Automobile shock absorber welding device and welding method
By designing the support and transmission components of the automotive shock absorber welding device, the automatic alignment and welding of metal tubes were achieved, solving the problems of alignment difficulties and safety hazards in existing devices, and improving welding efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- XIAN ZHONGCHENG AUTO PARTS MFG CO LTD
- Filing Date
- 2026-05-27
- Publication Date
- 2026-07-21
AI Technical Summary
Existing automotive shock absorber welding devices make it difficult to easily align two metal tubes, resulting in poor welding quality, high labor intensity, and potential welding safety hazards.
A welding device for automotive shock absorbers has been designed, comprising a support assembly, a propulsion assembly, a rotation assembly, a turning assembly, an upper limit assembly, a lower limit assembly, and a positioning assembly. The device achieves automatic alignment and welding of metal tubes through a hydraulic telescopic rod, a motor drive, and gear transmission.
It enables automatic alignment and welding of two metal tubes, reducing manual operation and improving welding quality and safety.
Smart Images

Figure CN122425339A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a welding apparatus, and more particularly to a welding apparatus and method for automotive shock absorbers, belonging to the field of shock absorber welding technology. Background Technology
[0002] Automotive shock absorbers, also known as suspension dampers or shock absorbers, are an important component of the automotive suspension system. Their main function is to absorb and mitigate the impact and vibration caused by uneven road surfaces, thereby improving the vehicle's driving stability and ride comfort. Shock absorbers reduce the bouncing and swaying of the vehicle during driving by controlling the movement of the suspension system's springs. The connection points of shock absorbers need to be welded during the manufacturing process.
[0003] Existing automotive shock absorber welding equipment cannot easily align two metal tubes during actual use, which can easily lead to misalignment of the two metal tubes during welding, resulting in poor welding quality. Furthermore, during welding, workers need to manually rotate the metal tubes, which increases the workload for workers and makes them more susceptible to welding injuries from the laser welder. Summary of the Invention
[0004] The main objective of this invention is to solve the problem that it is not easy to align two metal tubes and that workers need to manually rotate the metal tubes, and to provide a welding device and welding method for automobile shock absorbers.
[0005] The objective of this invention can be achieved by adopting the following technical solution: A welding apparatus and welding method for automotive shock absorbers, comprising: Support components are used to support the rotating and propulsion components; The propulsion component is used to move the welding component, bringing it closer to the metal tube for welding. A rotating component is used to drive the limiting component to rotate, thereby driving the metal tube to rotate for welding. The rotating component is used to adjust the position of the limiting component, so that the limiting component moves in front of the welding component for welding. It is also used to release the limiting component from the positioning component and then cooperate with the rotating component to rotate and weld the metal tube. Furthermore, it is used to cooperate with the extrusion component to release the limiting component from the metal tube, and then to pick up the material. The upper limit component is used to limit one of the metal tubes, and works with the lower limit component to align the two metal tubes. A positioning component is used to position the limiting component. The extrusion assembly is used to release the limit to allow workers to pick up the material; The lower limit component is used to limit the other metal tube, and works with the upper limit component to align the two metal tubes.
[0006] Preferably, the support assembly includes a base plate, base feet, limiting rods, a support frame, and a base rod; The bottom of the base plate is equipped with a foot, a limit rod is installed on the foot, a bottom rod is installed on the base plate, and a support frame is installed at one end of the bottom rod.
[0007] Preferably, the propulsion assembly includes a hydraulic telescopic rod, a first connecting frame, a first base column, a movable plate, a base frame, a connecting plate, side rods, a support plate, and a laser welder; A movable plate is slidably mounted on the limiting rod. A first base column is mounted on the base plate. A first connecting frame is mounted on one end of the first base column. A hydraulic telescopic rod is mounted on the first connecting frame. The output end of the hydraulic telescopic rod is connected to the movable plate. A base frame is mounted on the top of the movable plate. A connecting plate is mounted on the base frame. A side rod is mounted on the connecting plate. A support plate is mounted on one end of the side rod. A laser welder is mounted on the support plate.
[0008] Preferably, the rotating assembly includes a first motor, an outer frame, a support column, a main pulley, a first rotating rod, a belt, an auxiliary pulley, a main gear, and a second rotating rod; A support column is mounted on the connecting plate. An outer frame is mounted on one end of the support column. A first motor is mounted on the outer frame. A first rotating rod is mounted on the output end of the first motor. A main pulley is mounted on the first rotating rod. A second rotating rod is rotatably mounted on the support plate. An auxiliary pulley is mounted on the second rotating rod. The auxiliary pulley is connected to the main pulley via a belt. A main gear is mounted on the second rotating rod.
[0009] Preferably, the rotating assembly includes a connecting ring, a connecting column, a second connecting frame, a second motor, a rotating plate, and a rotating block; A connecting ring is installed on the base rod, a connecting column is installed on the connecting ring, a second connecting frame is installed at one end of the connecting column, a second motor is installed on the second connecting frame, a rotating plate is installed at the output end of the second motor, a rotating block is installed on the rotating plate, and a rotating groove is opened on the support frame to cooperate with the rotating block.
[0010] Preferably, the upper limit assembly includes a limit cover, a guide frame, a first support rod, a guide rod, and a first spring; A guide rod is mounted on the rotating plate, and a guide frame is slidably mounted on the guide rod. The guide frame is connected to the guide rod by a first spring, and a first support rod is mounted on the guide frame. A limit cover is installed at one end of the first support rod.
[0011] Preferably, the lower limit assembly includes a limit seat, a limit disc, an auxiliary gear, and a third rotating rod; A third rotating rod is rotatably mounted on the rotating plate. A limiting seat is installed at one end of the third rotating rod, a limiting disk is installed at the other end of the third rotating rod, and an auxiliary gear is installed on the third rotating rod.
[0012] Preferably, the positioning assembly includes a first main extrusion ball, a positioning post, a second support rod, a moving disk, a sliding plate, a sliding rod, a second spring, and a first auxiliary extrusion ball; A sliding rod is installed on the rotating plate, a sliding plate is slidably mounted on the sliding rod, a movable disk is mounted on the sliding plate, a second support rod is installed at the bottom of the movable disk, a first main extrusion ball is installed at one end of the second support rod, a positioning post is installed on the movable disk, and slots that cooperate with the positioning post are opened on both the rotating plate and the limiting disk. The sliding plate is connected to the sliding rod through a second spring, and a first auxiliary extrusion ball that cooperates with the first main extrusion ball is installed on the support frame.
[0013] Preferably, the extrusion assembly includes a second main extrusion ball, a second auxiliary extrusion ball, a third support rod, and a second bottom column; A second bottom column is installed on the support frame, and a second main extrusion ball is installed at one end of the second bottom column. A third support rod is installed on the limiting cover, and a second auxiliary extrusion ball is installed at one end of the third support rod.
[0014] A welding method for an automotive shock absorber welding device includes the following steps: Step 1: Place one of the metal tubes on the limiting seat and the other in the limiting cover, aligning the two metal tubes. Start the second motor to drive the rotating plate to rotate. When the first main extrusion ball contacts the first auxiliary extrusion ball, the rotating plate continues to rotate. The first auxiliary extrusion ball extrudes the first main extrusion ball, which shortens the second spring and drives the slide plate to slide on the slide bar. When the slide plate slides, it drives the moving plate to move. When the moving plate moves, it drives the positioning pin to move, causing the positioning pin to slide out of the rotating plate and the limiting plate. Step Two: At this point, the hydraulic telescopic rod starts, causing the moving plate to slide on the limit rod, which in turn moves the connecting plate and the support plate. When the support plate moves, it moves the laser welder closer to the connection point of the metal tube, and also moves the main gear to mesh with the auxiliary gear. The laser welder starts to weld the connection point of the metal tube. The first motor starts, causing the first rotating rod to rotate. When the first rotating rod rotates, it drives the main pulley to rotate. When the main pulley rotates, it drives the auxiliary pulley to rotate via the belt. When the auxiliary pulley rotates, it drives the second rotating rod to rotate. When the second rotating rod rotates, it drives the main gear to rotate. When the main gear rotates, it drives the auxiliary gear to rotate. When the auxiliary gear rotates, it drives the third rotating rod to rotate. When the third rotating rod rotates, it drives the limit seat to rotate, which in turn drives the two metal tubes to rotate, cooperating with the laser welder to perform welding at multiple points. Step 3: After welding is completed, the second motor starts and drives the rotating plate to rotate, which in turn drives the first main extrusion ball to move away from the first auxiliary extrusion ball. At this time, the second spring returns to its original position, driving the positioning column to move and insert into the limiting plate and the rotating plate to limit the limiting seat. When the second auxiliary extrusion ball contacts the second main extrusion ball, the rotating plate continues to rotate, and the second main extrusion ball extrudes the second auxiliary extrusion ball. At this time, the first spring shortens, the guide frame slides on the guide rod, and thus the limiting cover moves away from the metal tube. The workers then remove the metal tube after welding.
[0015] Beneficial technical effects of the present invention: 1. According to the automotive shock absorber welding device and welding method of the present invention, by setting a limiting seat and a limiting cover, it is easy to align the limiting seat and the limiting cover. When the second motor is started, it can drive the rotating plate to rotate. When the second auxiliary extrusion ball contacts the second main extrusion ball, the rotating plate continues to rotate. The second main extrusion ball can extrude the second auxiliary extrusion ball. At this time, the first spring is shortened, and the guide frame slides on the guide rod, thereby allowing the limiting cover to move away from the metal tube. This makes it easier for workers to remove the metal tube after welding, and the material removal is more convenient.
[0016] 2. By setting the main gear and auxiliary gear to cooperate, the second motor can drive the rotating plate to rotate. When the first main extrusion ball contacts the first auxiliary extrusion ball, the rotating plate continues to rotate. The first auxiliary extrusion ball can squeeze the first main extrusion ball. At this time, the second spring is shortened, which can drive the slide plate to slide on the slide rod. When the slide plate slides, it can drive the moving plate to move. When the moving plate moves, it can drive the positioning pin to move, sliding the positioning pin out of the rotating plate and the limiting plate. At this time, the hydraulic telescopic rod is activated, which can drive the moving plate to slide on the limiting rod, which can then drive the connecting plate and the support plate to move. When the support plate moves, it can drive the laser welder to move closer to the connection of the metal tube, and drive the main gear to move and cooperate with the auxiliary gear. The machine uses a gear meshing connection. When the laser welder is activated, it welds the joints of the metal pipes. The first motor starts, which drives the first rotating rod to rotate. The rotation of the first rotating rod drives the main pulley to rotate. The rotation of the main pulley drives the auxiliary pulley to rotate via a belt. The rotation of the auxiliary pulley drives the second rotating rod to rotate. The rotation of the second rotating rod drives the main gear to rotate. The rotation of the main gear drives the auxiliary gear to rotate. The rotation of the auxiliary gear drives the third rotating rod to rotate. The rotation of the third rotating rod drives the limit seat to rotate, which in turn drives the two metal pipes to rotate. This allows for multiple welding operations with the laser welder, eliminating the need for manual rotation of the metal pipes by the operator. This makes welding more convenient and safer. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the second auxiliary extrusion ball structure of the present invention; Figure 3 This is a schematic diagram of the first main extrusion ball structure of the present invention; Figure 4 This is a schematic diagram of the main gear structure of the present invention; Figure 5 This is a schematic diagram of the belt structure of the present invention; Figure 6 This is a schematic diagram of the limiting ring structure of the present invention; Figure 7 This is a schematic diagram of the guide frame structure of the present invention; Figure 8 This is a schematic diagram of the positioning column structure of the present invention; Figure 9 This is a schematic diagram of the auxiliary gear structure of the present invention; Figure 10 This is a schematic diagram of the connecting frame structure of the present invention; Figure 11 This is a schematic diagram of the block structure of the present invention.
[0018] In the diagram: 1. Base plate; 11. Foot; 12. Limiting rod; 13. Support frame; 14. Base rod; 2. Hydraulic telescopic rod; 21. First connecting frame; 22. First base column; 23. Moving plate; 24. Base frame; 25. Connecting plate; 26. Side rod; 27. Support plate; 28. Laser welder; 3. First motor; 31. Outer frame; 32. Support column; 33. Main pulley; 34. First rotating rod; 35. Belt; 36. Auxiliary pulley; 37. Main gear; 38. Second rotating rod; 4. Connecting ring; 41. Connecting column; 42. Second connecting rod. 43. Connecting frame; 44. Second motor; 45. Rotating plate; 46. Rotating block; 57. Limiting cover; 58. Guide frame; 59. First support rod; 50. Guide rod; 51. First main extrusion ball; 62. Positioning column; 63. Second support rod; 64. Moving plate; 65. Slide rod; 66. Second spring; 67. First auxiliary extrusion ball; 78. Second main extrusion ball; 79. Second auxiliary extrusion ball; 70. Third support rod; 71. Second bottom column; 82. Limiting seat; 83. Limiting plate; 84. Auxiliary gear; 85. Third rotating rod. Detailed Implementation
[0019] To enable those skilled in the art to understand the technical solution of the present invention more clearly, the present invention will be further described in detail below with reference to the embodiments and accompanying drawings, but the embodiments of the present invention are not limited thereto.
[0020] like Figures 1-11As shown, the automotive shock absorber welding device and welding method provided in this embodiment include a support assembly for supporting the rotating assembly and the pushing assembly; a pushing assembly for moving the welding assembly so that it approaches the metal tube for welding; a rotating assembly for rotating the limiting assembly, thereby rotating the metal tube for welding; a rotating assembly for adjusting the position of the limiting assembly so that it moves in front of the welding assembly for welding, and for releasing the limiting assembly from the positioning assembly to cooperate with the rotating assembly for rotating and welding the metal tube, and for cooperating with the extrusion assembly to release the limiting assembly from the metal tube for material removal; and an upper limit assembly for limiting one of the metal tubes, cooperating with the lower limit assembly. The components include: a positioning component for aligning two metal tubes; a clamping component for positioning the limiting component; a pressing component for releasing the limiting component to allow workers to pick up materials; a lower limiting component for limiting another metal tube, which, together with the upper limiting component, aligns the two metal tubes; and a support component including a base plate 1, a foot 11, a limiting rod 12, a support frame 13, and a bottom rod 14. The base plate 1 has a foot 11 installed at its bottom, a limiting rod 12 installed on the foot 11, and a bottom rod 14 installed on the base plate 1. One end of the bottom rod 14 is fitted with a support frame 13. The foot 11 facilitates support for the base plate 1, and the base plate 1 facilitates support for the limiting rod 12 and the second motor 43. The bottom rod 14... The rotating assembly, which facilitates support of the support frame 13, includes a connecting ring 4, a connecting column 41, a second connecting frame 42, a second motor 43, a rotating plate 44, and a rotating block 45. A connecting ring 4 is mounted on the base rod 14, and a connecting column 41 is mounted on the connecting ring 4. A second connecting frame 42 is mounted at one end of the connecting column 41, and a second motor 43 is mounted on the second connecting frame 42. A rotating plate 44 is mounted at the output end of the second motor 43, and a rotating block 45 is mounted on the rotating plate 44. A rotating groove is provided on the support frame 13 to cooperate with the rotating block 45. By setting the connecting ring 4, connecting column 41, and second connecting frame 42 to cooperate, the second motor 43 can be easily supported. By setting the rotating block 45 to rotatably connect with the rotating groove, the rotation can be... To facilitate the rotation of the rotating plate 44 on the support frame 13, the upper limit assembly includes a limit cover 5, a guide frame 51, a first support rod 52, a guide rod 53, and a first spring 54. The guide rod 53 is installed on the rotating plate 44, and the guide frame 51 is slidably installed on the guide rod 53. The guide frame 51 is connected to the guide rod 53 through the first spring 54. The first support rod 52 is installed on the guide frame 51, and the limit cover 5 is installed at one end of the first support rod 52. By setting the guide frame 51 and the guide rod 53 to be slidably connected, the limit cover 5 can be easily guided and limited. By setting the first support rod 52, the limit cover 5 can be easily supported. The lower limit assembly includes a limit seat 8, a limit disc 81, an auxiliary gear 82, and a third rotating rod 83.A third rotating rod 83 is rotatably mounted on the rotating plate 44. A limit seat 8 is mounted at one end of the third rotating rod 83, and a limit plate 81 is mounted at the other end. An auxiliary gear 82 is mounted on the third rotating rod 83. The third rotating rod 83 is rotatably connected to the rotating plate 44 via a bearing. The extrusion assembly includes a second main extrusion ball 7, a second auxiliary extrusion ball 71, a third support rod 72, and a second bottom column 73. A second bottom column 73 is mounted on the support frame 13. A second main extrusion ball 7 is mounted at one end of the second bottom column 73. A third support rod 72 is mounted on the limit cover 5. A second auxiliary extrusion ball 71 is mounted at one end of the third support rod 72. By setting the third support rod 72, it is possible to... The second auxiliary extrusion ball 71 is supported by a second base column 73, which facilitates support for the second main extrusion ball 7. A limiting seat 8 and a limiting cover 5 ensure alignment between them. The second motor 43, when started, drives the rotating plate 44 to rotate. When the second auxiliary extrusion ball 71 contacts the second main extrusion ball 7, the rotating plate 44 continues to rotate, allowing the second main extrusion ball 7 to extrude force on the second auxiliary extrusion ball 71. At this time, the first spring 54 shortens, and the guide frame 51 slides on the guide rod 53, thus moving the limiting cover 5 away from the metal tube. This facilitates the removal of the welded metal tube by the workers, making material handling more convenient.
[0021] In this embodiment, as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 8 and Figure 9As shown, the propulsion assembly includes a hydraulic telescopic rod 2, a first connecting frame 21, a first base column 22, a movable plate 23, a base frame 24, a connecting plate 25, a side rod 26, a support plate 27, and a laser welder 28. The movable plate 23 is slidably mounted on the limiting rod 12. The first base column 22 is mounted on the base plate 1. The first connecting frame 21 is mounted at one end of the first base column 22. The hydraulic telescopic rod 2 is mounted on the first connecting frame 21. The output end of the hydraulic telescopic rod 2 is connected to the movable plate 23. The base frame 24 is mounted on the top of the movable plate 23. A connecting plate 25 is mounted on the base frame 24, and a side rod 26 is mounted on the connecting plate 25. A support plate 27 is mounted on one end of the side rod 26, and a laser welder 28 is mounted on the support plate 27. By setting the first base column 22 and the first connecting frame 21 to cooperate with each other, the hydraulic telescopic rod 2 can be easily supported. By setting the movable plate 23 to slide and connect with the limiting rod 12, the first motor 3 can be easily guided and limited. By setting the base frame 24, the connecting plate 25 can be easily supported. By setting the side rod 26, the... The rotating assembly facilitates support for the support plate 27. It includes a first motor 3, an outer frame 31, a support column 32, a main pulley 33, a first rotating rod 34, a belt 35, an auxiliary pulley 36, a main gear 37, and a second rotating rod 38. The support column 32 is mounted on the connecting plate 25. An outer frame 31 is mounted at one end of the support column 32. The first motor 3 is mounted on the outer frame 31. The output end of the first motor 3 is mounted on the first rotating rod 34. The main pulley 33 is mounted on the first rotating rod 34. A second rotating rod 38 is rotatably mounted on the support plate 27. The second rotating rod 38 is equipped with an auxiliary pulley 36, which is connected to the main pulley 33 via a belt 35. The second rotating rod 38 is equipped with a main gear 37. By setting the outer frame 31 and the support column 32 to cooperate with each other, the first motor 3 can be easily supported. The second rotating rod 38 is rotatably connected to the support plate 27 via a bearing. The positioning assembly includes a first main extrusion ball 6, a positioning column 61, a second support rod 62, a moving disk 63, a sliding plate 64, a sliding rod 65, a second spring 66, and a first auxiliary extrusion ball 67.A sliding rod 65 is mounted on the rotating plate 44, and a sliding plate 64 is slidably mounted on the sliding rod 65. A movable disk 63 is mounted on the sliding plate 64, and a second support rod 62 is mounted on the bottom of the movable disk 63. A first main extrusion ball 6 is mounted on one end of the second support rod 62. A positioning post 61 is mounted on the movable disk 63. Both the rotating plate 44 and the limiting disk 81 have slots that cooperate with the positioning post 61. The sliding plate 64 is connected to the sliding rod 65 through a second spring 66. A first auxiliary extrusion ball 67 that cooperates with the first main extrusion ball 6 is mounted on the support frame 13. By setting the sliding plate 64 and the sliding rod 65 to slide together, it is possible to... The second support rod 62 facilitates the guiding and limiting of the positioning post 61. The main extrusion ball 6 is supported by the main gear 37 and auxiliary gear 82. The second motor 43, when started, drives the rotating plate 44 to rotate. When the first main extrusion ball 6 contacts the first auxiliary extrusion ball 67, the rotating plate 44 continues to rotate, and the first auxiliary extrusion ball 67 extrudes the first main extrusion ball 6. At this time, the second spring 66 shortens, causing the sliding plate 64 to slide on the sliding rod 65. The sliding of the sliding plate 64 drives the moving disk 63 to move. The moving disk 63, when moving, can... The hydraulic telescopic rod 2 is activated, causing the positioning pin 61 to move and slide out of the rotating plate 44 and the limiting plate 81. At this time, the hydraulic telescopic rod 2 is activated, which can drive the moving plate 23 to slide on the limiting rod 12, thereby driving the connecting plate 25 and the support plate 27 to move. When the support plate 27 moves, it can drive the laser welder 28 to move closer to the connection of the metal pipe, and drive the main gear 37 to move and mesh with the auxiliary gear 82. The laser welder 28 is activated to weld the connection of the metal pipe. The first motor 3 is activated, which can drive the first rotating rod 34 to rotate. When the first rotating rod 34 rotates, it drives the main pulley 33 to rotate. When the main pulley 33 rotates, it drives the auxiliary pulley 36 to rotate via the belt 35. The auxiliary pulley 36 then drives the second rotating rod 38 to rotate, which in turn drives the main gear 37. The main gear 37 then drives the auxiliary gear 82, which in turn drives the third rotating rod 83. The third rotating rod 83 then drives the limit seat 8, which in turn drives the two metal tubes to rotate. This allows for multiple welding operations in conjunction with the laser welder 28, eliminating the need for manual rotation of the metal tubes by the operator, thus making welding more convenient and safer.
[0022] In this embodiment, as Figures 1-11 As shown in the figure, the working process of the automotive shock absorber welding device and welding method provided in this embodiment is as follows: Step 1: Place one of the metal tubes on the limiting seat 8 and the other in the limiting cover 5, aligning the two metal tubes. Start the second motor 43 to drive the rotating plate 44 to rotate. When the first main extrusion ball 6 contacts the first auxiliary extrusion ball 67, the rotating plate 44 continues to rotate. The first auxiliary extrusion ball 67 extrudes the first main extrusion ball 6. At this time, the second spring 66 shortens, thereby driving the slide plate 64 to slide on the slide rod 65. When the slide plate 64 slides, it drives the moving disk 63 to move. When the moving disk 63 moves, it drives the positioning post 61 to move, causing the positioning post 61 to slide out from the rotating plate 44 and the limiting disk 81. Step 2: At this time, the hydraulic telescopic rod 2 starts and drives the moving plate 23 to slide on the limit rod 12, which in turn drives the connecting plate 25 and the support plate 27 to move. When the support plate 27 moves, it drives the laser welder 28 to move closer to the connection of the metal tube, and drives the main gear 37 to move and mesh with the auxiliary gear 82. The laser welder 28 starts to weld the connection of the metal tube. The first motor 3 starts and drives the first rotating rod 34 to rotate. When the first rotating rod 34 rotates, it drives the main pulley 33 to rotate. When the main pulley 33 rotates, it drives the auxiliary pulley 36 to rotate through the belt 35. When the auxiliary pulley 36 rotates, it drives the second rotating rod 38 to rotate. When the second rotating rod 38 rotates, it drives the main gear 37 to rotate. When the main gear 37 rotates, it drives the auxiliary gear 82 to rotate. When the auxiliary gear 82 rotates, it drives the third rotating rod 83 to rotate. When the third rotating rod 83 rotates, it drives the limit seat 8 to rotate, which in turn drives the two metal tubes to rotate, and cooperates with the laser welder 28 to perform multiple welding. Step 3: After welding is completed, the second motor 43 starts and drives the rotating plate 44 to rotate, which in turn drives the first main extrusion ball 6 to move away from the first auxiliary extrusion ball 67. At this time, the second spring 66 resets and drives the positioning column 61 to move and insert into the limiting plate 81 and the rotating plate 44 to limit the limiting seat 8. When the second auxiliary extrusion ball 71 contacts the second main extrusion ball 7, the rotating plate 44 continues to rotate, and the second main extrusion ball 7 squeezes the second auxiliary extrusion ball 71. At this time, the first spring 54 shortens, the guide frame 51 slides on the guide rod 53, and thus the limiting cover 5 moves away from the metal tube. The workers then take out the metal tube after welding.
[0023] In summary, in this embodiment, the automotive shock absorber welding device and welding method of this embodiment, by setting the base foot 11, it is easy to support the base plate 1; by setting the base plate 1, it is easy to support the limiting rod 12 and the second motor 43; by setting the base rod 14, it is easy to support the support frame 13; by setting the connecting ring 4, the connecting column 41, and the second connecting frame 42 to cooperate with each other, it is easy to support the second motor 43; by setting the rotating block 45 to rotate in the rotating groove, it is easy to rotate the rotating plate 44 on the support frame 13; by setting the guide frame 51 to slide in the guide rod 53, it is easy to guide and limit the limiting cover 5; by setting the first support rod 52, it is easy to support the limiting cover 5. The system is designed with a third support rod 72 to support the second auxiliary extrusion ball 71, a second bottom column 73 to support the second main extrusion ball 7, and a limiting seat 8 and a limiting cover 5 to ensure alignment. The second motor 43, when started, drives the rotating plate 44 to rotate. When the second auxiliary extrusion ball 71 contacts the second main extrusion ball 7, the rotating plate 44 continues to rotate, allowing the second main extrusion ball 7 to extrude force on the second auxiliary extrusion ball 71. At this time, the first spring 54 shortens, and the guide frame 51 slides on the guide rod 53, thus moving the limiting cover 5 away from the metal tube. This facilitates the removal of the welded metal tube by the workers, making material handling more convenient. The system also incorporates a first bottom column 22 and a first... The connecting frames 21 cooperate to support the hydraulic telescopic rod 2. The sliding connection between the movable plate 23 and the limiting rod 12 facilitates the guiding and limiting of the first motor 3. The base frame 24 supports the connecting plate 25. The side rod 26 supports the support plate 27. The outer frame 31 and the support column 32 cooperate to support the first motor 3. The second rotating rod 38 is rotatably connected to the support plate 27 via a bearing. The sliding plate 64 and the sliding rod 65 facilitate the guiding and limiting of the positioning column 61. The second support rod 62 supports the first main extrusion ball 6. The main gear 37 and the auxiliary gear 82 are connected... In coordination, the second motor 43 starts, driving the rotating plate 44 to rotate. When the first main extrusion ball 6 contacts the first auxiliary extrusion ball 67, the rotating plate 44 continues to rotate, and the first auxiliary extrusion ball 67 can extrude the first main extrusion ball 6. At this time, the second spring 66 shortens, which in turn drives the slide plate 64 to slide on the slide rod 65. When the slide plate 64 slides, it drives the moving disk 63 to move. When the moving disk 63 moves, it drives the positioning post 61 to move, sliding the positioning post 61 out of the rotating plate 44 and the limiting disk 81. At this time, the hydraulic telescopic rod 2 starts, driving the moving plate 23 to slide on the limiting rod 12, which in turn drives the connecting plate 25 and the support plate 27 to move. When the support plate 27 moves, it drives the laser welder 28 to move closer to the connection point of the metal pipe.The main gear 37 moves and meshes with the auxiliary gear 82. The laser welder 28 then starts welding the joints of the metal tubes. The first motor 3 starts, driving the first rotating rod 34 to rotate. The rotation of the first rotating rod 34 drives the main pulley 33 to rotate, which in turn drives the auxiliary pulley 36 via the belt 35. The rotation of the auxiliary pulley 36 drives the second rotating rod 38 to rotate, which in turn drives the main gear 37 to rotate. The rotation of the main gear 37 drives the auxiliary gear 82 to rotate, which in turn drives the third rotating rod 83 to rotate. The rotation of the third rotating rod 83 drives the limit seat 8 to rotate, thereby rotating both metal tubes. This allows for multiple welding operations with the laser welder 28, eliminating the need for manual rotation of the metal tubes, making welding more convenient and safer.
[0024] The above description is merely a further embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope disclosed in the present invention, based on the technical solution and concept of the present invention, shall fall within the scope of protection of the present invention.
Claims
1. A welding device for automotive shock absorbers, characterized in that, include Support components are used to support the rotating and propulsion components; The propulsion component is used to move the welding component, bringing it closer to the metal tube for welding. A rotating component is used to drive the limiting component to rotate, thereby driving the metal tube to rotate for welding. The rotating component is used to adjust the position of the limiting component, so that the limiting component moves in front of the welding component for welding. It is also used to release the limiting component from the positioning component and then cooperate with the rotating component to rotate and weld the metal tube. Furthermore, it is used to cooperate with the extrusion component to release the limiting component from the metal tube, and then to pick up the material. The upper limit component is used to limit one of the metal tubes, and works with the lower limit component to align the two metal tubes. A positioning component is used to position the limiting component. The extrusion assembly is used to release the limit to allow workers to pick up the material; The lower limit component is used to limit the other metal tube, and works with the upper limit component to align the two metal tubes.
2. The automotive shock absorber welding device according to claim 1, characterized in that, The support assembly includes a base plate (1), a foot (11), a limiting rod (12), a support frame (13), and a bottom rod (14). The bottom of the base plate (1) is equipped with a foot (11), a limit rod (12) is installed on the foot (11), a bottom rod (14) is installed on the base plate (1), and a support frame (13) is installed at one end of the bottom rod (14).
3. The automotive shock absorber welding device according to claim 2, characterized in that, The propulsion assembly includes a hydraulic telescopic rod (2), a first connecting frame (21), a first base column (22), a movable plate (23), a base frame (24), a connecting plate (25), a side rod (26), a support plate (27), and a laser welder (28). A movable plate (23) is slidably mounted on the limiting rod (12). A first bottom column (22) is mounted on the base plate (1). A first connecting frame (21) is mounted on one end of the first bottom column (22). A hydraulic telescopic rod (2) is mounted on the first connecting frame (21). The output end of the hydraulic telescopic rod (2) is connected to the movable plate (23). A base frame (24) is mounted on the top of the movable plate (23). A connecting plate (25) is mounted on the base frame (24). A side rod (26) is mounted on the connecting plate (25). A support plate (27) is mounted on one end of the side rod (26). A laser welder (28) is mounted on the support plate (27).
4. The automotive shock absorber welding device according to claim 3, characterized in that, The rotating assembly includes a first motor (3), an outer frame (31), a support column (32), a main pulley (33), a first rotating rod (34), a belt (35), an auxiliary pulley (36), a main gear (37), and a second rotating rod (38). A support column (32) is installed on the connecting plate (25). An outer frame (31) is installed at one end of the support column (32). A first motor (3) is installed on the outer frame (31). A first rotating rod (34) is installed at the output end of the first motor (3). A main pulley (33) is installed on the first rotating rod (34). A second rotating rod (38) is rotatably installed on the support plate (27). An auxiliary pulley (36) is installed on the second rotating rod (38). The auxiliary pulley (36) is connected to the main pulley (33) through a belt (35). A main gear (37) is installed on the second rotating rod (38).
5. The automotive shock absorber welding device according to claim 4, characterized in that, The rotating assembly includes a connecting ring (4), a connecting column (41), a second connecting frame (42), a second motor (43), a rotating plate (44), and a rotating block (45). A connecting ring (4) is installed on the bottom rod (14), a connecting column (41) is installed on the connecting ring (4), a second connecting frame (42) is installed at one end of the connecting column (41), a second motor (43) is installed on the second connecting frame (42), a rotating plate (44) is installed at the output end of the second motor (43), a rotating block (45) is installed on the rotating plate (44), and a rotating groove that cooperates with the rotating block (45) is opened on the support frame (13).
6. The automotive shock absorber welding device according to claim 5, characterized in that, The upper limit assembly includes a limit cover (5), a guide frame (51), a first support rod (52), a guide rod (53), and a first spring (54). A guide rod (53) is installed on the rotating plate (44), and a guide frame (51) is slidably installed on the guide rod (53). The guide frame (51) is connected to the guide rod (53) by a first spring (54). A first support rod (52) is installed on the guide frame (51), and a limit cover (5) is installed at one end of the first support rod (52).
7. The automotive shock absorber welding device according to claim 6, characterized in that, The lower limit assembly includes a limit seat (8), a limit disk (81), an auxiliary gear (82), and a third rotating rod (83). A third rotating rod (83) is rotatably mounted on the rotating plate (44). A limiting seat (8) is installed at one end of the third rotating rod (83), and a limiting disk (81) is installed at the other end of the third rotating rod (83). An auxiliary gear (82) is installed on the third rotating rod (83).
8. The automotive shock absorber welding device according to claim 7, characterized in that, The positioning assembly includes a first main extrusion ball (6), a positioning post (61), a second support rod (62), a moving disk (63), a sliding plate (64), a sliding rod (65), a second spring (66), and a first auxiliary extrusion ball (67). A slide bar (65) is installed on the rotating plate (44), a slide plate (64) is slidably installed on the slide bar (65), a movable disk (63) is installed on the slide plate (64), a second support rod (62) is installed at the bottom of the movable disk (63), a first main extrusion ball (6) is installed at one end of the second support rod (62), a positioning post (61) is installed on the movable disk (63), and slots that cooperate with the positioning post (61) are provided on both the rotating plate (44) and the limiting disk (81). The slide plate (64) is connected to the slide bar (65) through a second spring (66), and a first auxiliary extrusion ball (67) that cooperates with the first main extrusion ball (6) is installed on the support frame (13).
9. The automotive shock absorber welding device according to claim 8, characterized in that, The extrusion assembly includes a second main extrusion ball (7), a second auxiliary extrusion ball (71), a third support rod (72), and a second bottom column (73). A second bottom column (73) is installed on the support frame (13), and a second main extrusion ball (7) is installed at one end of the second bottom column (73). A third support rod (72) is installed on the limiting cover (5), and a second auxiliary extrusion ball (71) is installed at one end of the third support rod (72).
10. The welding method of the automotive shock absorber welding device according to claims 1-9, characterized in that, Includes the following steps: Step 1: Place one of the metal tubes on the limiting seat (8) and the other in the limiting cover (5). Place the two metal tubes aligned. Start the second motor (43) to drive the rotating plate (44) to rotate. When the first main extrusion ball (6) contacts the first auxiliary extrusion ball (67), the rotating plate (44) continues to rotate. The first auxiliary extrusion ball (67) extrudes the first main extrusion ball (6). At this time, the second spring (66) shortens, thereby driving the slide plate (64) to slide on the slide rod (65). When the slide plate (64) slides, it drives the moving disk (63) to move. When the moving disk (63) moves, it drives the positioning column (61) to move, and the positioning column (61) slides out from the rotating plate (44) and the limiting disk (81). Step 2: At this time, the hydraulic telescopic rod (2) starts and drives the moving plate (23) to slide on the limit rod (12), thereby driving the connecting plate (25) and the support plate (27) to move. When the support plate (27) moves, it drives the laser welder (28) to move closer to the connection of the metal pipe, and drives the main gear (37) to move and mesh with the auxiliary gear (82). The laser welder (28) starts to weld the connection of the metal pipe. The first motor (3) starts and drives the first rotating rod (34) to rotate. When the first rotating rod (34) rotates, it drives the main pulley ( 33) Rotation, when the main pulley (33) rotates, it drives the auxiliary pulley (36) to rotate through the belt (35). When the auxiliary pulley (36) rotates, it drives the second rotating rod (38) to rotate. When the second rotating rod (38) rotates, it drives the main gear (37) to rotate. When the main gear (37) rotates, it drives the auxiliary gear (82) to rotate. When the auxiliary gear (82) rotates, it drives the third rotating rod (83) to rotate. When the third rotating rod (83) rotates, it drives the limit seat (8) to rotate, thereby driving the two metal tubes to rotate, and cooperating with the laser welder (28) to perform multiple welding. Step 3: After welding is completed, the second motor (43) starts and drives the rotating plate (44) to rotate, which in turn drives the first main extrusion ball (6) to move away from the first auxiliary extrusion ball (67). At this time, the second spring (66) resets and drives the positioning column (61) to move and insert into the limiting plate (81) and the rotating plate (44) to limit the limiting seat (8). When the second auxiliary extrusion ball (71) contacts the second main extrusion ball (7), the rotating plate (44) continues to rotate, and the second main extrusion ball (7) squeezes the second auxiliary extrusion ball (71). At this time, the first spring (54) shortens, and the guide frame (51) slides on the guide rod (53), which makes the limiting cover (5) move away from the metal tube. The workers take out the metal tube after welding.