A device for rapidly compressing a magnetic iron
By designing a rapid magnet pressing device, which automatically separates magnets using a telescopic cylinder and a material picking plate, the problem of tedious manual separation and safety hazards during magnet stacking is solved, achieving an efficient and safe magnet pressing process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- DONGGUAN YIKE ELECTRONIC IND CO LTD
- Filing Date
- 2026-06-17
- Publication Date
- 2026-07-21
Smart Images
Figure CN122425474A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of magnet pressing technology, and in particular to a device for rapidly pressing magnets. Background Technology
[0002] In modern manufacturing, permanent magnets need to be press-fitted into pre-set grooves or holes in workpieces to achieve product functionality. However, due to the strong magnetism of permanent magnets, multiple magnets are easily attracted to each other and stick together during stacking, storage, and transportation, forming a difficult-to-separate magnet assembly. In the magnet pressing process, operators first need to manually separate the magnets that are attracted to each other one by one, making them individual pieces, and then place each individual magnet into the mounting position on the workpiece. Finally, a pressing device is used to press the magnets into place. This traditional method of manual separation and individual pressing requires a lot of force to separate the magnets due to their strong magnetism, and the magnets can easily get out of control and pinch the operator's fingers during the operation. The process of separating and pressing each magnet one by one is cumbersome and time-consuming, especially in mass production scenarios, resulting in extremely low production efficiency. Therefore, this application provides a device for quickly pressing magnets to meet this need. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to provide a device for quickly pressing magnets to solve the problems of magnets easily getting out of control and pinching the operator's fingers during the existing operation process, and the cumbersome and time-consuming process of separating and pressing magnets piece by piece.
[0004] To solve the above-mentioned technical problems, the present invention provides the following technical solution: A device for rapidly pressing magnets includes a processing table and a support table. The support table is horizontally mounted on the upper surface of the processing table. Above the support table are a telescopic cylinder, a feeding pipe, and a pressing assembly. The telescopic cylinder is located on one side of the feeding pipe, and the pressing assembly is located on the other side of the feeding pipe. A vertical feeding groove is formed inside the feeding pipe, and the feeding groove contains magnet raw material. The pressing assembly includes a support frame, a guide frame, a pressing cylinder, and a pressing head. The support frame is fixedly connected to the upper surface of the support table, and the guide frame is fixedly mounted on the support frame. The guide frame has an L-shaped structure. The top of the pressing cylinder is fixedly connected to the guide frame, and the bottom is fixedly connected to the pressing head.
[0005] Optionally, a through hole is provided at the bottom of the feed pipe, and the through hole communicates with the feed trough.
[0006] Optionally, a material-receiving plate slides through the inside of the perforation, the material-receiving plate has a material hole adapted to the magnetic material, and an installation head is detachably connected to the end of the material-receiving plate.
[0007] Optionally, the mounting head is fixedly connected to the telescopic end of the telescopic cylinder.
[0008] Optionally, the feed orifice is adapted to the diameter of the pressure head.
[0009] Compared with the prior art, the present invention has at least the following beneficial effects: In the above scheme, this device uses a material-taking plate driven by a telescopic cylinder inside the feed pipe. By utilizing the design that adapts the diameter of the material hole to the individual magnet, it realizes the automatic separation of the accumulated magnetic raw materials. This eliminates the need for manual separation, reducing the labor intensity of operators and avoiding safety hazards such as finger pinching caused by manually separating strong magnets. The material taking and pressing process is compact, with high work efficiency and simple and labor-saving operation. Attached Figure Description
[0010] The accompanying drawings, which are incorporated herein and form part of the specification, illustrate embodiments of the invention and, together with the specification, further serve to explain the principles of the invention and enable those skilled in the art to practice and use the invention.
[0011] Figure 1 A three-dimensional structural diagram of a device for rapidly pressing magnets; Figure 2 This is a schematic diagram of the support platform structure; Figure 3 This is a schematic diagram of the clamping component structure.
[0012] Figure label: 1. Processing table; 2. Supporting table; 3. Telescopic cylinder; 4. Feed pipe; 5. Magnetic raw material; 6. Clamping assembly; 8. Perforation; 9. Press head; 10. Material hole; 11. Material picking plate; 12. Mounting head; 14. Feed trough; 15. Guide frame; 16. Support frame; 17. Clamping cylinder.
[0013] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiments of the present invention. However, this is only for illustrative purposes and is not intended to limit the present invention to this specific structure, device and environment. Those skilled in the art can adjust or modify these devices and environments according to specific needs. Detailed Implementation
[0014] The present invention provides a device for rapidly pressing magnets, which is described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art can use other alternative methods to implement some known technologies; moreover, the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit the present invention.
[0015] It should be noted that the use of terms such as "an embodiment," "an embodiment," "an exemplary embodiment," and "some embodiments" in the specification indicates that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, when describing a specific feature, structure, or characteristic in conjunction with embodiments, the implementation of such feature, structure, or characteristic in conjunction with other embodiments, whether or not explicitly described, should be within the knowledge of those skilled in the art.
[0016] Generally, terms can be understood at least partly from their use in context. For example, depending at least partly on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in a singular sense, or a combination of features, structures, or characteristics in a plural sense. Additionally, the term "based on" can be understood not necessarily to convey an exclusive set of factors, but rather, alternatively, depending at least partly on the context, to allow for the presence of other factors that are not necessarily explicitly described.
[0017] It is understood that the meanings of “on”, “above”, and “above” in this invention should be interpreted in the broadest manner, such that “on” not only means “directly on” something, but also includes the meaning of being “on” something with an intervening feature or layer, and that “above” or “above” not only means “on” something, but also includes the meaning of being “on” something without an intervening feature or layer.
[0018] Furthermore, spatially related terms such as “below,” “under,” “lower,” “above,” and “upper” are used herein for convenience to describe the relationship of one element or feature to one or more other elements or features, as illustrated in the accompanying drawings. Spatially related terms are intended to cover different orientations in the use or operation of the device other than those depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially related descriptive terms used herein can be interpreted similarly.
[0019] like Figure 1 and Figure 2As shown, an embodiment of the present invention provides a device for rapidly pressing magnets, including a processing table 1 and a support table 2. The support table 2 is horizontally installed on the upper surface of the processing table 1. A telescopic cylinder 3, a feeding pipe 4, and a pressing assembly 6 are provided above the support table 2. A placement rack 7 is installed on the upper surface of the processing table 1. The telescopic cylinder 3 is located on one side of the feeding pipe 4, and the pressing assembly 6 is located on the other side of the feeding pipe 4. A feeding groove 14 is vertically opened inside the feeding pipe 4, and magnetic raw material 5 is placed in the feeding groove 14. A through hole 8 is opened through the lower part of the feeding pipe 4, and the through hole 8 communicates with the feeding groove 14. A material taking plate 11 slides through the through hole 8. The material taking plate 11 has a material hole 10 adapted to the magnetic raw material 5. An installation head 12 is detachably connected to the end of the material taking plate 11, and the installation head 12 is fixedly connected to the telescopic end of the telescopic cylinder 3. The diameter of the material hole 10 is adapted to the diameter of the pressing head 9.
[0020] Reference Figure 3 The clamping assembly 6 includes a support frame 16, a guide frame 15, a clamping cylinder 17, and a pressure head 9. The support frame 16 is fixedly connected to the upper surface of the support platform 2. The guide frame 15 is fixedly installed on the support frame 16. The guide frame 15 has an L-shaped structure. The top of the clamping cylinder 17 is fixedly connected to the guide frame 15, and the bottom is fixedly connected to the pressure head 9. The working principle of the technical solution provided by this invention is as follows: In use, the magnetic raw material 5, which is magnetically attracted and piled together, is first poured into the feeding trough 14 of the feeding pipe 4. At this time, multiple magnets are tightly stacked together under the action of magnetic force. Then, the telescopic cylinder 3 is activated. The telescopic end of the telescopic cylinder 3 drives the mounting head 12 and the material-taking plate 11 to slide. The material hole 10 on the material-taking plate 11 passes through the bottom of the magnet pile. Since the diameter of the material hole 10 is matched with the diameter of a single piece of magnetic raw material 5 and can only accommodate a single magnet, the bottommost single magnet is separated from the magnet group on the material hole 10. The magnets that are attracted together at the top cannot enter the material hole 10 at the same time and are left in the feeding groove 14, thus realizing the automatic single-piece separation of the stacked magnets without the need for manual separation one by one. The picking plate 11 slides out to the bottom of the pressure head, taking the single magnet out of the feeding pipe 4. Then the single magnet is placed in the workpiece preset installation position on the support table 2. Then the pressing cylinder 17 extends, driving the pressure head 9 to descend and pressing the magnet material 5 into the installation hole of the workpiece. After pressing into place, the pressure head 9 returns to the initial position, and the telescopic cylinder 3 also drives the picking plate 11 to retract, completing one pressing action.
[0021] All electrical components in the overall operation are controlled and driven by an MCU program. In specific implementation, a start button (not shown in the figure, which can be set in a convenient operating position) is set up for the operator to press to control the extension and retraction of the cylinder components to complete the feeding and pressing actions.
[0022] This invention encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this invention. To provide the public with a thorough understanding of this invention, specific details are described in detail in the following preferred embodiments; however, those skilled in the art will fully understand the invention even without these details. Furthermore, to avoid unnecessary misunderstanding of the essence of this invention, well-known methods, processes, procedures, components, and circuits are not described in detail.
[0023] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.
Claims
1. A device for rapidly pressing magnets, characterized in that, It includes a processing table (1) and a support table (2). The support table (2) is horizontally installed on the upper surface of the processing table (1). A telescopic cylinder (3), a feed pipe (4) and a clamping assembly (6) are provided above the support table (2). The telescopic cylinder (3) is located on one side of the feed pipe (4), and the pressing assembly (6) is located on the other side of the feed pipe (4). The feed pipe (4) has a vertical feed groove (14) inside, and the feed groove (14) contains magnetic raw material (5). The clamping assembly (6) includes a support frame (16), a guide frame (15), a clamping cylinder (17), and a pressure head (9). The support frame (16) is fixedly connected to the upper surface of the support platform (2). The guide frame (15) is fixedly installed on the support frame (16). The guide frame (15) has an L-shaped structure. The top of the clamping cylinder (17) is fixedly connected to the guide frame (15), and the bottom is fixedly connected to the pressure head (9).
2. The device for rapidly pressing magnets according to claim 1, characterized in that, A through hole (8) is provided at the bottom of the feed pipe (4), and the through hole (8) is connected to the feed trough (14).
3. The device for rapidly pressing magnets according to claim 2, characterized in that, The inside of the perforation (8) is slidably passed through the material taking plate (11), and the material taking plate (11) is provided with a material hole (10) adapted to the magnetic material (5). The end of the material taking plate (11) is connected to the mounting head (12).
4. The device for rapidly pressing magnets according to claim 3, characterized in that, The mounting head (12) is fixedly connected to the telescopic end of the telescopic cylinder (3).
5. The device for rapidly pressing magnets according to claim 3, characterized in that, The diameter of the feed hole (10) is adapted to that of the pressure head (9).