Bus duct processing intercepting device

By coordinating the design of limiting components, adjusting components, and collecting components, the adaptability of the busbar trunking processing device to parts of different sizes is solved, enabling fast and accurate positioning and cutting of busbar trunking parts, improving processing efficiency and reducing manual intervention.

CN122425246APending Publication Date: 2026-07-21JIANGSU HUALI ELECTRICAL EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
JIANGSU HUALI ELECTRICAL EQUIP CO LTD
Filing Date
2026-06-23
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

Existing busbar trunking processing equipment has difficulty simultaneously positioning busbar trunking parts of different sizes, has poor adaptability, requires frequent equipment adjustments, and has low processing efficiency.

Method used

The system employs a combination of limiting and adjusting components. A servo motor drives an active gear to move a toothed plate, which, together with the limiting plate and pressure sensor, enables rapid and stable limiting. The drive motor drives the cutting blade for precise cutting. The collection component design enables automatic collection of parts.

Benefits of technology

It enables rapid and precise positioning and cutting of busbar parts of different sizes, improves processing efficiency, reduces manual intervention, lowers operational difficulty and labor intensity, and realizes the integration of processing and collection.

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Abstract

The application discloses a kind of intercepting devices for bus duct processing, it is related to bus duct processing technical field, including top frame and platform, the inside of top frame is provided with for auxiliary positioning limiting component, and limiting component includes servo motor, driving gear, tooth plate and connecting frame, the output end of servo motor is installed with driving gear, and the outer surface of driving gear is engaged with tooth plate, one side of tooth plate is fixed with connecting frame by bolt, and the top of connecting frame is installed with collection plate.The intercepting device for bus duct processing is cooperated by limiting component and adjusting assembly, adjusting assembly can be with the strip-shaped screw groove of horizontal plate and installation fixed plate, the interval of two sets of limiting plates is flexibly adjusted, and the bus duct parts of different sizes are adapted, the servo motor of limiting component drives driving gear, tooth plate linkage, cooperates with the pressure sensor inside limiting plate, can realize the quick, stable location of part, avoid part deviation when intercepting.
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Description

Technical Field

[0001] This invention relates to the field of busbar trunking processing technology, specifically to a cutting device for busbar trunking processing. Background Technology

[0002] With the accelerated construction of new power systems, the demand for busbar trunking, as a core component of electrical equipment, is experiencing explosive growth. Its processing precision and efficiency directly determine the performance and safety of electrical equipment.

[0003] For example, utility model application number 202021521971.8 discloses a cutting device for busbar trunking processing, including a base, an operating table fixedly connected to the top of the base, a cutting opening in the middle of the top of the operating table, and a damping groove and a scale. A fixed platform is provided on one side of the cutting opening, and a first fixed block and a second fixed block are provided on one side of the fixed platform. Through the fixed platform, the first fixed block and the second fixed block, the busbar trunking parts to be cut are effectively fixed, improving cutting stability, further improving cutting accuracy, and improving product process. The bottom of the base is fixedly installed with a cutting wheel telescopic rod to control the cutting wheel, and the top of the damping groove is slidably connected to a slider. Through the scale and slider structure, the slider can be moved according to the length requirements to achieve a more accurate cutting effect for the busbar trunking parts. Maintaining the position of the slider or adjusting it can effectively perform equal length cutting or fixed difference cutting, making the busbar trunking processing cutting work simpler and improving work efficiency. However, when limiting the position of busbar trunking parts, it is generally only possible to limit a single part, making it difficult to limit busbar trunking parts of different sizes at the same time. This results in poor adaptability, frequent equipment adjustments, and low processing efficiency.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and proposed a cutting device for busbar trunking processing. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides a cutting device for busbar trunking processing, which solves the problems mentioned in the background section.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a cutting device for busbar trunking processing, comprising a top frame and a platform. The top frame contains a limiting component for auxiliary positioning, which includes a servo motor, a drive gear, a gear plate, and a connecting frame. The output end of the servo motor is fitted with a drive gear, and the outer surface of the drive gear is meshed with a gear plate. A connecting frame is bolted to one side of the gear plate, and a collecting plate is mounted on the top of the connecting frame. A connecting plate is located at the bottom of the connecting frame, and a connecting plate is mounted on the bottom of the connecting plate. An adjustment assembly for adaptation and positioning is provided. The adjustment assembly includes a horizontal plate, a strip-shaped threaded groove, a limiting plate, and a mounting plate. The horizontal plate has a strip-shaped threaded groove inside. A limiting plate is provided on the outer surface of the bottom of the horizontal plate, and a mounting plate is integrally installed on one side of the limiting plate. The platform is located at the bottom of the limiting plate. A cutting assembly for auxiliary cutting is provided on the front side of the platform. The cutting assembly includes a slide, a drive motor, and a cutting blade. A drive motor is installed on one side of the slide, and a cutting blade is provided at the output end of the drive motor via a drive shaft.

[0007] Furthermore, the cutting component also includes a guide rod and a scraper, with the guide rod slidably mounted inside the top of the slide and the scraper provided at the bottom of the slide.

[0008] Furthermore, the bottom of the scraper is provided with a collection component for collection, and the collection component includes a collection frame, a drain, and a storage frame. The collection frame has drains on both sides inside, and a storage frame is installed below the collection frame.

[0009] Furthermore, a baffle is fixedly installed on the front side of the top frame by bolts, and side plates are provided on both sides of the bottom of the top frame.

[0010] Furthermore, a support plate one is provided at the bottom of the side plate, and a support plate two is installed on one side of the bottom of the support plate one.

[0011] Furthermore, a second drive motor is installed on one side of the second support plate, and a lead screw is provided at the output end of the second drive motor.

[0012] Furthermore, a slide block is threaded onto the outer surface of the lead screw, and two sets of support plates are symmetrically arranged about the vertical center line of the top frame.

[0013] Furthermore, the toothed plates are provided in two sets, and the two sets of toothed plates are distributed in a one-to-one correspondence with the limiting plates.

[0014] Furthermore, the width of the limiting plate is the same as the width of the platform, and the two sides of the platform are integrated with the side plate.

[0015] Furthermore, the scraper is slidably disposed on the inner surface of the collection frame, and the collection frame is fixed to the support plate II by bolts.

[0016] This invention provides a cutting device for busbar trunking processing, which has the following advantages: 1. The busbar trunking cutting device uses a limiting component and an adjusting component working together. The adjusting component can flexibly adjust the distance between the two sets of limiting plates with the help of the strip groove of the horizontal plate and the mounting plate to adapt to busbar trunking parts of different sizes. The servo motor of the limiting component drives the drive gear and the gear plate to work together. With the help of the pressure sensor inside the limiting plate, the parts can be quickly and stably limited, avoiding the parts from shifting during cutting.

[0017] 2. The cutting device for busbar trunking processing includes a second drive motor that drives a lead screw to rotate, which, in conjunction with a guide rod, guides the slide to move smoothly. The first drive motor drives the cutting blade to rotate at high speed, achieving automatic and precise cutting of parts. The device can simultaneously hold two sets of busbar trunking parts of different sizes, eliminating the need for frequent changes in positioning parameters, significantly improving processing efficiency, reducing manual intervention, and lowering operational difficulty and labor intensity.

[0018] 3. The busbar trunking cutting device allows the cut busbar trunking parts to fall into the collection frame due to gravity. Through the design of the collection component and the scraper driven by the slide, the cut parts can be automatically collected during the subsequent cutting process, avoiding the parts from scattering and facilitating subsequent centralized processing, while reducing the amount of manual cleaning work.

[0019] 4. This busbar trunking processing cutting device, through the linkage of the limiting component and the adjusting component, uses a servo motor to drive the active gear to mesh with the toothed plate, causing the adjusting component to move along the slide. Combined with the pressure sensor built into the limiting plate, it achieves rapid and accurate positioning of busbar trunking parts, avoiding manual positioning errors. Simultaneously, the position of the limiting plate can be adjusted via the strip-shaped threaded groove to accommodate parts of different sizes. It can also process two sets of workpieces of different specifications simultaneously, improving processing efficiency. The cutting component is linked with the drive mechanism; the lead screw and guide rod drive the slide to move smoothly, and the cutting blade operates synchronously, ensuring a smooth cutting cut. Furthermore, the cutting component is linked with the collecting component; the movement of the slide causes the scraper to follow, pushing the cut parts to the collection frame, achieving integrated processing and collection, reducing manual intervention and labor intensity. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of a cutting device for processing busbar trunking according to the present invention; Figure 2 This is a schematic diagram of another perspective of the cutting device for processing busbar trunking according to the present invention; Figure 3 This is a schematic diagram of the cutting component structure of a cutting device for processing busbar trunking according to the present invention; Figure 4This is a schematic diagram of the side plate connection distribution structure of a cutting device for processing busbar trunking according to the present invention; Figure 5 This is a schematic diagram of the limiting component structure of a cutting device for processing busbar trunking according to the present invention; Figure 6 This is a schematic diagram of the internal structure of the top frame of the cutting device for processing busbar trunking according to the present invention; Figure 7 This invention relates to a cutting device for processing busbar trunking. Figure 6 Enlarged structural diagram at point A in the middle.

[0021] In the diagram: 1. Top frame; 2. Baffle; 3. Side plate; 4. Support plate one; 5. Support plate two; 6. Collection assembly; 601. Collection frame; 602. Exit; 603. Storage frame; 7. Platform; 8. Cutting assembly; 801. Slide; 802. Drive motor one; 803. Guide rod; 804. Cutting blade; 805. Scraper; 9. Drive motor two; 10. Lead screw; 11. Limiting assembly; 1101. Servo motor; 1102. Drive gear; 1103. Tooth plate; 1104. Connecting frame; 12. Connecting plate; 13. Collection plate; 14. Slide rail; 15. Adjusting assembly; 1501. Horizontal plate; 1502. Strip threaded groove; 1503. Limiting plate; 1504. Mounting plate. Detailed Implementation

[0022] The embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of the invention.

[0023] like Figures 1-7As shown, the present invention provides a technical solution: a cutting device for busbar trunking processing, comprising a top frame 1, a baffle 2, a side plate 3, a first support plate 4, a second support plate 5, a collecting assembly 6, a collection frame 601, a drain 602, a storage frame 603, a platform 7, a cutting assembly 8, a slide block 801, a first drive motor 802, a guide rod 803, a cutting blade 804, a scraper 805, a second drive motor 9, a lead screw 10, a limiting assembly 11, a servo motor 1101, a drive gear 1102, a toothed plate 1103, a connecting frame 1104, a connecting plate 12, a collection plate 13, a slide rail 14, an adjusting assembly 15, a horizontal plate 1501, a strip-shaped threaded groove 1502, a limiting plate 1503, and a mounting plate 1504. The top frame 1 is internally provided with a device for auxiliary positioning. The limiting component 11 includes a servo motor 1101, a drive gear 1102, a gear plate 1103, and a connecting frame 1104. The output end of the servo motor 1101 is equipped with the drive gear 1102, and the outer surface of the drive gear 1102 is meshed with the gear plate 1103. Two sets of gear plates 1103 are provided, and the two sets of gear plates 1103 are distributed in a one-to-one correspondence with the limiting plate 1503. A baffle 2 is fixedly installed on the front side of the top frame 1 by bolts, and side plates 3 are provided on both sides of the bottom of the top frame 1. A support plate 4 is provided at the bottom of the side plate 3, and a support plate 5 is installed on one side of the bottom of the support plate 4. A drive motor 9 is installed on one side of the support plate 5, and a lead screw 10 is provided at the output end of the drive motor 9. A sliding block 801 is threaded onto the surface. Two sets of support plates 5 are symmetrically arranged about the vertical center line of the top frame 1. A connecting frame 1104 is bolted to one side of the toothed plate 1103. A collection plate 13 is mounted on the top of the connecting frame 1104, and a connecting plate 12 is mounted on the bottom of the connecting frame 1104. An adjustment assembly 15 for adaptation and positioning is mounted on the bottom of the connecting plate 12. The adjustment assembly 15 includes a horizontal plate 1501, a strip-shaped threaded groove 1502, a limiting plate 1503, and a mounting plate 1504. The horizontal plate 1501 has a strip-shaped threaded groove 1502 inside. A limiting plate 1503 is provided on the outer surface of the bottom of the horizontal plate 1501, and a mounting plate 1504 is integrally mounted on one side of the limiting plate 1503. The width of the platform is the same as that of the platform 7, and the two sides of the platform 7 are integrated with the side plate 3. The platform 7 is set at the bottom of the limiting plate 1503. The front side of the platform 7 is provided with a cutting component 8 for auxiliary cutting. The cutting component 8 includes a slide 801, a drive motor 802, and a cutting blade 804. The drive motor 802 is installed on one side of the slide 801, and the cutting blade 804 is set at the output end of the drive motor 802 through the drive shaft. The cutting component 8 also includes a guide rod 803 and a scraper 805. The guide rod 803 is slidably installed inside the top of the slide 801, and the scraper 805 is provided at the bottom of the slide 801. The scraper 805 is slidably set on the inner surface of the collection frame 601, and the collection frame 601 is fixed to the support plate 5 by bolts.When cutting busbar trunking parts, drive motor 29 drives lead screw 10 to rotate. The rotation of lead screw 10, in conjunction with guide rod 803, moves slide block 801 horizontally. Then, drive motor 19 drives cutting blade 804 to rotate, cutting the busbar trunking parts after they are positioned. Lead screw 10 needs periodic cleaning. The busbar trunking parts to be cut are placed on the outer surface of platform 7, with the placement position predetermined according to the scale on platform 7. Then, servo motor 1101 drives drive gear 1102 to rotate. The rotation of drive gear 1102 drives two sets of gear plates 1103, causing collection plate 13 and connecting frame 1104 to slide horizontally about slide rail 14. This causes the entire adjustment assembly 15 to move accordingly, positioning the busbar trunking parts between the two sets of limiting plates 1503. Limit plates 1503 are equipped with pressure sensors. When the pressure reaches a preset value, the controller activates servo motor 1101. The system stops operation to achieve rapid positioning of the busbar trunking components. Furthermore, based on the required dimensions of the busbar trunking components, the design of the strip-shaped threaded groove 1502, mounting plate 1504, and bolts allows for pre-adjustment of the lateral position of the limiting plate 1503 relative to the horizontal plate 1501. This avoids limiting the movement distance of the toothed plate 1103 and allows for pre-adjustment based on the positioning requirements of busbar trunking components of different sizes. At this time, the busbar trunking components are placed on both sides of the platform 7, allowing for the simultaneous placement of two sets of busbar trunking components of different sizes. One side of the busbar trunking component is aligned with the side plate 3. Simultaneously, the servo motor 1101 drives the drive gear 1102 to rotate. The rotation of the drive gear 1102 drives the upper and lower sets of toothed plates 1103, causing the assembly plate 13 and connecting frame 1104 to slide horizontally about the slide rail 14. This causes the entire adjustment assembly 15 to move accordingly, allowing the limiting plates 1503 to move away from each other. The distance between the limiting plate 1503 and the side plate 3 is used to limit the positioning of the busbar trunking components.

[0024] like Figure 1 As shown, the bottom of the scraper 805 is provided with a collection component 6 for collection, and the collection component 6 includes a collection frame 601, a drain 602 and a storage frame 603. The drains 602 are opened on both sides of the inside of the collection frame 601, and the storage frame 603 is installed below the collection frame 601. After being cut, the busbar parts will fall into the inside of the collection frame 601 due to gravity. During the subsequent cutting of the busbar parts, the movement of the slide 801 will drive the scraper 805 to move, so that the busbar parts inside the collection frame 601 can be pushed into the inside of the storage frame 603 through the drains 602, making it convenient for the user to collect the cut parts in one go.

[0025] In summary, as Figures 1-7As shown, the busbar trunking cutting device uses platform 7 as a carrier for placing busbar trunking parts. Its surface is marked with graduations, allowing operators to pre-determine the placement position of the parts according to cutting requirements. The device can simultaneously place two sets of busbar trunking parts of different sizes, or center and limit the placement of one set of parts relative to platform 7. During placement, one side of the part is aligned with side plate 3 to ensure initial placement regularity. The positioning function is achieved collaboratively by the limiting component 11 and the adjusting component 15. The adjusting component 15 can be pre-adjusted according to the size of the busbar trunking parts. Through the cooperation of the strip-shaped threaded groove 1502 on the horizontal plate 1501, the mounting plate 1504, and bolts, the limiting plate 1503 can be moved laterally along the horizontal plate 1501, flexibly adjusting the two sets of limiting plates 1503. The spacing between the 503 plates avoids the problem of limited movement distance of the toothed plate 1103 and can adapt to the positioning requirements of parts of different sizes. After the limiting component 11 is activated, the output end of the servo motor 1101 drives the drive gear 1102 to rotate. The drive gear 1102 meshes with the two sets of toothed plates 1103, thereby driving the toothed plates 1103 to move the connecting frame 1104, connecting plate 12 and adjusting component 15 horizontally along the slide 14, so that the two sets of limiting plates 1503 move closer to the busbar trunking parts. The limiting plate 1503 is equipped with a pressure sensor. When the pressure generated by the contact between the limiting plate 1503 and the parts reaches the preset value, the controller will control the servo motor 1101 to stop operating, thereby achieving fast, accurate and stable limiting of the busbar trunking parts and preventing cuts. During the cutting process, the part shifts. After positioning, the cutting assembly 8 is activated to cut the busbar trunking part. The slide 801 of the cutting assembly 8 is threadedly connected to the lead screw 10, and the top of the slide 801 slides in cooperation with the guide rod 803 to ensure the smooth movement of the slide 801. The second drive motor 9 is activated, and its output end drives the lead screw 10 to rotate. During the rotation of the lead screw 10, with the guidance of the guide rod 803, the slide 801 moves horizontally. At the same time, the first drive motor 802 is activated, and its output end drives the cutting blade 804 to rotate at high speed through the drive shaft. The movement of the slide 801 drives the cutting blade 804 to move synchronously, accurately cutting the busbar trunking part that has been positioned. During the cutting process, the lead screw 10 needs to be cleaned regularly to avoid the accumulation of debris. The sliding block 801 has high moving accuracy and cutting effect. After cutting, the parts are automatically collected and organized by the collecting component 6. The cut busbar parts will fall into the collection frame 601 under the action of gravity. The collection frame 601 has openings 602 on both sides, and a storage frame 603 is installed below it to store the cut parts. In the subsequent continuous cutting operation, the horizontal movement of the sliding block 801 will drive the scraper 805 at its bottom to move synchronously. The scraper 805 is slidably set on the inner surface of the collection frame 601, which can push the cut parts accumulated in the collection frame 601 to the opening 602. The parts fall into the storage frame 603 below through the opening 602, realizing the automatic collection of parts, which is convenient for operators to process in a centralized manner and improves processing efficiency.

[0026] The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical application of the invention, and to enable those skilled in the art to understand the invention and to design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A cutting device for busbar trunking processing, comprising a top frame (1) and a platform (7), characterized in that: The top frame (1) is internally provided with a limiting component (11) for auxiliary positioning. The limiting component (11) includes a servo motor (1101), a drive gear (1102), a toothed plate (1103), and a connecting frame (1104). The output end of the servo motor (1101) is equipped with the drive gear (1102), and the outer surface of the drive gear (1102) is meshed with the toothed plate (1103). The connecting frame (1104) is fixedly installed on one side of the toothed plate (1103) by bolts. A collection plate (13) is installed on the top of the connecting frame (1104), and a connecting plate (12) is provided at the bottom of the connecting frame (1104). An adjustment component (15) for adaptation positioning is installed at the bottom of the connecting plate (12). The adjustment component (15) includes a horizontal plate (15). 01) A strip-shaped threaded groove (1502), a limiting plate (1503), and a mounting plate (1504) are provided. The inside of the horizontal plate (1501) is provided with a strip-shaped threaded groove (1502). The bottom outer surface of the horizontal plate (1501) is provided with a limiting plate (1503), and a mounting plate (1504) is integrally installed on one side of the limiting plate (1503). The platform (7) is located at the bottom of the limiting plate (1503). A cutting component (8) for auxiliary cutting is provided on the front side of the platform (7). The cutting component (8) includes a slide (801), a drive motor (802), and a cutting blade (804). The drive motor (802) is installed on one side of the slide (801), and the cutting blade (804) is provided at the output end of the drive motor (802) through the drive shaft.

2. The cutting device for busbar trunking processing according to claim 1, characterized in that: The cutting component (8) further includes a guide rod (803) and a scraper (805), and the guide rod (803) is slidably installed inside the top of the slide (801), and the scraper (805) is provided at the bottom of the slide (801).

3. The cutting device for busbar trunking processing according to claim 2, characterized in that: The scraper (805) has a collection component (6) for collection at its bottom. The collection component (6) includes a collection frame (601), a drain (602) and a storage frame (603). The collection frame (601) has drains (602) on both sides inside. The collection frame (601) has a storage frame (603) installed below it.

4. The cutting device for busbar trunking processing according to claim 1, characterized in that: The front side of the top frame (1) is fixed with a baffle (2) by bolts, and the bottom sides of the top frame (1) are provided with side plates (3).

5. The cutting device for busbar trunking processing according to claim 4, characterized in that: The bottom of the side plate (3) is provided with a support plate one (4), and a support plate two (5) is installed on one side of the bottom of the support plate one (4).

6. The cutting device for busbar trunking processing according to claim 5, characterized in that: A drive motor (9) is installed on one side of the support plate (5), and a lead screw (10) is provided at the output end of the drive motor (9).

7. The cutting device for busbar trunking processing according to claim 6, characterized in that: The outer surface of the lead screw (10) is threaded with a slide block (801), and the second support plate (5) is symmetrically arranged with two sets about the vertical center line of the top frame (1).

8. The cutting device for busbar trunking processing according to claim 1, characterized in that: The toothed plate (1103) is provided in two sets, and the two sets of toothed plates (1103) are distributed in a one-to-one correspondence with the limiting plate (1503).

9. The cutting device for busbar trunking processing according to claim 1, characterized in that: The width of the limiting plate (1503) is the same as the width of the platform (7), and the two sides of the platform (7) are integrated with the side plate (3).

10. A cutting device for busbar trunking processing according to claim 3, characterized in that: The scraper (805) is slidably disposed on the inner surface of the collection frame (601), and the collection frame (601) is fixed to the support plate (5) by bolts.