Solar panel frame, solar panel group frame device and working method thereof

Abstract

The application belongs to the technical field of solar panel production, and particularly relates to a solar panel frame, especially a solar panel frame, a solar panel assembly frame equipment and a working method thereof. In the solar panel frame, overflow ports are arranged at inner corners of a frame body, and a collection assembly is arranged below the overflow ports. When a solar panel assembly is inserted into a bonding groove, excess glue can be squeezed into the overflow ports under the action of pressure, and is uniformly collected by the collection assembly. On the basis of ensuring that the glue layer is full, the requirement for the precision of glue injection amount is reduced, the air tightness and water tightness between the solar panel assembly and the frame are significantly improved, the long-term reliability of the product in an outdoor harsh environment is enhanced, and the service life of the solar panel is prolonged.

Description

Technical Field

[0001] This invention belongs to the field of solar panel manufacturing technology, specifically relating to a solar panel frame, and more particularly to a solar panel frame, solar panel assembly equipment, and its working method. Background Technology

[0002] During the production of solar panels, a metal frame needs to be installed around them to enhance the overall strength of the solar panels.

[0003] In related technologies, adhesive is used to bond solar panel modules and frames during assembly. However, improper control of the amount of adhesive applied between the frame and the solar panel module can lead to problems. Too much adhesive overflows from the edges of the bonding groove, contaminating the work environment and affecting the accuracy of frame assembly. Too little adhesive results in insufficient adhesive within the bonding groove, preventing the formation of a continuous sealing layer. This reduces the airtightness and watertightness between the solar panel module and the frame, impacting the product's long-term reliability and lifespan.

[0004] Therefore, ensuring the accuracy of the adhesive application amount is a technical problem that urgently needs to be solved.

[0005] It should be noted that the information disclosed in this background section is only for understanding the background technology of the present application concept, and therefore, the above description is not considered to constitute prior art information. Summary of the Invention

[0006] This disclosure provides at least one solar panel frame, a solar panel assembly device, and a method for operating the same.

[0007] In a first aspect, embodiments of this disclosure provide a solar panel frame, comprising: Two horizontal frames, positioned opposite each other; Two vertical frames, each connected to the end of a corresponding horizontal frame; The horizontal frame and the vertical frame enclose and form the frame body; The inner wall of the frame body is provided with an adhesive groove; The adhesive groove has an overflow port at the inner corner of the frame body; A collection component is provided below the overflow port; When the solar panel assembly is inserted into the bonding groove, excess glue is squeezed into the overflow port and collected by the collection assembly.

[0008] In one alternative embodiment, the collection component includes: The first splicing part and the second splicing part; The first splicing part and the second splicing part are respectively connected to the corresponding horizontal frame and vertical frame; When the horizontal frame and the vertical frame are enclosed to form the frame body, the first splicing part and the corresponding second splicing part are connected to form a collection groove; The overflow outlet is located above the collection tank.

[0009] In one optional embodiment, a squeezing plate is provided inside the collection tank; The collection component also includes a driver; The driving component is used to drive the extrusion plate to squeeze the glue in the collection tank so that the glue fills the collection tank.

[0010] In one alternative embodiment, the extrusion plate comprises: The first folding plate and the second folding plate; The first folding plate is slidably disposed on the first splicing part; The second folding plate is slidably disposed on the second splicing part; Furthermore, after the first splicing part and the corresponding second splicing part are connected to form a collection groove, one end of the first folding plate abuts against the side wall of the collection groove, the other end of the first folding plate abuts against one end of the second folding plate, and the other end of the second folding plate abuts against the other side wall of the collection groove, so as to divide the collection groove into two parts.

[0011] In one optional embodiment, the mating surfaces of the first splicing part and the corresponding second splicing part are provided with insertion holes; The drive unit is inserted into the socket.

[0012] In one alternative embodiment, one end of the drive member extends from the collecting assembly, and the other end extends into the collecting groove and abuts against the extrusion plate.

[0013] In one alternative embodiment, the collection trough is triangular prism-shaped; The two ends of the extrusion plate are respectively connected to the two corners of the collection groove; The drive component is disposed in the remaining corner of the collection trough and is positioned opposite to the extrusion plate.

[0014] Secondly, embodiments of this disclosure also provide a solar panel frame device, comprising: The assembly platform is equipped with a frame assembly station; A conveying mechanism is provided on the assembly platform and is used to convey the solar panel assembly; The robotic arms positioned around the frame assembly station are used to grab and assemble the horizontal and vertical frames of the solar panel frame as described above.

[0015] In one alternative embodiment, the collection component includes: The first splicing part and the second splicing part; The first splicing part and the second splicing part are respectively connected to the corresponding horizontal frame and vertical frame; When the horizontal frame and the vertical frame are enclosed to form the frame body, the first splicing part and the corresponding second splicing part are connected to form a collection groove; The overflow outlet is located above the collection tank.

[0016] Thirdly, this disclosure also provides a method for operating a solar panel frame device as described above, the method comprising: The solar panel modules are transported to the frame assembly station via a conveying mechanism. The robotic arm uses a pick-and-place mechanism to attach two horizontal and two vertical frames around the solar panel assembly and insert the solar panel assembly into the bonding groove. The glue that flows into the overflow outlet is collected through a collection tank.

[0017] The beneficial effects of this invention are that the solar panel frame, solar panel assembly equipment and its working method, by opening an overflow port at the inner corner of the frame body and setting a collection component below the overflow port, when the solar panel assembly is inserted into the bonding groove, excess glue can be squeezed into the overflow port under pressure and collected by the collection component. While ensuring the glue layer is full, the requirement for the accuracy of glue injection is reduced, and the airtightness and watertightness between the solar panel assembly and the frame are significantly improved, thereby enhancing the long-term reliability of the product in harsh outdoor environments and extending the service life of the solar panel.

[0018] Other features and advantages of the invention will be set forth in the following description, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of the invention are realized and obtained through the structures particularly pointed out in the description and the drawings.

[0019] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, preferred embodiments are described in detail below with reference to the accompanying drawings. Attached Figure Description

[0020] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0021] Figure 1This is a partial structural schematic diagram of a solar panel frame provided in an embodiment of the present disclosure; Figure 2 A schematic diagram from another perspective of a portion of the structure of a solar panel frame provided in an embodiment of this disclosure; Figure 3 This is a partial structural schematic diagram of the collection component provided in an embodiment of the present disclosure; Figure 4 This is a schematic diagram of the structure of the solar panel frame device provided in the embodiments of this disclosure; Figure 5 A flowchart illustrating the operation method of the solar panel frame device provided in this embodiment.

[0022] In the diagram: 100, horizontal frame; 200, vertical frame; 300, adhesive groove; 310, overflow port; 320, collection component; 321, first splicing part; 3211, first folding plate; 322, second splicing part; 3221, second folding plate; 330, extrusion plate; 340, driving component; 350, insertion hole; 400, assembly platform; 500, conveying mechanism; 600, picking and placing robotic arm; 700, fastening component. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0024] In this document, when it is mentioned that a first component is located on a second component, this can mean that the first component can be directly formed on the second component, or that a third component can be inserted between the first and second components. Furthermore, in the accompanying drawings, the thickness of the components may be exaggerated or reduced for the purpose of effectively describing the technical content.

[0025] In this document, when an element or layer is referred to as “located,” “joined to,” “connected to,” “attached to,” or “coupled to” another element or layer, it may be directly located, joined, connected, attached to, or coupled to the other element or layer, or there may be intermediate elements or layers present. Conversely, when an element is referred to as “directly on another element or layer,” “directly joined to,” “directly connected to,” “directly attached to,” or “directly coupled to” another element or layer, there may be no intermediate elements or layers present. Other terms used to describe relationships between elements should be interpreted in a similar manner (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and / or” includes any and all combinations of one or more of the related listed items.

[0026] The terminology used herein is for the purpose of describing specific exemplary configurations only and is not intended to be limiting. As used herein, the singular articles “a,” “an,” and “the” may also be intended to include plural forms unless otherwise expressly stated herein. The terms “comprising,” “including,” and “having” are inclusive and thus specify the presence of features, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or combinations thereof. The method steps, processes, and operations described herein should not be construed as requiring them to be performed in the specific order discussed or shown, unless specifically identified as such. Additional or alternative steps may be employed.

[0027] As used herein, the phrases “in one embodiment,” “according to one embodiment,” “in some embodiments,” etc., generally refer to the fact that a particular feature, structure, or characteristic following the phrase can be included in at least one embodiment of this disclosure. Therefore, a particular feature, structure, or characteristic can be included in more than one embodiment of this disclosure, such that these phrases do not necessarily refer to the same embodiment. As used herein, the terms “example,” “exemplary,” etc., are used to “serve as an example, instance, or illustration.” Any implementation, aspect, or design described herein as “example” or “exemplary” is not necessarily to be construed as preferred or superior to other implementations, aspects, or designs. Rather, the use of the terms “example,” “exemplary,” etc., is intended to present concepts in a specific manner.

[0028] Research has revealed that during the assembly of solar panel modules and frames, adhesive is used to bond them together. However, improper control of the amount of adhesive applied between the frame and the solar panel module can lead to several problems. Excessive adhesive causes it to overflow from the edges of the bonding groove, contaminating the work environment and affecting the accuracy of the frame connection. Insufficient adhesive results in a lack of adhesive within the bonding groove, preventing the formation of a continuous sealing layer. This reduces the airtightness and watertightness between the solar panel module and the frame, impacting the long-term reliability and lifespan of the product.

[0029] Based on the above research, the present invention provides a solar panel frame, a solar panel assembly device, and its working method. By opening an overflow port 310 at the inner corner of the frame body and setting a collection component 320 below the overflow port 310, when the solar panel assembly is inserted into the bonding groove 300, excess glue can be squeezed into the overflow port 310 under pressure and collected uniformly by the collection component 320. While ensuring the glue layer is full, the requirement for the accuracy of glue injection is reduced, and the airtightness and watertightness between the solar panel assembly and the frame are significantly improved, thereby enhancing the long-term reliability of the product in harsh outdoor environments and extending the service life of the solar panel.

[0030] The shortcomings of the above solutions are the result of the inventor's practical experience and careful research. Therefore, the discovery process of the above problems and the solutions proposed in this disclosure should be considered as the inventor's contribution to this disclosure.

[0031] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0032] The following detailed description of some embodiments of the present invention is provided in conjunction with the accompanying drawings. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0033] Please see Figure 1 and Figure 2 This disclosure provides a solar panel frame, comprising: two horizontal frames 100 arranged opposite to each other; two vertical frames 200 respectively connected to the ends of the corresponding two horizontal frames 100; the horizontal frames 100 and the vertical frames 200 enclosing each other to form a frame body; an adhesive groove 300 is provided on the inner wall of the frame body; an overflow port 310 is provided at the inner corner of the adhesive groove 300; a collection component 320 is provided below the overflow port 310; when the solar panel assembly is inserted into the adhesive groove 300, excess glue is squeezed into the overflow port 310 and collected by the collection component 320.

[0034] By opening an overflow port 310 at the inner corner of the frame body and setting a collection component 320 below the overflow port 310, when the solar panel module is inserted into the adhesive groove 300, excess glue can be squeezed into the overflow port 310 under pressure and collected by the collection component 320. While ensuring the glue layer is full, the requirement for the accuracy of glue injection is reduced, and the airtightness and watertightness between the solar panel module and the frame are significantly improved, thereby enhancing the long-term reliability of the product in harsh outdoor environments and extending the service life of the solar panel.

[0035] Please see Figure 1 and Figure 3 The collection component 320 includes: a first splicing part 321 and a second splicing part 322; the first splicing part 321 and the second splicing part 322 are respectively connected to the corresponding horizontal frame 100 and vertical frame 200; when the horizontal frame 100 and the vertical frame 200 are enclosed to form a frame body, the first splicing part 321 and the corresponding second splicing part 322 are connected to form a collection groove; the overflow port 310 is opened above the collection groove.

[0036] The collection trough consists of two splicing parts located on the horizontal frame 100 and the vertical frame 200. The collection trough is automatically formed when the horizontal frame 100 and the vertical frame 200 are spliced ​​together. The overflow port 310 is directly above the collection trough, so that the glue overflowing from the inner corner of the adhesive groove 300 can fall directly into the collection trough by gravity, thereby preventing the overflowing glue from spreading onto the frame and affecting the airtightness of the solar panel module installation.

[0037] To ensure a tight seal between the overflow outlet 310 and the solar panel assembly using adhesive, in a preferred embodiment, please refer to... Figure 2 and Figure 3 The collection tank is provided with an extrusion plate 330; the collection assembly 320 also includes a driving member 340; the driving member 340 is used to drive the extrusion plate 330 to extrude the glue in the collection tank so that the glue fills the collection tank.

[0038] When excess glue accumulates in the collection tank, the drive unit 340 pushes the extrusion plate 330 to apply pressure to the glue, forcing the glue to flow to every corner of the collection tank and fill the entire tank space, thereby ensuring the airtightness of the overflow port 310 bonded to the solar panel assembly.

[0039] Please see Figure 3 The extrusion plate 330 includes a first folded plate 3211 and a second folded plate 3221. The first folded plate 3211 is slidably disposed on the first splicing part 321. The second folded plate 3221 is slidably disposed on the second splicing part 322. After the first splicing part 321 and the corresponding second splicing part 322 are connected to form a collection groove, one end of the first folded plate 3211 abuts against the side wall of the collection groove, the other end of the first folded plate 3211 abuts against one end of the second folded plate 3221, and the other end of the second folded plate 3221 abuts against the other side wall of the collection groove, so as to divide the collection groove into two parts.

[0040] The extrusion plate 330 is designed as two sliding first folding plates 3211 and second folding plates 3221. When the horizontal frame 100 and the vertical frame 200 are not spliced, the folding plates can be stored in their respective splicing parts without affecting the transportation and pre-assembly of the frame. After splicing, the collection tank is divided into two independent chambers, which facilitates the extrusion of glue in the collection tank.

[0041] Please see Figure 2 and Figure 3 The first splicing part 321 and the corresponding second splicing part 322 have a socket 350 on their mating surfaces; the driving member 340 is inserted into the socket 350.

[0042] During subsequent assembly, the adhesive in the collection tank can be squeezed by an external robotic arm pushing the drive component 340, causing the adhesive to fill the overflow port 310 and increasing the sealing performance between the solar panel assembly and the overflow port 310. At the same time, the adhesive can further increase the stability of the connection between the horizontal frame 100 and the vertical frame 200.

[0043] Specifically, one end of the drive member 340 extends out of the collection assembly 320, and the other end extends into the collection groove and abuts against the extrusion plate 330.

[0044] Please see Figure 2 and Figure 3 The collection groove is triangular prism-shaped; the two ends of the extrusion plate 330 are respectively connected to the two corners of the collection groove; the driving member 340 is disposed in the remaining corners of the collection groove and is disposed opposite to the extrusion plate 330.

[0045] Please see Figure 4 This disclosure also provides a solar panel frame assembly device, including: an assembly platform 400 with a frame assembly station; a conveying mechanism 500 disposed on the assembly platform 400 and used for conveying solar panel components; and robotic arms 600 disposed around the frame assembly station for gripping and assembling the horizontal frames 100 and vertical frames 200 of the solar panel frame.

[0046] The assembly platform 400 is also equipped with an external robotic arm. The external robotic arm inserts the drive component 340 into the socket 350 through the fastener 700. At the same time, it snaps the two sides of the fastener 700 into the two sides of the first splicing part 321 and the second splicing part 322 to complete the initial fixation and ensure the stability of the collection tank.

[0047] Thirdly, this disclosure also provides a method for operating a solar panel frame device as described above. The working method includes: S110: The solar panel modules are transported to the frame assembly station via the conveyor mechanism 500; S120: The two horizontal frames 100 and two vertical frames 200 are fastened around the solar panel assembly by the pick-and-place robotic arm 600, and the solar panel assembly is inserted into the adhesive groove 300. S130: Collect the glue flowing into the overflow port 310 through the collection tank.

[0048] In summary, this invention provides a solar panel frame, a solar panel assembly device, and its operating method. The solar panel frame features an overflow port 310 at the inner corner of the frame body, with a collection component 320 positioned below the overflow port 310. When the solar panel assembly is inserted into the bonding groove 300, excess adhesive is squeezed into the overflow port 310 under pressure and collected by the collection component 320. This ensures sufficient adhesive coverage while reducing the need for precise adhesive application, significantly improving the airtightness and watertightness between the solar panel assembly and the frame. This enhances the long-term reliability of the product in harsh outdoor environments and extends the lifespan of the solar panel.

[0049] In the description of the embodiments of the present invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in the present invention based on the specific circumstances.

[0050] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, terms such as "first," "second," and other numerical terms used herein do not imply order or sequence unless expressly indicated herein. Therefore, without departing from the teachings of the exemplary embodiments, the first element, component, region, layer, or segment discussed above may be referred to as a second element, component, region, layer, or segment.

[0051] Spatially relative terms, such as “inside,” “outside,” “below,” “below,” “down,” “above,” “up,” etc., may be used herein to describe the relationship between one element or feature illustrated in the figures and another element or feature. In addition to the orientations depicted in the figures, spatially relative terms may be intended to cover different orientations of the device in use or operation. For example, if the device in the figure is flipped, an element described as “below” or “below” other elements or features would be oriented as “above” other elements or features. Thus, the example term “below” can cover both above and below orientations. The device may be oriented in other ways (rotated 90 degrees or in other orientations), and the spatially relative descriptors used herein are interpreted accordingly.

[0052] In the above discussion, unless otherwise stated, when used to describe numerical values, the terms “about,” “approximately,” “basically,” etc., indicate a change of + / - 10% in that value.

[0053] Based on the above-described preferred embodiments of the present invention, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the inventive concept. The technical scope of this invention is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A solar panel frame, characterized in that, include: Two horizontal bars (100), set relative to each other; Two vertical frames (200) are connected to the ends of the corresponding two horizontal frames (100); The horizontal frame (100) and the vertical frame (200) enclose and form the frame body; The inner wall of the frame body is provided with an adhesive groove (300). The adhesive groove (300) has an overflow port (310) at the inner corner of the frame body. A collection component (320) is provided below the overflow port (310). When the solar panel assembly is inserted into the adhesive groove (300), excess glue is squeezed into the overflow port (310) and collected by the collection assembly (320); The collection component (320) includes: First splicing part (321) and second splicing part (322); The first splicing part (321) and the second splicing part (322) are respectively connected to the corresponding horizontal frame (100) and vertical frame (200); When the horizontal frame (100) and the vertical frame (200) are enclosed to form the frame body, the first splicing part (321) and the corresponding second splicing part (322) are connected to form a collection groove; The overflow port (310) is located above the collection tank; The collection tank is equipped with a squeezing plate (330); The collection component (320) also includes a drive (340); The drive unit (340) is used to drive the extrusion plate (330) to extrude the glue in the collection groove so that the glue fills the collection groove; The extrusion plate (330) includes: First folding plate (3211) and second folding plate (3221); The first folding plate (3211) is slidably disposed on the first splicing part (321); The second folding plate (3221) is slidably disposed on the second splicing part (322); Furthermore, after the first splicing part (321) and the corresponding second splicing part (322) are joined to form a collection groove, one end of the first folding plate (3211) abuts against the side wall of the collection groove, the other end of the first folding plate (3211) abuts against one end of the second folding plate (3221), and the other end of the second folding plate (3221) abuts against the other side wall of the collection groove, so as to divide the collection groove into two parts.

2. The solar panel frame as described in claim 1, characterized in that, The first splicing part (321) and the corresponding second splicing part (322) have a socket (350) on their mating surfaces; The drive unit (340) is inserted into the socket (350).

3. The solar panel frame as described in claim 2, characterized in that, One end of the drive member (340) extends out of the collection assembly (320), and the other end extends into the collection groove and abuts against the extrusion plate (330).

4. The solar panel frame as described in claim 1, characterized in that, The collection trough is triangular prism-shaped; The two ends of the extrusion plate (330) are respectively connected to the two corners of the collection groove; The drive unit (340) is disposed in the remaining corner of the collection groove and is disposed opposite to the extrusion plate (330).

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