Intelligent temperature control casting mold
By using intelligent temperature-controlled casting molds, temperature sensing modules, and automatic correction technology, the problem of difficulty in real-time early warning of casting port blockage has been solved. This has achieved stability in the casting process and improved product quality, reduced maintenance costs and false alarm rates, and increased production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- ZHEJIANG WUJING MACHINE MFG
- Filing Date
- 2026-06-02
- Publication Date
- 2026-07-21
AI Technical Summary
In existing technologies, it is difficult to provide real-time early warning of casting gate blockage problems, and the detection methods lack the ability to integrate multi-source information, resulting in a high false alarm rate, frequent shutdowns, and a lack of adaptability in mold cleaning and maintenance plans, which affects production efficiency and economic losses.
The intelligent temperature-controlled casting mold includes a casting table, conveyor frame, transmission table, feeding bucket, mold body and casting port mechanism. It utilizes components such as temperature sensing module, push rod motor, crushing teeth and transmission tube to achieve real-time temperature monitoring, automatic correction, cleaning and intelligent demolding, reducing instability and maintenance costs in the casting process.
This has improved the stability of the casting process and the quality of products, reduced the risk of shaking and positional deviation during casting, ensured the consistency of casting quality and reduced regular maintenance costs, and improved production efficiency and product qualification rate.
Smart Images
Figure CN122425193A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of casting equipment technology, and in particular to intelligent temperature-controlled casting molds. Background Technology
[0002] In metal casting, injection molding and other processes, the gating gate, or gate, is a key link connecting the runner and the cavity. Its unobstructed flow directly determines the filling quality and product qualification rate. However, in actual production, gating gate blockage has always been a long-standing and difficult-to-solve technical problem.
[0003] To address the issue of gate blockage, traditional techniques rely primarily on operator experience, involving periodic shutdowns for gate cleaning or manual adjustment of process parameters. However, manual observation and experience-based adjustments are inherently delayed and subjective, often only becoming apparent after blockages have occurred and batches of defective products have been generated. This makes real-time early warning impossible. Existing detection methods are mostly single-parameter based, lacking the ability to integrate multi-source information, making it difficult to accurately distinguish blockages from other anomalies. This results in high false alarm rates, frequent shutdowns, and a significant impact on production efficiency. Furthermore, mold cleaning and maintenance plans are typically based on fixed cycles and cannot be adaptively adjusted according to actual blockage risks, leading to economic losses from insufficient or excessive maintenance. Therefore, an intelligent temperature-controlled casting mold is proposed. Summary of the Invention
[0004] This invention addresses the problems of casting port blockage and abnormal detection feedback by providing an intelligent temperature-controlled casting mold.
[0005] The technical solution adopted by the present invention to solve the above-mentioned technical problems is: an intelligent temperature-controlled casting mold, including a casting table and a conveyor frame; A transmission platform is provided at the bottom of the casting platform, the casting platform is movably mounted on the top of the transmission platform, the conveyor frame is provided on one side of the casting platform, a material supply bucket is provided inside the casting platform, the material supply bucket is confined inside the casting platform, a transmission platform is movably mounted inside the conveyor frame, and a mold body is provided inside the transmission platform. The top of the mold body is equipped with a casting port mechanism, which includes a connecting seat and a casting pipe. A movable insert is inserted into the top of the casting pipe, and the position of the casting pipe corresponds to the casting hole at the top of the mold body. The feeding barrel is stabilized by the casting table drive arm and the limiting frame. The teardrop-shaped positioning groove and the calibration rod on the rectangular frame enable the mold to quickly correct its deviation. The temperature component in the feeding pipe monitors the temperature of the flowing molten metal in real time, improving the accuracy of temperature control. The movable insert in the casting port mechanism is equipped with crushing teeth, which, together with the conduction pipe and the fixed screen plate, can clean and recover the accumulated metal. The temperature sensing module in the mold body is linked with the push rod motor to ensure that the temperature reaches the standard before demolding, effectively improving the casting stability and product quality.
[0006] A further preferred embodiment of the present invention is as follows: a set of transmission arms is movably arranged inside the casting table, a limit frame is movably arranged between the transmission arms, a drive arm is installed on the top of the limit frame, a corresponding snap-fit plate is provided on the top of the feeding barrel, and a limit shaft is provided on the top of the drive arm, with the limit shaft abutting against one end of the snap-fit plate for auxiliary support. By abutting the limit shaft on the drive arm against the snap-fit plate on the top of the feeding barrel, an auxiliary support is provided during the casting process, effectively reducing the shaking of the feeding barrel during turnover and ensuring the stability of the casting.
[0007] A further preferred embodiment of the present invention is as follows: a welding frame is installed at one end of the transmission arm, and a limiting platform is provided at the bottom of the welding frame. The feeding barrel is assumed to be inside the limiting platform, and several positioning pressure plates are provided inside the limiting platform. By using the welding frame at one end of the transmission arm and the limiting platform at the bottom, in conjunction with the positioning pressure plates inside the limiting platform, the feeding barrel can be effectively supported and limited to ensure its position is fixed.
[0008] A further preferred embodiment of the present invention is as follows: the transmission platform is provided with a plurality of rectangular slots, and each rectangular slot is connected to a positioning frame. A lifting seat is installed at the top of the positioning frame, and the mold body is set on the top of the lifting seat. The position of the mold body can be controlled by means of the transmission platform, so as to realize the casting of multiple molds in the same batch. At the same time, the lifting seat can control the height of the mold, which is convenient for adjustment after changing different molds, and reduces the risk of casting position deviation.
[0009] A further preferred embodiment of the present invention is as follows: a plurality of calibration rods are provided on the lifting seat, the calibration rods are movably disposed inside a transmission groove provided on the lifting seat, a rectangular frame is connected to the outside of the mold body, and a plurality of positioning grooves are provided on the edge of the rectangular frame. The positioning grooves are teardrop-shaped, and the calibration rods are used to abut against the inside of the positioning grooves to calibrate the installation position of the mold body. By utilizing the cooperation between the teardrop-shaped positioning grooves and the calibration rods, the installation position of the mold body can be automatically calibrated when it is hoisted and placed, and small tilt offsets can be corrected, thereby improving the positioning accuracy.
[0010] A further preferred embodiment of the present invention is as follows: a feeding pipe is provided on one side of the feeding hopper, a movable frame is movably mounted at the bottom of the feeding pipe, a fixed plate is provided at the top of the movable frame, and a feed crushing shaft is provided at the bottom of the fixed plate for assisting in cleaning the feeding pipe. The feeding pipe has several temperature measuring components built in it. By building temperature measuring components in the feeding pipe, the temperature change of molten metal during the flow process can be fed back in real time, avoiding the deviation caused by thermal stratification and other reasons in traditional internal temperature measurement, and providing a more accurate real-time basis for closed-loop temperature control. At the same time, the feed crushing shaft at the top of the movable frame can assist in cleaning the feeding pipe.
[0011] A further preferred embodiment of the present invention is as follows: a rectangular plate is provided at the bottom of the mold body, and a push rod motor is installed at the bottom of the rectangular plate. The mold body consists of a fixed module, an upper template, and a lower ejector template. The output end of the push rod motor is installed at the bottom of the ejector template. Several support platforms are connected to the bottom of the mold body. Anti-slip pads are provided at the bottom of the support platforms. Temperature sensing modules are provided inside both the upper template and the lower ejector template to provide feedback on temperature changes. By using the temperature sensing modules inside the mold body to provide feedback on temperature changes, it is ensured that the internal temperature has cooled down to a safe demolding temperature range before the push rod motor automatically ejects the casting. This facilitates demolding by operators and improves the convenience and safety of demolding.
[0012] A further preferred embodiment of the present invention is: a set of clamping plates is provided on the edge of the mold body, and the clamping plates abut against the edge of the rectangular frame. By the clamping plates provided on the edge of the mold body abutting against the rectangular frame, the mold body that has been positioned can be limited, effectively reducing the occurrence of positional deviation during subsequent casting.
[0013] A further preferred embodiment of the present invention is as follows: the casting port mechanism further includes a support frame, the support frame is installed on the top of the connecting seat, the top end of the casting pipe is engaged in the circular groove of the support frame, a plurality of transmission rods are provided on the top of the support frame, and transmission frames are installed on the top of the transmission rods, a connecting ring is installed between the transmission frames, the movable insertion tube is installed inside the connecting ring, and the movable insertion tube moves inside the casting pipe following the transmission frame. The top of the movable insertion tube is shaped like a conical funnel, and several breaking teeth are provided on the bottom edge of the movable insertion tube. The breaking teeth abut against the inner wall of the casting tube. During the casting process, the transmission frame can control the height of the movable insertion tube according to the actual situation to compensate for the small deviation of the feeding tube. After the casting is completed, the breaking teeth at the bottom of the movable insertion tube can clean up a small amount of cooled and accumulated metal solution on the inner wall of the casting tube, realizing direct cleaning and maintenance after a single cooling, reducing costs and the risk of tube wall damage.
[0014] A further preferred embodiment of the present invention is as follows: a set of docking guide tubes are inserted into the edge of the support frame, the docking guide tubes abut against the outside of the casting pipe, a transmission gear is rotatably arranged in a rectangular groove opened on the edge of the support frame, a hinge frame is provided at both ends of the transmission frame, and a snap-fit plate is connected through the support frame at the bottom of the hinge frame, and a driven frame is connected at the bottom of the snap-fit plate, and a toothed plate is provided at the top of the driven frame, the toothed plate meshing with the transmission gear; The connecting conduit has a movable transmission tube inserted inside, and the casting tube has a rotating ring rotatably installed inside. The rotating ring has a set of through grooves, which correspond to the transmission tube. The top of the connecting conduit has a fixed groove, and the top of the transmission tube has a toothed groove corresponding to the position of the fixed groove. The transmission gear meshes with the toothed groove. The front end of the transmission tube has a semi-circular groove, and a fixed screen plate is installed inside the semi-circular groove. Several metal rods are installed on the fixed screen plate, and the height of the metal rods is lower than the top surface of the transmission tube. The transmission tube is connected to an external air pressure device. The transmission tube is driven by a transmission gear, a driven frame, and other mechanisms, so that the transmission tube with the fixed screen plate enters the casting tube. It can use the external air pressure device to perform negative pressure adsorption and recovery of the scraped debris. The metal rods on the fixed screen plate can collect large particles or irregularly shaped debris and squeeze and recover them during the reciprocating motion of the transmission tube, reducing the possibility of clogging during recovery.
[0015] Compared with the prior art, the advantages of the present invention are as follows: 1. This invention provides auxiliary support for the feeding barrel by using a drive arm in conjunction with a limiting shaft and a snap-fit plate, effectively reducing rotational swaying; at the same time, by using a teardrop-shaped positioning groove in conjunction with a calibration rod, the mold body can be automatically corrected and calibrated, and combined with the clamping plate for limiting, it ensures accurate positioning and stable operation during the casting process.
[0016] 2. The present invention sets up a temperature measurement component in the feeding pipe to directly monitor the temperature change of the molten metal in the flow state, which overcomes the defects of traditional in-tank temperature measurement that is easily affected by heat stratification or local cold zones, and provides continuous and accurate data feedback for the closed-loop temperature control system, ensuring the consistency of casting quality.
[0017] 3. The bottom of the movable insertion tube in the casting port mechanism of this invention is equipped with crushing teeth, which can actively clean a small amount of accumulated metal on the inner wall of the casting tube after casting. Combined with the extendable conduction tube and fixed screen plate, it can realize mechanical crushing, negative pressure adsorption and squeezing recovery of debris, reduce the cost of regular maintenance and avoid pipeline damage.
[0018] 4. The mold body of the present invention is equipped with multiple temperature sensing modules to monitor the temperature changes of the upper mold plate and the lower demolding mold plate in real time. Only after confirming that the temperature has dropped to the safe demolding temperature range will the push rod motor perform the ejection action, realizing intelligent temperature-controlled demolding and preventing product defects or mold damage caused by premature mold opening. Attached Figure Description
[0019] The present invention will be further described in detail below with reference to the accompanying drawings and preferred embodiments. However, those skilled in the art will understand that these drawings are drawn only for the purpose of explaining the preferred embodiments and therefore should not be regarded as a limitation on the scope of the present invention. In addition, unless specifically indicated, the drawings are only schematic representations of the composition or structure of the described objects and may contain exaggerated displays, and the drawings are not necessarily drawn to scale.
[0020] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the casting platform structure of the present invention; Figure 3 For the present invention Figure 2 A magnified view of the structure at point A in the middle; Figure 4 This is a schematic diagram of the external structure of the feeding hopper of the present invention; Figure 5 This is a partial structural diagram of the conveyor frame of the present invention; Figure 6 This is a schematic diagram of the positioning frame structure of the present invention; Figure 7 For the present invention Figure 6 A magnified schematic diagram of the structure at point B in the middle; Figure 8 This is a schematic diagram of the bottom structure of the positioning frame of the present invention; Figure 9 This is a schematic diagram of the main structure of the mold of the present invention; Figure 10 This is a schematic diagram of the casting gate mechanism of the present invention; Figure 11 This is a schematic cross-sectional view of the casting pipe of the present invention; Figure 12 This is a schematic diagram of the disassembled structure of the docking conduit of the present invention.
[0021] In the diagram: 1. Casting table; 2. Conveyor frame; 3. Feeding bucket; 4. Mold body; 5. Casting gate mechanism; 11. Transmission arm; 12. Limiting frame; 13. Transmission table; 14. Drive arm; 15. Limiting platform; 21. Transfer table; 22. Positioning frame; 23. Lifting seat; 24. Calibration rod; 25. Clamping plate; 31. Feeding pipe; 32. Movable frame; 41. Rectangular frame; 411. Positioning groove; 42. Push rod motor; 43. Support platform; 51. Connecting seat; 52. Transmission frame; 53. Support frame; 54. Movable insertion tube; 541. Crushing tooth; 55. Casting pipe; 56. Connecting guide tube; 57. Rotating ring; 58. Conducting pipe; 581. Fixed screen plate; 59. Driven frame; 591. Toothed plate. Detailed Implementation
[0022] Preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings. Those skilled in the art will appreciate that these descriptions are merely descriptive and exemplary and should not be construed as limiting the scope of protection of the present invention.
[0023] It should be noted that similar labels in the following figures indicate similar items; therefore, once an item is defined in one figure, it may not be further defined and explained in subsequent figures.
[0024] This embodiment mainly describes the title of the intelligent temperature-controlled casting mold. Please refer to [link / reference]. Figures 1-12 Specifically, the intelligent temperature-controlled casting mold includes a casting table 1 and a conveyor frame 2. A transmission platform 13 is provided at the bottom of the casting platform 1. The casting platform 1 is movably located on the top of the transmission platform 13. The conveyor frame 2 is located on one side of the casting platform 1. A material supply bucket 3 is provided inside the casting platform 1. The material supply bucket 3 is confined inside the casting platform 1. A transmission platform 21 is movably provided inside the conveyor frame 2. A mold body 4 is provided inside the transmission platform 21. The top of the mold body 4 is equipped with a casting port mechanism 5, which includes a connecting seat 51 and a casting pipe 55. A movable insert 54 is inserted into the top of the casting pipe 55, and the position of the casting pipe 55 corresponds to the casting hole at the top of the mold body 4. The feeding barrel 3 is stabilized by the drive arm 14 of the casting table 1 and the limit frame 12. The teardrop-shaped positioning groove 411 on the rectangular frame 41 and the calibration rod realize the mold's rapid correction. The temperature component in the feeding pipe 31 monitors the temperature of the flowing molten metal in real time, improving the accuracy of temperature control. The movable insert 54 in the casting port mechanism 5 is equipped with a breaking tooth 541, which, together with the conduction pipe 58 and the fixed screen plate 581, can clean and recycle the accumulated metal. The temperature sensing module in the mold body 4 is linked with the push rod motor to ensure that the temperature reaches the standard before demolding, effectively improving the casting stability and product quality.
[0025] like Figure 1 and Figure 2 As shown, a set of transmission arms 11 are movably arranged inside the casting table 1. A limit frame 12 is movably arranged between the transmission arms 11. A drive arm 14 is installed on the top of the limit frame 12. A corresponding snap-fit plate is provided on the top of the feeding barrel 3. A limit shaft is provided on the top of the drive arm 14, and the limit shaft abuts against one end of the snap-fit plate for auxiliary support. In the subsequent casting process, the drive arm 14 can drive the feeding barrel 3 to rotate, which can align the feeding pipe 31 with the movable insertion pipe 54, and pour the high-temperature molten metal into the mold body 4. The limit shaft on the drive arm 14 abuts against the snap-fit plate, which can play an auxiliary support role, reduce the slight shaking of the feeding barrel 3 during the rotation process, and ensure the stability of casting.
[0026] like Figure 4As shown, a welding frame is installed at one end of the transmission arm 11, and a limiting platform 15 is provided at the bottom of the welding frame. The feeding barrel 3 is assumed to be inside the limiting platform 15. Several positioning pressure plates are provided inside the limiting platform 15, which can support and limit the feeding barrel 3.
[0027] like Figure 5 As shown, the transfer table 21 has several rectangular slots, and each rectangular slot is connected to a positioning frame 22. A lifting seat 23 is installed at the top of the positioning frame 22, and the mold body 4 is set on the top of the lifting seat 23. During the casting process, the position of the mold body 4 can be controlled by the transfer table 21, and multiple mold bodies 4 can be cast in the same batch. The lifting seat 23 can control the height of the mold body 4. After changing different molds, timely control and adjustment can be made to reduce the positional deviation during the casting process.
[0028] like Figure 6 and Figure 7 As shown, the lifting seat 23 is provided with several calibration rods 24. The calibration rods 24 are movably disposed inside the transmission grooves opened on the lifting seat 23. The mold body 4 is externally connected to a rectangular frame 41. Several positioning grooves 411 are opened on the edge of the rectangular frame 41. The positioning grooves 411 are teardrop-shaped. The calibration rods 24 are used to abut against the inside of the positioning grooves 411 to calibrate the installation position of the mold body 4. When the mold body 4 is placed on the top of the lifting seat 23 with the hoisting mechanism, the positioning grooves 411 and the calibration rods 24 can be aligned and docked. After docking, when the calibration rods 24 move and abut against the inside of the teardrop-shaped positioning grooves 411, they can calibrate small-distance tilt offsets. The top of the calibration rods 24 can be fitted with corresponding limit blocks.
[0029] like Figure 2 and Figure 3 As shown, a feeding pipe 31 is provided on one side of the feeding barrel 3. A movable frame 32 is movably mounted at the bottom of the feeding pipe 31. A fixed plate is provided at the top of the movable frame 32, and a feed crushing shaft is provided at the bottom of the fixed plate to assist in cleaning the feeding pipe 31. Several temperature measuring components are built into the feeding pipe 31. During the casting process, the temperature measuring components can provide feedback on the temperature changes of the molten metal solution during the flow process. Compared with the traditional equipment for measuring the temperature of the molten metal solution inside the feeding barrel 3, the measurement results are more representative of the actual temperature of the entire melt, avoiding the deviation caused by thermal stratification, local overheating or cold zones when measuring the temperature internally in the traditional way. In the flow state, the temperature measuring components can continuously provide feedback on the temperature changes with time and flow channel position, and promptly detect temperature spikes or sudden drops caused by unstable heating power, excessive heat dissipation or flow fluctuations, providing real-time basis for closed-loop control.
[0030] like Figure 8 and Figure 9As shown, a rectangular plate is provided at the bottom of the mold body 4, and a push rod motor 42 is installed at the bottom of the rectangular plate. The mold body 4 consists of a fixed module, an upper template, and a lower ejector template. The output end of the push rod motor 42 is installed at the bottom of the ejector template. Several support platforms 43 are connected to the bottom of the mold body 4. Anti-slip pads are provided at the bottom of the support platforms 43. Temperature sensing modules are provided inside the upper template and the lower ejector template to provide feedback on temperature changes. With the help of the several internal temperature sensing modules, it can be confirmed that the internal temperature has dropped to the normal temperature range for demolding. At this time, the restriction on the upper template and the lower ejector template can be released. As the push rod motor 42 at the bottom runs, the internal casting can be ejected, making it convenient for the operator to perform demolding.
[0031] like Figure 8 As shown, a set of clamping plates 25 are provided on the edge of the mold body 4. The clamping plates 25 abut against the edge of the rectangular frame 41. With the help of the clamping plates 25, the mold body 4 after positioning can be limited, reducing the possibility of positional deviation during subsequent casting.
[0032] like Figure 10 As shown, the casting gate mechanism 5 also includes a support frame 53, which is installed on the top of the connecting seat 51. The top end of the casting pipe 55 is locked inside the circular groove of the support frame 53. Several transmission rods are provided on the top of the support frame 53, and transmission frames 52 are installed on the top of the transmission rods. Connecting rings are installed between the transmission frames 52. The movable insertion tube 54 is installed inside the connecting ring. The movable insertion tube 54 moves inside the casting pipe 55 following the transmission frame 52. During the casting process, the transmission frame 52 on the top of the support frame 53 can control the height according to the actual situation to compensate for the small deviations in the casting process of the feeding pipe 31. The top of the movable tube 54 is a conical funnel shape, and the bottom edge of the movable tube 54 is provided with several breaking teeth 541. The breaking teeth 541 abut against the inner wall of the casting tube 55. After casting is completed, the movable tube 54 can be moved by means of the transmission frame 52 to clean up the small amount of molten metal cooling and sludge inside the casting tube 55, reducing the impact on the casting quality. Moreover, it can be cleaned and maintained directly after a single cooling. Compared with traditional periodic maintenance, it can reduce costs, and the cleaning of a small amount of sludge also reduces the possibility of damage to the inside of the casting tube 55.
[0033] like Figure 11 and Figure 12As shown, a set of docking guide tubes 56 are inserted into the edge of the support frame 53. The docking guide tubes 56 abut against the outside of the casting pipe 55. A transmission gear is rotatably installed in the rectangular groove opened on the edge of the support frame 53. The transmission frame 52 is provided with hinge frames at both ends. The bottom of the hinge frame passes through the support frame 53 and is connected to a snap plate. The bottom of the snap plate is connected to a driven frame 59. The top of the driven frame 59 is provided with a toothed plate 591. The toothed plate 591 meshes with the transmission gear. As the driven frame 59 at the top moves, the toothed plate 591 can drive the transmission gear to rotate, which can drive the bottom transmission tube 58 to rotate. A conduction tube 58 is movably inserted inside the docking conduit 56. A rotating ring 57 is rotatably installed inside the casting tube 55. A set of through slots is opened on the rotating ring 57, and the through slots correspond to the conduction tube 58. A fixing slot is opened at the top of the docking conduit 56. A toothed groove is opened at the top of the conduction tube 58, which corresponds to the position of the fixing slot, and the transmission gear meshes with the toothed groove. A semi-circular groove is opened at the front end of the conduction tube 58, and a fixed screen plate 581 is installed inside the semi-circular groove. Several metal rods are set on the fixed screen plate 581, and the height of the metal rods is lower than the top of the conduction tube 58. On the other hand, the transmission pipe 58 is connected to an external pneumatic device. When the transmission gear at the top rotates, it can control the movement of the transmission pipe 58 at the bottom, allowing the transmission pipe 58 with the fixed screen plate 581 to enter the casting pipe 55 through the through groove of the rotating ring 57. It can also use negative pressure to adsorb and recover the scraped debris. Furthermore, the several metal rods set on the top of the fixed screen plate 581 can collect large particles or irregularly shaped debris, and as the transmission pipe 58 reciprocates inside the docking guide pipe 56, it is squeezed and recovered, reducing the possibility of clogging during recovery.
[0034] During operation, the mold body 4 is first aligned with the calibration rod 24 on the lifting seat 23 via the teardrop-shaped positioning groove 411 on the rectangular frame 41. The calibration rod 24 moves into the positioning groove 411 to complete the position calibration, and is then fixed by the clamping plate 25. Subsequently, the mold body 4 is moved to one side of the casting table 1 via the transfer table 21. The lifting seat 23 can adjust the height of the mold body 4. The transmission table 13 at the bottom of the casting table 1 drives the casting table 1 to move, aligning the feeding pipe 31 of the feeding barrel 3 with the movable insertion pipe 54 of the casting port mechanism 5. At the same time, the drive arm 14 drives the feeding barrel 3 to rotate, and the limiting shaft abuts against the snap-fit plate for auxiliary support. The movable insertion pipe 54 is inserted into the casting pipe 55 under the control of the transmission frame 52. The feeding barrel 3 delivers molten metal through... The material is injected into the mold body 4 through the feed pipe 31. The temperature measurement component built into the feed pipe 31 provides real-time feedback on the temperature changes during the flow. After casting is completed, the transmission frame 52 drives the movable insertion tube 54 to move up and down. The crushing teeth 541 at its bottom clean the molten metal cooling material accumulated on the inner wall of the casting pipe 55. At the same time, the transmission frame 52 meshes with the transmission gear through the hinge frame and toothed plate 591, driving the conduction tube 58 to move along the docking guide tube 56. The conduction tube 58 with the fixed screen plate 581 enters the casting pipe 55 through the through groove on the rotating ring 57. With the help of the external air pressure equipment, the scraped debris is adsorbed and recycled. After the temperature sensing module inside the mold body 4 monitors the temperature drop to the demolding temperature, the push rod motor 42 pushes the demolding plate to eject the casting part, completing the demolding.
[0035] In the description of this invention, it should be noted that the terms "upper," "lower," "front," "rear," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of this invention is usually placed when in use. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.
[0036] The present invention has been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only for the purpose of helping to understand the present invention and its core ideas. It should be noted that for those skilled in the art, several improvements and modifications can be made to the present invention without departing from the principles of the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
Claims
1. An intelligent temperature-controlled casting mold, characterized in that, Includes casting table and conveyor frame; A transmission platform is provided at the bottom of the casting platform, the casting platform is movably mounted on the top of the transmission platform, the conveyor frame is provided on one side of the casting platform, a material supply bucket is provided inside the casting platform, the material supply bucket is confined inside the casting platform, a transmission platform is movably mounted inside the conveyor frame, and a mold body is provided inside the transmission platform. The top of the mold body is provided with a casting port mechanism, which includes a connecting seat and a casting pipe. A movable insert is inserted into the top of the casting pipe, and the position of the casting pipe corresponds to the casting hole at the top of the mold body.
2. The intelligent temperature-controlled casting mold according to claim 1, characterized in that, A set of transmission arms is movably arranged inside the casting table. A limit frame is movably arranged between the transmission arms. A drive arm is installed on the top of the limit frame. A corresponding snap-fit plate is provided on the top of the feeding hopper. A limit shaft is provided on the top of the drive arm, and the limit shaft abuts against one end of the snap-fit plate for auxiliary support.
3. The intelligent temperature-controlled casting mold according to claim 2, characterized in that, A welding frame is installed at one end of the transmission arm, and a limiting platform is provided at the bottom of the welding frame. The feeding barrel is assumed to be inside the limiting platform, and several positioning pressure plates are provided inside the limiting platform.
4. The intelligent temperature-controlled casting mold according to claim 1, characterized in that, The transmission platform has several rectangular slots, and each rectangular slot is connected to a positioning frame. A lifting seat is installed at the top of the positioning frame, and the mold body is set on the top of the lifting seat.
5. The intelligent temperature-controlled casting mold according to claim 4, characterized in that, The lifting seat is provided with several calibration rods, which are movably disposed inside the transmission grooves opened on the lifting seat. A rectangular frame is connected to the outside of the mold body, and several positioning grooves are opened on the edge of the rectangular frame. The positioning grooves are teardrop-shaped, and the calibration rods are used to press against the inside of the positioning grooves to calibrate the installation position of the mold body.
6. The intelligent temperature-controlled casting mold according to claim 1, characterized in that, A feeding pipe is provided on one side of the feeding hopper. A movable frame is movably mounted at the bottom of the feeding pipe. A fixed plate is provided at the top of the movable frame, and a feed crushing shaft is provided at the bottom of the fixed plate to assist in cleaning the feeding pipe. Several temperature measuring components are built into the feeding pipe.
7. The intelligent temperature-controlled casting mold according to claim 1, characterized in that, The bottom of the mold body is provided with a rectangular plate, and a push rod motor is installed at the bottom of the rectangular plate. The mold body is composed of a fixed module, an upper template and a lower ejector template. The output end of the push rod motor is installed at the bottom of the ejector template. Several support platforms are connected to the bottom of the mold body. Anti-slip pads are provided at the bottom of the support platforms. Temperature sensing modules are provided inside the upper template and the lower ejector template to provide feedback on temperature changes.
8. The intelligent temperature-controlled casting mold according to claim 1, characterized in that, A set of clamping plates is provided on the edge of the mold body, and the clamping plates abut against the edge of the rectangular frame.
9. The intelligent temperature-controlled casting mold according to claim 1, characterized in that, The casting port mechanism also includes a support frame, which is installed on the top of the connecting seat. The top end of the casting pipe is locked inside the circular groove of the support frame. Several transmission rods are provided on the top of the support frame, and transmission frames are installed on the top of the transmission rods. Connecting rings are installed between the transmission frames. The movable insertion tube is installed inside the connecting rings and moves inside the casting pipe following the transmission frames. The top of the movable insertion tube is in the shape of a conical funnel, and the bottom edge of the movable insertion tube is provided with several breaking teeth, which abut against the inner wall of the casting tube.
10. The intelligent temperature-controlled casting mold according to claim 9, characterized in that, A set of docking guide tubes are inserted into the edge of the support frame. The docking guide tubes abut against the outside of the casting pipe. A transmission gear is rotatably installed in the rectangular groove opened on the edge of the support frame. A hinge frame is provided at both ends of the transmission frame. A snap-fit plate is connected to the bottom of the hinge frame through the support frame. A driven frame is connected to the bottom of the snap-fit plate. A toothed plate is provided at the top of the driven frame. The toothed plate meshes with the transmission gear. A conductive tube is movably inserted inside the docking conduit. A rotating ring is rotatably installed inside the casting tube. A set of through grooves is opened on the rotating ring, and the through grooves correspond to the conductive tube. A fixed groove is opened at the top of the docking conduit. A toothed groove corresponding to the position of the fixed groove is provided at the top of the conductive tube, and the transmission gear meshes with the toothed groove. A semi-circular groove is opened at the front end of the conductive tube, and a fixed screen plate is installed inside the semi-circular groove. Several metal rods are set on the fixed screen plate, and the height of the metal rods is lower than the top surface of the conductive tube. An external air pressure device is connected to the outside of the conductive tube.