Inductive paint stripping machine

Abstract

The present application relates to the field of inductance manufacturing, and discloses an inductance paint stripping forming machine, which comprises a paint stripping mechanism, a wire arranging mechanism, a first transferring mechanism, a forming mechanism and a second transferring mechanism, wherein the paint stripping mechanism comprises a paint stripping frame and a paint stripper, the paint stripper can strip the paint of the inductance wire on the paint stripping frame; the wire arranging mechanism comprises a wire arranging bracket, a wire arranging pressure seat, a positioning unit and a wire arranging rod, the positioning unit comprises a wire arranging pressure head arranged on the bottom side of the wire arranging pressure seat and a limiting rod, the wire arranging pressure seat can move downward to approach or upward to move away from the wire arranging bracket, and the wire arranging rod can move upward to approach or downward to move away from the wire arranging bracket; the first transferring mechanism is provided with a first transferring clamp; the forming mechanism comprises a forming bracket, a forming pressure head and a forming rod, the forming pressure head can move downward to approach or upward to move away from the forming bracket; and the second transferring mechanism is provided with a second transferring clamp, the present application realizes automatic paint stripping, wire arranging and forming, greatly improves the efficiency and quality of inductance wire paint stripping forming, and is favorable for ensuring the consistency of products.

Description

Technical Field

[0001] This invention relates to the field of inductor manufacturing and discloses an inductor paint stripping molding machine. Background Technology

[0002] The manufacturing process of inductors involves multiple steps, one of which is shaping the inductor wires leading outwards. Currently, this shaping requires placing the inductor in a laser machine to remove the coating from the wires. However, because the inductor wires leading outwards are often uneven, it's difficult to use automated equipment for this process. Manual shaping is necessary, resulting in low production efficiency and inconsistent quality due to manual operation. Therefore, there is an urgent need for equipment that can efficiently and effectively remove the coating from inductors and shape them. Summary of the Invention

[0003] The purpose of this invention is to provide an inductor paint stripping molding machine to solve one or more technical problems existing in the prior art, and at least provide a beneficial option or create conditions.

[0004] An inductor paint stripping molding machine according to a first aspect of the present invention includes: A paint stripping mechanism includes a paint stripping frame and a paint stripper, wherein the paint stripper is capable of stripping the paint from the inductor wires on the paint stripping frame; The cable management mechanism includes a cable management bracket, a cable management base, a positioning unit, and a cable management rod. The positioning unit includes a cable management head and a limiting rod disposed on the bottom side of the cable management base. The cable management bracket is located below the cable management base, and the cable management rod is located below the cable management bracket. The cable management base can move downward toward or upward away from the cable management bracket, and the cable management rod can move upward toward or downward away from the cable management bracket. When the cable management base moves downward toward the cable management bracket, it can drive the cable management head to press against the inductor on the cable management bracket, and cause the limiting rod to abut against the root of the inductor wire. The cable management rod can move upward toward the head of the inductor wire and wiggle the head of the inductor wire around the limiting rod. The first transfer mechanism has a first transfer clamp that can move back and forth between the paint stripping rack and the cable management bracket; The molding mechanism includes a molding bracket, a molding head, and a molding rod. The molding head can move downward toward or upward away from the molding bracket. The molding rod can move downward toward the molding bracket and translate, or move upward away from the molding bracket. The second transfer mechanism has a second transfer clamp that can move back and forth between the cable management bracket and the forming bracket.

[0005] This technical solution has at least the following beneficial effects: The inductor requiring stripping is placed on a stripping frame. A stripper is used to strip the enamel from the ends of the inductor leads fixed on the stripping frame. Then, the first transfer clamp of the first transfer mechanism transfers the stripped inductor from the stripping frame to the cable management bracket. The cable management pressure seat presses down, causing the cable management pressure head on its bottom side to press against the inductor body, while the limiting rod abuts against the root of the inductor wire, completing the initial positioning of the inductor and its outwardly extending inductor wires. Next, the cable management rod rises to the head of the inductor wire, that is, the end of the inductor wire furthest from the inductor body, and the cable management rod drives the inductor... The wires swing controllably and orderly around the limiting rod as a fulcrum, thus completing the initial sorting and arrangement of the inductor wires. Subsequently, the second transfer clamp of the second transfer mechanism transfers the sorted inductors to the forming bracket of the forming mechanism. The forming head presses down to fix the inductors, and the forming rod then bends and shapes the neatly arranged inductor wires. This ingenious use of the limiting rod and the wire sorting rod to limit and sort the roots and heads of the inductors achieves automatic alignment of the inductor wires, thereby enabling automatic paint stripping, wire sorting, and forming. This greatly improves the efficiency and quality of paint stripping and forming of inductor wires, and helps to ensure product consistency.

[0006] According to some embodiments of the present invention, two forming mechanisms are provided along the direction away from the wire management mechanism. When the forming head moves downward toward and presses against the inductor on the forming bracket, the two forming rods can move downward and form the inductor wires on both sides of the inductor.

[0007] According to some embodiments of the present invention, the molding mechanism includes a molding movable device, a molding seat, a molding positioning drive, a positioning frame, a molding lifting drive, and a molding longitudinal movement drive. The molding movable device is driven to the molding seat and can drive the molding seat to move in a three-dimensional direction. Multiple molding rods are spaced apart on the molding seat in the left-right direction. The molding positioning drive is driven to the positioning frame and can drive the positioning frame to move downward toward or upward away from the molding bracket. Multiple mounting ribs are spaced apart on the positioning frame, and molding pressure heads are respectively arranged on the multiple mounting ribs. The molding longitudinal movement drive is disposed on the molding lifting drive and can drive the molding longitudinal movement drive to move up and down. The molding longitudinal movement drive is driven to the molding bracket and can drive the molding bracket to move back and forth.

[0008] According to some embodiments of the present invention, the bottom side of the cable management seat is provided with a mounting groove extending in the left-right direction, the mounting groove is provided with a mounting base that can move and be positioned in the left-right direction, the front and rear side walls of the mounting groove are respectively connected to the limiting rod, the cable management head is connected to the bottom side of the mounting base, and multiple positioning units are provided at intervals in the left-right direction.

[0009] According to some embodiments of the present invention, the cable management pressure head includes a pressure post connected to the bottom side of the mounting base and a pressure ball disposed in the pressure post. The bottom of the pressure ball protrudes downward from the pressure post. When the cable management pressure head moves downward toward the cable management bracket, it can drive the bottom side of the pressure ball to abut against the opening position on the top side of the inductor.

[0010] According to some embodiments of the present invention, the cable management mechanism includes a cable positioning drive, a cable longitudinal movement drive, a cable lifting drive, two cable lifting drives, and two cable lateral movement drives. The cable positioning drive is driven to the cable management base, and can drive the cable management base to move downward toward or upward away from the cable management bracket. The cable longitudinal movement drive is disposed on the cable lifting drive, and can drive the cable longitudinal movement drive to move up and down. The cable longitudinal movement drive is driven to the cable management bracket, and can drive the cable management bracket to move back and forth. The two cable lateral movement drives are respectively disposed on the two cable lifting drives, and can drive the two cable lifting drives to move left and right. The two cable lifting drives are respectively driven to a mounting plate, and can drive the two mounting plates to move up and down to the front and rear sides of the inductor or downward away from the inductor. Multiple cable management rods are respectively arranged on the two mounting plates at intervals along the left and right direction.

[0011] According to some embodiments of the present invention, the paint stripping mechanism includes a positioning rotary drive, which is connected to the paint stripping frame and can drive the paint stripping frame to rotate about an axis in the left-right direction.

[0012] According to some embodiments of the present invention, the paint stripper includes a first laser paint stripping device and a second laser paint stripping device, and the paint stripping frame is respectively provided below the first laser paint stripping device and below the second laser paint stripping device.

[0013] According to some embodiments of the present invention, the first transfer mechanism includes a first lateral drive, a first lifting drive, a lifting plate, and a pressure plate. The first lifting drive is disposed on the first lateral drive and can drive the first lifting drive to move horizontally between the paint stripper and the cable tray. The first lifting drive is connected to the lifting plate and can drive the lifting plate to move up and down. The pressure plate is slidably connected to the lifting plate in the vertical direction. An elastic element is disposed between the pressure plate and the lifting plate and can drive the pressure plate to move downward to the end of its stroke. The first transfer clamp is connected to the lifting plate.

[0014] According to some embodiments of the present invention, the second transfer mechanism includes a second transverse drive, a transverse seat, and a second lifting drive. The second transverse drive is connected to the transverse seat and can drive the transverse seat to move horizontally between the cable tray and the forming tray. The second lifting drive is connected to the transverse seat, and the second transfer clamp is disposed on the second lifting drive and can drive the second transfer clamp to move up and down.

[0015] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly explained below. Obviously, the described drawings are only a part of the embodiments of the present invention, and not all of them. Those skilled in the art can obtain other design schemes and drawings based on these drawings without creative effort.

[0017] Figure 1 This is an overall front view of the present invention.

[0018] Figure 2 This is a three-dimensional view of the cable management mechanism of the present invention.

[0019] Figure 3 yes Figure 2 A magnified view of part A.

[0020] Figure 4 This is a perspective view of the molding mechanism of the present invention.

[0021] Figure 5 This is a three-dimensional view of the paint peeling mechanism of the present invention.

[0022] Figure 6 This is a perspective view of the first transfer mechanism of the present invention after removing the first translation drive.

[0023] Figure 7 This is a perspective view of the second transfer mechanism of the present invention, along with the cable management bracket, cable management rod, forming bracket, and forming pressure head.

[0024] In the attached diagram: 100-Paint stripping mechanism, 110-Paint stripping frame, 120-First laser paint stripping device, 200-Cable management mechanism, 210-Cable management bracket, 220-Cable management pressure seat, 231-Cable management pressure head, 232-Limiting rod, 233-Pressure column, 234-Pressure ball, 240-Mounting plate, 241-Cable management rod, 250-Cable management positioning drive, 260-Cable management longitudinal movement drive, 270-Cable management lifting drive, 280-Cable picking lifting drive, 290-Cable picking lateral movement drive, 300-First transfer mechanism, 310-First transfer Clamp, 320-First lifting drive, 330-Lifting plate, 340-Pressure plate, 350-Elastic element, 400-Forming mechanism, 410-Forming bracket, 420-Forming pressure head, 430-Forming rod, 440-Forming moving device, 450-Forming seat, 460-Forming positioning drive, 470-Positioning frame, 480-Forming lifting drive, 490-Forming longitudinal movement drive, 500-Second transfer mechanism, 510-Second transfer clamp, 520-Second transverse movement drive, 530-Transverse movement seat, 540-Second lifting drive. Detailed Implementation

[0025] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0026] In the description of this invention, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.

[0027] In the description of this invention, "several" means one or more, "more than" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0028] In the description of this invention, unless otherwise explicitly defined, terms such as "set up," "install," and "connect" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this invention in conjunction with the specific content of the technical solution.

[0029] In the description of this application, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0030] In the description of this application, the use of terms such as "one embodiment," "some embodiments," "an example," "some instances," "some embodiments," "illustrative embodiment," "example," "specific example," and "some examples" indicates that the specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0031] Reference Figure 1 and Figure 2According to a first aspect of the present invention, an inductor wire stripping and forming machine includes a stripping mechanism 100, a wire management mechanism 200, a first transfer mechanism 300, a forming mechanism 400, and a second transfer mechanism 500. The stripping mechanism 100 includes a stripping frame 110 and a stripper, the stripper being capable of stripping the inductor wires on the stripping frame 110. The wire management mechanism 200 includes a wire management bracket 210, a wire management pressure seat 220, a positioning unit, and a wire management rod 241. The positioning unit includes a cable management pressing head 231 and a limiting rod 232 disposed on the bottom side of the cable management pressing seat 220. The cable management bracket 210 is located below the cable management pressing seat 220, and the cable management rod 241 is located below the cable management bracket 210. The cable management pressing seat 220 can move downward toward or upward away from the cable management bracket 210, and the cable management rod 241 can move upward toward or downward away from the cable management bracket 210. When the cable management pressing seat 220 moves downward... When the cable management mechanism approaches the cable management bracket 210, it can drive the cable management pressure head 231 to press against the inductor on the cable management bracket 210, and cause the limiting rod 232 to abut against the root of the inductor wire. The cable management rod 241 can move upward towards the head of the inductor wire and wiggle the head of the inductor wire around the limiting rod 232. The first transfer mechanism 300 has a first transfer clamp 310 that can move back and forth between the paint stripping rack 110 and the cable management bracket 210. The forming mechanism 400 includes a forming bracket 410, a forming pressure head 420 and a forming rod 430. The forming pressure head 420 can move downward towards the forming bracket 410 or upward away from the forming bracket 410. The forming rod 430 can move downward towards the forming bracket 410 and move horizontally or upward away from the forming bracket 410. The second transfer mechanism 500 has a second transfer clamp 510 that can move back and forth between the cable management bracket 210 and the forming bracket 410.

[0032] As described above, the inductor requiring stripping is placed on the stripping frame 110. The stripper is used to strip the inductor leads fixed on the stripping frame 110. Then, the first transfer clamp 310 of the first transfer mechanism 300 transfers the stripped inductor from the stripping frame 110 to the wire management bracket 210. The wire management pressure seat 220 presses down, causing the wire management pressure head 231 on its bottom side to press against the inductor body, while the limiting rod 232 abuts against the root of the inductor wire, completing the initial positioning of the inductor and its outwardly leading inductor wire. Next, the wire management rod 241 rises to the head of the inductor wire, that is, the end of the inductor wire away from the inductor body. The wire management rod 241 drives the inductor wire to... The limiting rod 232 acts as a fulcrum for controlled and orderly swinging, thereby completing the initial sorting and arrangement of the inductor wires. Subsequently, the second transfer clamp 510 of the second transfer mechanism 500 transfers the sorted inductor wires to the forming bracket 410 of the forming mechanism 400. The forming pressure head 420 presses down to fix the inductor wires, and the forming rod 430 then bends and shapes the neatly arranged inductor wires. In this way, the limiting rod 232 and the wire sorting rod 241 are cleverly used to limit and sort the roots and heads of the inductor wires, realizing the automatic alignment of the inductor wires. This enables automatic paint stripping, wire sorting, and forming, greatly improving the efficiency and quality of paint stripping and forming of inductor wires, and helping to ensure product consistency.

[0033] The inductor requires the leads to be formed at different angles or directions on both sides, but the forming station can only complete the work on one side. After completion, the inductor needs to be flipped or the station changed before being formed again by the same forming mechanism 400. This is inefficient and increases secondary positioning errors, affecting the relative positional accuracy of the forming features on both sides. Therefore, in this embodiment, as... Figure 4 As shown, two forming mechanisms 400 are arranged in the direction away from the wire management mechanism 200. When the forming pressure head 420 moves downward and presses against the inductor on the forming bracket 410, the two forming rods 430 can move downward and form the inductor wires on both sides of the inductor. The two forming mechanisms 400 are arranged in the left-right direction. The forming pressure head 420 of one forming mechanism 400 presses down on the inductor, and then the forming rod 430 forms the lead wire on one side of the inductor. After the forming is completed, the inductor can be transferred from the forming bracket 410 of one forming mechanism 400 to the forming bracket 410 of the other forming mechanism 400 by the second transfer clamp 510. Then the forming pressure head 420 of the second forming mechanism 400 presses down to fix the inductor, and its corresponding forming rod 430 forms the lead wire on the other side of the inductor. In this way, the inductor wires on both sides of the inductor can be formed sequentially, improving production efficiency and allowing for better control of the overall production cycle.

[0034] The molding mechanism 400 includes a drive source capable of moving the molding support 410, the molding pressure head 420, and the molding rods 430 respectively. Specifically, the molding mechanism 400 includes a molding moving device 440, a molding seat 450, a molding positioning drive 460, a positioning frame 470, a molding lifting drive 480, and a molding longitudinal movement drive 490. The molding moving device 440 is connected to the molding seat 450 and can drive the molding seat 450 to move in three dimensions. Multiple molding rods 430 are spaced apart on the molding seat 450 in the left-right direction. The molding positioning drive 460... The positioning frame 470 is connected to the molding positioning drive 460, which can drive the positioning frame 470 to move downward toward or upward away from the molding bracket 410. The positioning frame 470 is provided with a plurality of mounting ribs at intervals, and the molding pressure head 420 is provided on each of the plurality of mounting ribs. The molding longitudinal movement drive 490 is provided on the molding lifting drive 480, which can drive the molding longitudinal movement drive 490 to move up and down. The molding longitudinal movement drive 490 is connected to the molding bracket 410, which can drive the molding bracket 410 to move back and forth. During operation, the forming and positioning drive 460 can move the positioning frame 470 up and down, thereby moving multiple forming pressure heads 420 on the positioning frame 470 downwards towards the inductor to press and position the inductor. The positioning frame 470 has multiple spaced mounting ribs, and the space between two adjacent mounting ribs can provide clearance for the forming rod 430 to move downwards towards the inductor. There are multiple forming rods 430 on the forming base 450, for example, there are two forming rods 430. The forming motion device 440 drives the entire forming base 450 to move in three dimensions in the front-back, left-right, and up-down directions, thereby moving the two forming rods 430 installed in the left-right direction on the forming base 450 to simultaneously form the inductor wires on the two inductors at one time. In this way, the forming motion device 440 drives the two forming rods 430 to move back and forth multiple times to form multiple inductor wires. After completion, the forming longitudinal movement drive 490 can move the forming bracket 410 in the front-back direction to approach the second transfer clamp 510, so that the second transfer clamp 510 can remove the inductor.

[0035] To improve the positioning effect of the forming head 420 on the inductor, the bottom side of the forming head 420 can also be set as a spherical surface. The spherical surface of the forming head presses against the hole position of the inductor, thereby improving the accuracy of the inductor pressing and positioning.

[0036] In practical applications, the molding device 440 can directly employ a robotic arm, which is connected to the molding base 450 via transmission. Alternatively, it can employ a first translational drive, a second translational drive, and a vertical drive. The second translational drive is mounted on the first translational drive, enabling the first translational drive to move in the forward-backward direction. The vertical drive is mounted on the second translational drive, enabling the vertical drive to move in the left-right direction. The vertical drive is connected to the molding base 450 via transmission, enabling the molding base 450 to move up and down. The first translational drive, the second translational drive, and the vertical drive can all be electric lead screws, pneumatic cylinders, or hydraulic cylinders. Similarly, the molding positioning drive 460, the molding lifting drive 480, and the molding longitudinal movement drive 490 can also be electric lead screws, pneumatic cylinders, or hydraulic cylinders.

[0037] During processing, multiple inductors to be processed are typically arranged on a strip-shaped fixture. To facilitate simultaneous clamping and positioning of multiple inductors, in this embodiment, the cable management holder 220 has a mounting groove extending in the left-right direction on its bottom side. A mounting base capable of moving and being positioned in the left-right direction is installed within the mounting groove. Limiting rods 232 are connected to the front and rear side walls of the mounting groove, respectively. The cable management head 231 is connected to the bottom side of the mounting base. Multiple positioning units are spaced apart in the left-right direction. In practical applications, screws can be installed inside the cable management holder 220. Loosening the screws allows the mounting base to protrude in the left-right direction. After adjustment, the screws are used to clamp and position the mounting base within the cable management holder 220, thus achieving positioning of the mounting base. After the mounting base is installed, its position can be adjusted in the left-right direction, allowing multiple cable management heads 231 to simultaneously correspond to multiple inductors, improving the accuracy of clamping and positioning multiple inductors.

[0038] To improve the accuracy of inductor positioning and ensure the effectiveness of inductor wire routing and shaping, such as Figure 2 and Figure 3 As shown, in this embodiment, the wire guiding pressure head 231 includes a pressure post 233 connected to the bottom side of the mounting base and a pressure ball 234 disposed within the pressure post 233. The bottom of the pressure ball 234 protrudes downward from the pressure post 233. When the wire guiding pressure seat 220 moves downward toward the wire guiding bracket 210, it can drive the bottom side of the pressure ball 234 to abut against the opening position on the top side of the inductor. Since there is an opening on the top side of the inductor, when the wire guiding pressure seat 220 moves downward toward the inductor, the spherical surface of the pressure ball 234 can be directly aligned with the opening position on the top side of the inductor. At this time, the position of the inductor can be floated and finely adjusted, which helps to ensure the accuracy of the pressure positioning of the inductor, thereby improving the wire guiding and shaping effect of the inductor, ensuring uniform pressure application, and avoiding concentrated stress that could damage the fragile magnetic core.

[0039] The cable management mechanism 200 includes a drive source capable of moving the cable management bracket 210, the positioning unit, and the cable management rod 241. Specifically, the cable management mechanism 200 includes a cable management positioning drive 250, a cable management longitudinal movement drive 260, a cable management lifting drive 270, two cable-pulling lifting drives 280, and two cable-pulling lateral movement drives 290. The cable management positioning drive 250 is connected to the cable management base 220 and can move the cable management base 220 downwards towards or upwards away from the cable management bracket 210. The cable management longitudinal movement drive 260 is mounted on the cable management lifting drive 270 and can move the cable management longitudinal movement drive 260 up and down. The cable management longitudinal movement drive 260 is connected to the cable management bracket 210 and can move the cable management longitudinal movement drive 260 up and down. The cable management bracket 210 can move back and forth. The two cable lateral movement drives 290 are respectively mounted on the two cable lifting drives 280. The two cable lateral movement drives 290 can drive the two cable lifting drives 280 to move left and right respectively. The two cable lifting drives 280 are respectively connected to the mounting plates 240. The two cable lifting drives 280 can drive the two mounting plates 240 to move up to the front and rear sides of the inductor or down away from the inductor respectively. Multiple cable management rods 241 are arranged on the two mounting plates 240 at intervals along the left and right directions. In practical applications, the cable positioning drive 250, cable longitudinal movement drive 260, cable lifting drive 270, cable lifting drive 280 and cable lateral movement drive 290 can all be driven by electric screws, cylinders or hydraulic cylinders.

[0040] In this cable management mechanism 200, during operation, the first transfer clamp 310 transfers the stripped inductor to the cable management bracket 210. Then, the cable management positioning drive 250 moves the cable management pressure seat 220 downwards towards the cable management bracket 210, pressing the inductor body with the cable management pressure head 231, while the limiting rod 232 abuts against the root of the inductor wire, completing the initial positioning of the inductor and its outwardly leading inductor wire. Next, the two cable lifting drives 280 respectively drive the two mounting plates 240 to rise and approach the inductor, so that the cable management rods 241 on the two mounting plates 240 are located on the front and rear sides of the inductor, and the two cable lateral drives... The actuator 290 drives the two mounting plates 240 to move in the left and right directions, so that the multiple cable management rods 241 can swing the inductor wires at their positions around the limiting rod 232 to achieve the initial sorting and arrangement of the inductor wires. After completion, the two cable lifting drives 280 drive the two mounting plates 240 to move down away from the inductor. Then, the cable management longitudinal drive 260 drives the cable management bracket 210 to move in the front and back directions to approach the second transfer clamp 510, while the cable management lifting drive 270 drives the cable management frame to move upward to lift the cable management bracket 210, so that the second transfer clamp 510 can pick up and put down the inductor on the cable management bracket 210.

[0041] When stripping the inductor wire is required, since the working direction of the stripper is fixed, the position of the inductor wire can be adjusted to improve the stripping effect. Specifically, the stripping mechanism 100 includes a position adjustment rotary drive, which is connected to the stripping frame 110. The position adjustment rotary drive can drive the stripping frame 110 to rotate around its left-right axis. In practical applications, the position adjustment rotary drive can be driven by a motor or a rotary cylinder. When the stripper strips the inductor wire, the position adjustment rotary drive can drive the entire stripping frame 110, along with the inductor on it, to rotate around its horizontal axis. This allows the part of the inductor wire that needs to be stripped to be gradually exposed to the stripper in the stripping direction, thereby achieving zone-by-zone scanning and stripping of the paint on the entire circumferential surface. This facilitates circumferential stripping of the wire, ensuring that the paint layer is removed evenly and thoroughly.

[0042] To further improve the stripping effect on the inductor wires, in this embodiment, as follows: Figure 5 As shown, the paint stripper includes a first laser paint stripping device 120 and a second laser paint stripping device. Paint stripping frames 110 are respectively located below the first laser paint stripping device 120 and below the second laser paint stripping device. During operation, the inductor is first placed in the paint stripping frame 110 located below the first laser paint stripping device 120, where the first laser paint stripping device 120 performs initial paint stripping (rough processing). Then, it is transferred to the paint stripping frame 110 below the second laser paint stripping device, where the second laser paint stripping device performs a second paint stripping (finishing processing). This process yields a higher quality paint stripped surface, significantly improving the production efficiency or process quality of the paint stripping process.

[0043] Furthermore, a paint stripping translation drive can be provided, which is connected to the paint stripping frame 110. The paint stripping translation drive can drive the paint stripping frame 110 to move between the first transfer clamp 310 and the paint stripper, thereby facilitating the transfer of the inductor that has completed paint stripping to the first transfer clamp 310 for transfer. The paint stripping translation drive can be driven by a cylinder, electric lead screw or hydraulic cylinder or other drive source.

[0044] The first transfer clamp 310 can be an electrically operated or pneumatically operated clamping finger. The first transfer mechanism 300 has a drive source capable of moving the first transfer clamp 310. Specifically, for example… Figure 6As shown, the first transfer mechanism 300 includes a first lateral drive, a first lifting drive 320, a lifting plate 330, and a pressure plate 340. The first lifting drive 320 is mounted on the first lateral drive and can drive the first lifting drive 320 to move horizontally between the paint stripping rack 110 and the cable management bracket 210. The first lifting drive 320 is connected to the lifting plate 330 and can drive the lifting plate 330 to move up and down. The pressure plate 340 is slidably connected to the lifting plate 330 in the vertical direction. An elastic element 350 is provided between the pressure plate 340 and the lifting plate 330. The elastic element 350 can drive the pressure plate 340 to move downward to the end of its stroke. The elastic element 350 can be an elastic component such as a spring, torsion spring, or elastic rubber. The first transfer clamp 310 is connected to the lifting plate 330. In practical applications, both the first lateral drive and the first lifting drive 320 can be electric lead screws, cylinders, or hydraulic cylinders. During operation, the first lifting drive 320 lowers the entire lifting plate 330. The pressure plate 340 first contacts the inductor and gently presses it down, which helps eliminate slight displacement caused by vibration or error and ensures that the transfer clamp can accurately grasp it. As the lifting plate 330 continues to descend, the elastic element 350 is compressed, and the pressure plate 340 maintains a stable pressing force on the inductor. At the same time, the first transfer clamp 310 completes the clamping of the inductor. Then, the first lateral drive and the first lifting drive 320 respectively provide driving forces for the lifting plate 330 to move in the left-right and up-down directions, thereby transferring the inductor between the paint stripping rack 110 and the cable management bracket 210. In practical applications, when there are two paint stripping racks 110, the inductor can also be transferred between the two paint stripping racks 110 by the first transfer clamp 310.

[0045] The second transfer clamp 510 can be an electrically operated or pneumatically operated clamping finger. The second transfer mechanism 500 has a drive source capable of moving the second transfer clamp 510. Specifically, for example… Figure 7As shown, the second transfer mechanism 500 includes a second transverse drive 520, a transverse seat 530, and a second lifting drive 540. The second transverse drive 520 is connected to the transverse seat 530 and can drive the transverse seat 530 to move horizontally between the cable tray 210 and the forming tray 410. The second lifting drive 540 is connected to the transverse seat 530, and the second transfer clamp 510 is disposed on the second lifting drive 540. The second lifting drive 540 can drive the second transfer clamp 510 to move up and down. In practical applications, the second transverse drive 520 and the second lifting drive 540 can both be electric lead screws, cylinders, or hydraulic cylinders. In addition, multiple second lifting drives 540 can be arranged on the transverse seat 530 in the left and right direction. The multiple second lifting drives 540 are respectively connected to the second transfer clamps 510, and the inductors can be transferred simultaneously between different workstations by the multiple second transfer clamps 510. The second transverse drive 520 is responsible for driving the transverse seat 530 to move in the horizontal direction, thereby moving the second transfer clamp 510 to the position directly opposite the cable tray 210 or the forming tray 410. Then, the second lifting drive 540 mounted on the transverse seat 530 is responsible for driving the second transfer clamp 510 to lift and lower, thus completing the removal and placement of the inductor-loaded fixture from the cable tray 210 or the forming tray 410.

[0046] In practical applications, detection instruments, such as image detectors, can be set up after the inductor wires are arranged and after the forming process to ensure the quality of the inductor wire stripping and forming.

[0047] In addition, a feeding device for feeding the paint stripping frame 110 and a unloading device for removing the molded inductor from the molding bracket 410 may be provided.

[0048] The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the embodiments described. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present invention, and these equivalent modifications or substitutions are all included within the scope defined by the claims of this application.

Claims

1. An inductive paint stripping former, characterised in that: include: The paint stripping mechanism (100) includes a paint stripping frame (110) and a paint stripper, the paint stripper being capable of stripping the paint from the inductor wires on the paint stripping frame (110); The cable management mechanism (200) includes a cable management bracket (210), a cable management base (220), a positioning unit, and a cable management rod (241). The positioning unit includes a cable management head (231) and a limiting rod (232) disposed on the bottom side of the cable management base (220). The cable management bracket (210) is located below the cable management base (220), and the cable management rod (241) is located below the cable management bracket (210). (220) can move downward toward or upward away from the cable management bracket (210), and the cable management rod (241) can move upward toward or downward away from the cable management bracket (210). When the cable management pressure seat (220) moves downward toward the cable management bracket (210), it can drive the cable management pressure head (231) to press against the inductor on the cable management bracket (210), and cause the limiting rod (232) to abut against the root of the inductor wire. (241) It can move upwards to the head of the inductor and wiggle the head of the inductor around the limiting rod (232). The bottom side of the cable management seat (220) is provided with a mounting groove extending in the left and right direction. The mounting groove is provided with a mounting seat that can move and be positioned in the left and right direction. The front and rear side walls of the mounting groove are respectively connected to the limiting rod (232). The cable management head (231) is connected to the bottom side of the mounting seat. The positioning unit is provided with multiple units spaced apart in the left and right direction. The cable management head (231) includes a pressure column (233) connected to the bottom side of the mounting seat and a pressure ball (234) provided in the pressure column (233). The bottom of the pressure ball (234) protrudes downwards from the pressure column (233). When the cable management seat (220) moves downwards to the cable management bracket (210), it can drive the bottom side of the pressure ball (234) to abut against the opening position on the top side of the inductor. The first transfer mechanism (300) has a first transfer clamp (310) that is capable of moving back and forth between the paint stripper (110) and the cable management bracket (210). The molding mechanism (400) includes a molding bracket (410), a molding head (420), and a molding rod (430). The molding head (420) can move downward toward or upward away from the molding bracket (410). The molding rod (430) can move downward toward the molding bracket (410) and translate, or move upward away from the molding bracket (410). The second transfer mechanism (500) has a second transfer clamp (510) that can move back and forth between the cable management bracket (210) and the forming bracket (410).

2. The inductor paint stripping molding machine according to claim 1, characterized in that: Two forming mechanisms (400) are provided in a direction away from the wire management mechanism (200). When the forming head (420) moves downward toward and presses against the inductor on the forming bracket (410), the two forming rods (430) can move downward and form the inductor wires on both sides of the inductor.

3. The inductor paint stripping molding machine according to claim 1, characterized in that: The molding mechanism (400) includes a molding movable device (440), a molding seat (450), a molding positioning drive (460), a positioning frame (470), a molding lifting drive (480), and a molding longitudinal movement drive (490). The molding movable device (440) is driven by the molding seat (450) and can drive the molding seat (450) to move in three dimensions. Multiple molding rods (430) are spaced apart on the molding seat (450) in the left-right direction. The molding positioning drive (460) is driven by the positioning frame (470). 460) can drive the positioning frame (470) to move downward toward or upward away from the forming bracket (410). The positioning frame (470) is provided with a plurality of mounting ribs at intervals. The plurality of mounting ribs are respectively provided with the forming pressure head (420). The forming longitudinal movement drive (490) is provided on the forming lifting drive (480). The forming lifting drive (480) can drive the forming longitudinal movement drive (490) to move up and down. The forming longitudinal movement drive (490) is connected to the forming bracket (410) and can drive the forming bracket (410) to move back and forth.

4. The inductive paint stripping former of claim 1, wherein: The cable management mechanism (200) includes a cable positioning drive (250), a cable longitudinal movement drive (260), a cable lifting drive (270), two cable lifting drives (280), and two cable lateral movement drives (290). The cable positioning drive (250) is connected to the cable pressure seat (220) and can drive the cable pressure seat (220) to move downward toward or upward away from the cable management bracket (210). The cable longitudinal movement drive (260) is mounted on the cable lifting drive (270) and can drive the cable longitudinal movement drive (260) to move up and down. The cable longitudinal movement drive (260) is connected to the cable positioning drive (270). The cable management bracket (210) is driven by the longitudinal cable management drive (260) to move back and forth. The two transverse cable management drives (290) are respectively mounted on the two lifting cable management drives (280). The two transverse cable management drives (290) can drive the two lifting cable management drives (280) to move left and right respectively. The two lifting cable management drives (280) are respectively connected to the mounting plate (240). The two lifting cable management drives (280) can drive the two mounting plates (240) to move up to the front and rear sides of the inductor or downward away from the inductor respectively. The two mounting plates (240) are respectively provided with multiple cable management rods (241) spaced apart in the left and right direction.

5. The inductor paint stripping molding machine according to claim 1, characterized in that: The paint stripping mechanism (100) includes a positional rotation drive, which is connected to the paint stripping frame (110). The positional rotation drive can drive the paint stripping frame (110) to rotate around an axis in the left-right direction.

6. The inductor paint stripping molding machine according to claim 1, characterized in that: The paint stripper includes a first laser paint stripping device (120) and a second laser paint stripping device, and the paint stripping frame (110) is respectively provided below the first laser paint stripping device (120) and below the second laser paint stripping device.

7. The inductor paint stripping molding machine according to claim 1, characterized in that: The first transfer mechanism (300) includes a first transverse drive, a first lifting drive (320), a lifting plate (330), and a pressure plate (340). The first lifting drive (320) is mounted on the first transverse drive. The first transverse drive can drive the first lifting drive (320) to move horizontally between the paint stripping rack (110) and the cable management bracket (210). The first lifting drive (320) is connected to the lifting plate (330) in a transmission manner. The first lifting drive (320) can drive the lifting plate (330) to move up and down. The pressure plate (340) is slidably connected to the lifting plate (330) in the up and down direction. An elastic element (350) is provided between the pressure plate (340) and the lifting plate (330). The elastic element (350) can drive the pressure plate (340) to move downward to the end of its stroke. The first transfer clamp (310) is connected to the lifting plate (330).

8. The inductive paint stripping former of claim 1, wherein: The second transfer mechanism (500) includes a second transverse drive (520), a transverse seat (530), and a second lifting drive (540). The second transverse drive (520) is connected to the transverse seat (530) and can drive the transverse seat (530) to move horizontally between the cable tray (210) and the forming tray (410). The second lifting drive (540) is connected to the transverse seat (530), and the second transfer clamp (510) is disposed on the second lifting drive (540). The second lifting drive (540) can drive the second transfer clamp (510) to move up and down.

Images