The automatic inspection and bundling machine according to claim 3, characterized in that, The top of the control cabinet (1) is connected to a fixed frame (10), and a support plate (49) is fixedly connected to the side of the fixed frame (10). A sliding block (45) is slidably connected to one side of the support plate (49). A transmission shaft (46) is rotatably connected to the bottom of the sliding block (45). A lifting seat (43) is fixedly connected to the outside of the transmission shaft (46). Several first suction heads (47) are installed in a circular array on the lifting seat (43). A driven flywheel (44) is rotatably connected to the inside of the support platform (40). The driven flywheel (44) is limited and slidably set on the outside of the transmission shaft (46). A rotary motor (4) is fixedly connected to the top of the control cabinet (1). An active flywheel (48) is fixedly connected to the output end of the rotary motor (4). A first adjusting motor (42) is installed on one side of the support platform (40). The first adjusting motor (42) is used to drive the lifting seat (43) to move vertically.
5. The automatic inspection and bundling machine according to claim 1, characterized in that, The electrical testing assembly also includes an electrical testing support plate (3) fixedly connected to the top of the control cabinet (1). A testing drive cylinder (30) is fixedly installed on the outside of the electrical testing support plate (3). A testing slider (32) is fixedly connected to the telescopic end of the testing drive cylinder (30). An electrical detector (31) is fixedly installed on the top of the testing slider (32). The testing slider (32) is slidably connected to the side of the electrical testing support plate (3). A testing platform (33) is fixedly connected to the top of the electrical testing support plate (3).
6. The automatic inspection and bundling machine according to claim 1, characterized in that, The fitting part detection assembly also includes a positioning motor (72) fixedly connected to the top of the control cabinet (1). The output end of the positioning motor (72) is fixedly connected to a feeding turntable (73). Several bearing platforms (74) are fixedly connected to the top of the feeding turntable (73) at equal intervals around the periphery. The top of the control cabinet (1) is also fixedly connected to a fitting part detection support plate (70). A fitting part detection fixing plate (7) is fixedly connected to one side of the fitting part detection support plate (70). The fitting part detector (71) is fixedly connected to one side of the fitting part detection fixing plate (7), and the detection end faces the bearing platform (74).
7. The automatic inspection and bundling machine according to claim 1, characterized in that, The flatness detection assembly also includes a flatness detection base (5) symmetrically fixedly connected to the top of the control cabinet (1). Two flatness detectors (50) are respectively installed on the side of the two flatness detection bases (5) that are close to each other. A flatness detection head (51) is installed at one end of the flatness detector (50).
8. The automatic inspection and bundling machine according to claim 1, characterized in that, The appearance inspection assembly also includes an appearance inspection motor (66) fixedly connected to the top of the control cabinet (1). The output end of the appearance inspection motor (66) is fixedly connected to an inspection support plate (660). Several fixed plates (65) are fixedly connected to the outer circumferential array of the inspection support plate (660). The second suction head (613) is slidably connected to the fixed plate (65). The second suction head (613) and the fixed plate (65) are jointly fixedly connected to a damping rod (612). A limit head (611) is fixedly connected to the top side of the second suction head (613).
9. The automatic inspection and bundling machine according to claim 1, characterized in that, The appearance inspection component, flatness inspection component, and replacement component are all equipped with a material lifting drive. The material lifting drive is used to drive the second suction head (613) to move up and down. The material lifting drive includes a second feeding motor (67) mounted on a fixed frame (10). A cam (68) is fixedly connected to the output end of the second feeding motor (67). A limit slide rail (610) is fixedly installed on the side of the fixed frame (10) near the second feeding motor (67). A drive plate (69) is movably connected to the outer side of the cam (68). The drive plate (69) slides in a limited manner with the limit slide rail (610). The drive plate (69) moves and contacts the limit head (611) to drive the second suction head (613) to move and suck up materials.
10. The automatic inspection and bundling machine according to claim 1, characterized in that, The replacement component also includes a horizontal material picking slide rail (81) fixedly connected to the top of the control cabinet (1). The horizontal material picking slide plate (82) is horizontally limited and slidably arranged on the horizontal material picking slide rail (81). A material picking cylinder (83) is fixedly installed on the side of the horizontal material picking slide plate (82) away from the horizontal material picking slide rail (81). The material picking suction head (84) is installed on the telescopic end of the material picking cylinder (83).