Multi-station loading seal ring visual inspection equipment
Patent Information
- Application Number
- CN202610936521.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2026-06-26
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2046-06-26
AI Technical Summary
[0003]传统的密封圈检测设备仍依赖人工上料或单层托板,导致密封圈供料间断、搬运不稳,影响后续视觉检测的节拍和稳定性,现有托盘或密封圈架通常为固定结构,难以适应不同尺寸、不同工况的密封圈,容易发生偏移或翻转,且换型时需频繁人工调节,效率低下,视觉检测多为单工位操作,检测后的分流和收集需要人工辅助或半自动机械,难以形成真正的闭环流程,不利于连续生产
1、通过工作台、升降台、上料架及检测单元的协同设计,实现密封圈从上料、转运、限位调节、视觉检测到分类收集的连续化自动处理流程,升降台与多层上料架配合,实现上料托板的分层存储与逐级供料,提高供料连续性并减少人工补料频率,上料托板与磁吸式密封圈架配合,通过磁吸槽与磁吸块实现稳定定位,使密封圈在搬运及检测过程中保持稳定,提升运输可靠性。
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Figure CN122462272B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of sealing ring inspection technology, and in particular to a multi-station feeding sealing ring visual inspection device. Background Technology
[0002] Sealing rings (O-rings, sealing rings, etc.) are widely used in automobiles, machinery, hydraulic systems, and various precision equipment, playing a vital role in sealing, leak prevention, and vibration damping. With increasing production volume and quality requirements, visual inspection technology for sealing rings has gradually become a core method of industrial automation inspection. Visual inspection of sealing rings refers to the automated identification and analysis of sealing rings using industrial cameras and image processing algorithms to determine their size, shape, surface defects (such as cracks, bubbles, burrs, etc.), and the condition of their front and back sides.
[0003] Traditional sealing ring inspection equipment still relies on manual feeding or single-layer pallets, resulting in intermittent sealing ring supply and unstable handling, which affects the cycle time and stability of subsequent visual inspection. Existing pallets or sealing ring racks are usually fixed structures, which are difficult to adapt to sealing rings of different sizes and working conditions. They are prone to displacement or flipping, and frequent manual adjustments are required when changing models, resulting in low efficiency. Visual inspection is mostly a single-station operation, and the sorting and collection after inspection require manual assistance or semi-automatic machinery, making it difficult to form a true closed-loop process and hindering continuous production. Summary of the Invention
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a multi-station material feeding sealing ring visual inspection device.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: A multi-station material feeding sealing ring visual inspection device includes a worktable, a lifting platform is provided on one side of the worktable, a material feeding frame is vertically slidably fitted on the lifting platform, and multiple material feeding units are evenly arranged on the material feeding frame along the vertical direction. Each material feeding unit includes a material feeding tray placed horizontally on the material feeding tray, and multiple sealing ring frames are magnetically attracted on the material feeding tray through magnetic suction grooves. Multiple sealing rings are placed at intervals on the sealing ring frames. The sealing ring frame is magnetically attracted to the magnetic groove by the magnetic block at the bottom. The front side of the sealing ring frame is provided with a placement rod for suspending multiple sealing rings. The placement rod is separated by arc protrusions spaced apart on the upper half of the rod body. The sealing ring frame is slidably fitted above the placement rod with a limiting mechanism for abutting the sealing rings. The limiting mechanism is slidably fitted on the slide bar frame of the sealing ring frame located at the top of the placement rod. The limiting mechanism includes a limiting roller rod that abuts against the top of the placement rod. The limiting mechanism is batch adjusted by the adjustment mechanism set on the feeding tray. The workbench is symmetrically equipped with guide roller frames for sliding the loading pallet on the surface near the lifting platform, and a pallet transfer mechanism for transferring the loading pallet is provided on one side of the guide roller frames.
[0006] In addition, a preferred structure is that the worktable is provided with a detection unit on the side of the guide roller frame away from the lifting platform, the worktable is provided with a feeding unit on the side between the lifting platforms, the detection unit is provided with a clamping mechanism on the side of the feeding unit, and a sealing ring placement rack for placing the sealing ring flat is provided in the middle of the upper surface of the worktable. The detection unit includes a visual inspection camera assembly mounted on a workbench and located above the sealing ring placement rack. An image display panel is provided on one side of the workbench located on the visual inspection camera assembly.
[0007] Furthermore, in a preferred configuration, the worktable is provided with a pallet transfer mechanism between the guide rollers for moving the loading pallet, and a roller limit frame for pushing the limit roller rod is provided on the upper surface of the worktable between the sealing ring placement frame and the guide rollers. On the upper surface of the worktable, on the other side away from the roller limit frame from the vision inspection camera assembly, multiple material collection box positioning blocks are provided, and sealing ring collection boxes are horizontally placed between the material collection box positioning blocks.
[0008] In addition, in a preferred configuration, a first electric slide rail is vertically installed in the middle of one side of the lifting platform, and a feeding rack is vertically slidably mounted on the first electric slide rail. Limiting rods are vertically and symmetrically installed between the feeding rack and the worktable on the lifting platform. The limiting rods are used to prevent the feeding tray from shaking. Discharge ports are opened on the rods on both sides at the horizontal height of the worktable.
[0009] In addition, a preferred structure is that a slide rail connecting plate is vertically arranged on one side of the feeding rack frame, the slide rail connecting plate is used to install on the sliding seat of the first electric slide rail, and multiple pallet support side plates are evenly arranged along the vertical direction on the feeding rack. The pallet support side plates are horizontally fixedly connected to both sides of the feeding rack, and a feeding pallet is horizontally placed on the pallet support side plate. A pallet limiting block is provided on the side surface of the pallet support side plate away from the workbench to abut the feeding pallet.
[0010] In addition, the preferred structure is that the feeding pallet is evenly provided with a plurality of placement slots for placing sealing ring frames, magnetic suction slots are symmetrically provided on the bottom wall of the placement slots, handles are vertically and symmetrically provided on the side of the feeding pallet away from the worktable, limiting slots for being abutted by limiting rods are symmetrically provided on the two corners of the feeding pallet near the worktable, and first slots for being clamped by the pallet transfer mechanism are symmetrically provided at the bottom center of the feeding pallet body located on the side of the limiting slot. The top frame of the sealing ring frame is symmetrically provided with second slots for being clamped by the feeding unit, and the slide rods on the slide rod frame are all fitted with first springs for resisting the limiting mechanism. Magnetic blocks are symmetrically provided at the bottom of the sealing ring frame.
[0011] In addition, a preferred structure is that the limiting mechanism includes a slider that is slidably fitted on a slide bar frame, the two ends of a first spring respectively abutting against the slider and the slide bar frame, a connecting push rod for being pushed by an adjustment mechanism is fixedly connected to the top of the slider, a limiting roller rod is rotatably provided at the bottom of the front surface of the slider, a roller frame is provided above the limiting roller rod of the slider, and a roller is rotatably provided at the end of the roller frame away from the slider. During the process of the sealing ring frame being clamped and sent to the detection unit by the feeding unit, the side wall of the roller guide plate provided at the top of the roller limit frame is used to squeeze the roller to realize the displacement of the slider; The adjustment mechanism includes a guide rail horizontally arranged on one side of the placement slot, a guide block slidably fitted on the guide rail, and multiple push rods for pushing the connecting push rods evenly arranged along the longitudinal direction on the guide block. A sliding frame is provided on the upper surface of one end of the guide block, and an insert rod is vertically slidably fitted on the sliding frame. A second spring for resetting is sleeved on the insert rod. A feeding tray is located at one end of the sliding frame and symmetrically arranged with sockets on one side of the guide rail.
[0012] In addition, a preferred structure is that the pallet transfer mechanism includes a screw motor assembly disposed in the middle of the worktable and located between the guide roller frames on both sides, a slider seat slidably fitted on the screw motor assembly, a second double-headed cylinder disposed on the top of the slider seat, and a second gripper for clamping the first slot disposed at the output end of the second double-headed cylinder. The feeding unit includes a second electric slide rail arranged horizontally on the side of the workbench, a third electric slide rail arranged vertically slidably on the second electric slide rail, a first servo electric cylinder slidably on the third electric slide rail, a first double-headed cylinder installed at the piston rod of the bottom output end of the first servo electric cylinder, and a first gripper for clamping the second slot is provided at the bottom output end of the first double-headed cylinder.
[0013] Furthermore, in a preferred configuration, the clamping mechanism includes a fourth electric slide rail that is laterally arranged on one side of the sealing ring placement frame. A clamping assembly is slidably fitted on the fourth electric slide rail. The clamping assembly includes a slide rail seat that is slidably fitted on the fourth electric slide rail. A second servo cylinder is vertically arranged on the slide rail seat. The second servo cylinder is equipped with a third servo cylinder that can move vertically up and down via a piston rod. The third servo cylinder is arranged longitudinally, and a rotary motor that can move longitudinally is fitted on the piston rod of the third servo cylinder. The output end of the rotary motor is equipped with a third double-headed cylinder, and the output end of the third double-headed cylinder is fitted with a third gripper for holding the sealing ring.
[0014] In addition, a preferred structure is that the upper surface of the sealing ring placement rack is provided with a sealing ring placement groove for placing the sealing ring, and the sealing ring placement rack is provided with an opening groove.
[0015] The beneficial effects of this invention are as follows: 1. Through the coordinated design of the workbench, lifting platform, loading rack, and detection unit, a continuous and automated processing flow for sealing rings is achieved, from loading, transfer, limit adjustment, visual detection, to classified collection. The lifting platform works in conjunction with the multi-layer loading rack to realize layered storage and step-by-step feeding of the loading pallet, improving the continuity of feeding and reducing the frequency of manual replenishment. The loading pallet works in conjunction with the magnetic sealing ring rack, and stable positioning is achieved through magnetic grooves and magnetic blocks, so that the sealing rings remain stable during handling and detection, improving transportation reliability.
[0016] 2. The limiting mechanism and the adjusting mechanism work together to achieve batch adjustment and rapid adaptation of the upper limit position of the sealing ring, ensuring a consistent positioning effect under different working conditions and improving changeover efficiency. The pallet transfer mechanism, the feeding unit and the clamping mechanism work together to achieve automatic transfer and precise gripping of the feeding pallet and the sealing ring frame between each station, reducing manual intervention and improving the consistency of the conveying cycle. The vision inspection camera component works with the sealing ring placement frame and the collection box positioning block to achieve front and back detection of the sealing ring and automatic separation and collection of qualified and unqualified rings, improving the integrity of the inspection and the degree of automation. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of the visual inspection equipment for sealing rings; Figure 2 This is a structural diagram of the lifting platform; Figure 3 This is a structural diagram of the feeding pallet; Figure 4 This is a schematic diagram of the bottom structure of the feeding pallet; Figure 5 This is a schematic diagram of the structure after the sealing ring frame and the feeding tray are separated. Figure 6 This is a schematic diagram of the disassembled adjustment mechanism; Figure 7 This is a schematic diagram of the sealing ring frame. Figure 8 This is a schematic diagram of the structure after the sealing ring holder and the sealing ring are separated. Figure 9 This is a schematic diagram of the limiting mechanism; Figure 10 This is a schematic diagram of the magnetic block structure; Figure 11 This is a schematic diagram of the structure after the loading rack and lifting platform are separated. Figure 12 This is a structural diagram of the feeding rack; Figure 13 This is a schematic diagram of the overall structure of the workbench; Figure 14 This is a schematic diagram of the feeding unit. Figure 15 This is a partially enlarged structural diagram of the feeding unit; Figure 16 This is a schematic diagram of the pallet transfer mechanism; Figure 17 This is a schematic diagram of the structure after the sealing ring collection box and the worktable are separated. Figure 18 This is a schematic diagram of the roller limit frame. Figure 19 This is a schematic diagram of the clamping mechanism. Figure 20 This is a schematic diagram of the clamping assembly.
[0018] In the diagram: 01. Workbench; 011. Guide roller frame; 012. Collection box positioning block; 02. Lifting platform; 021. First electric slide rail; 022. Limiting rod; 0221. Discharge port; 03. Loading rack; 031. Pallet support side plate; 032. Slide rail connecting plate; 033. Pallet limiting block; 04. Discharge unit; 05. Loading unit; 051. Second electric slide rail; 052. Third electric slide rail; 053. One servo electric cylinder; 054, First double-headed cylinder; 0541, First gripper; 06, Detection unit; 061, Vision inspection camera assembly; 062, Image display panel; 07, Sealing ring; 08, Sealing ring collection box; 1, Feeding tray; 11, Handle; 12, Placement slot; 121, Magnetic suction slot; 13, First card slot; 14, Limiting slot; 2, Sealing ring holder; 21, Placement rod; 211, Arc protrusion; 22, Slide 23. Rod frame; 24. Second slot; 25. First spring; 26. Magnetic block; 3. Adjustment mechanism; 31. Guide rail; 32. Socket; 33. Guide block; 34. Sliding frame; 35. Push rod; 36. Insert rod; 37. Second spring; 4. Limiting mechanism; 41. Slider; 42. Connecting push rod; 43. Limiting roller rod; 44. Roller frame; 45. Roller; 5. Pallet transfer mechanism; 51. Screw motor assembly; 52. Slider seat 53. Second double-headed cylinder; 54. Second gripper; 6. Clamping mechanism; 61. Fourth electric slide rail; 62. Clamping assembly; 621. Slide rail seat; 622. Second servo electric cylinder; 623. Third servo electric cylinder; 624. Rotary motor; 625. Third double-headed cylinder; 626. Third gripper; 7. Roller limit frame; 71. Roller guide plate; 8. Sealing ring placement frame; 81. Sealing ring placement groove; 82. Opening groove. Detailed Implementation
[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0020] Reference Figure 1-20 A multi-station material feeding and visual inspection device for sealing rings includes a worktable 01, a lifting platform 02 on one side of the worktable 01, a material feeding rack 03 vertically sliding on the lifting platform 02, and multiple material feeding units 04 evenly arranged along the vertical direction on the material feeding rack 03. Each material feeding unit 04 includes a material feeding tray 1 horizontally placed on the material feeding rack 03. Multiple sealing ring frames 2 are magnetically attracted to the material feeding tray 1 through magnetic suction grooves 121. Multiple sealing rings 07 are placed at intervals on the sealing ring frames 2. The material feeding tray 1 is used to realize multi-station material feeding.
[0021] The sealing ring frame 2 is magnetically attracted to the magnetic groove 121 by the magnetic block 25 at the bottom. The front side of the sealing ring frame 2 is provided with a placement rod 21 for suspending multiple sealing rings 07. The placement rod 21 is separated by arc protrusions 211 spaced apart on the upper half of the rod body. The sealing ring frame 2 is slidably fitted above the placement rod 21 with a limiting mechanism 4 for abutting the sealing rings 07. The arc protrusions 211 are used to separate the sealing rings.
[0022] In addition, the limiting mechanism 4 is slidably fitted on the sliding rod frame 22 located on the top of the placement rod 21 of the sealing ring frame 2. The limiting mechanism 4 includes a limiting roller rod 43 abutting directly above the placement rod 21. The limiting mechanism 4 is batch adjusted by the adjusting mechanism 3 provided on the feeding tray 1. The surface of the worktable 01 near the lifting platform 02 is symmetrically provided with guide roller frames 011 for sliding the feeding tray 1. A tray transfer mechanism 5 for transferring the feeding tray 1 is provided on one side of the guide roller frame 011. The guide roller frame 011 facilitates the feeding tray 1 to play a supporting role when it is pulled by the tray transfer mechanism 5.
[0023] Meanwhile, a detection unit 06 is set on the other side of the workbench 01 away from the lifting platform 02, and a feeding unit 05 is set on the side of the workbench 01 between the lifting platform 02. A clamping mechanism 6 is set on the side of the detection unit 06 near the feeding unit 05. A sealing ring placement rack 8 is set in the middle of the upper surface of the workbench 01 for placing the sealing ring 07 flat. The sealing ring placement rack 8 is used to place the sealing ring 07 for visual inspection.
[0024] The detection unit 06 includes a visual inspection camera assembly 061 disposed on the workbench 01 and located above the sealing ring placement rack 8. An image display panel 062 is disposed on one side of the visual inspection camera assembly 061 on the workbench 01.
[0025] Meanwhile, a pallet transfer mechanism 5 for pulling the material pallet 1 is provided between the guide roller frame 011 on the workbench 01. A roller limit frame 7 for pushing the limit roller rod 43 is provided between the sealing ring placement frame 8 and the guide roller frame 011 on the upper surface of the workbench 01. Multiple material collection box positioning blocks 012 are provided on the other side of the visual inspection camera assembly 061 away from the roller limit frame 7 on the upper surface of the workbench 01. A sealing ring collection box 08 is horizontally placed between the material collection box positioning blocks 012. The sealing ring collection box 08 is used to collect qualified and unqualified sealing rings 07 respectively.
[0026] Furthermore, a first electric slide rail 021 is vertically installed in the middle of one side of the frame of the lifting platform 02. A feeding rack 03 is vertically slidably fitted on the first electric slide rail 021. Limiting rods 022 are vertically and symmetrically installed between the feeding rack 03 and the worktable 01. The limiting rods 022 are used to prevent the feeding pallet 1 from shaking. The limiting rods 022 on both sides are provided with discharge ports 0221 on the rods at the horizontal height of the worktable 01. The discharge ports 0221 facilitate the separation of the feeding pallet 1 from the feeding rack 03.
[0027] In addition, a slide rail connecting plate 032 is vertically installed on one side of the feeding rack 03. The slide rail connecting plate 032 is used to install on the sliding seat of the first electric slide rail 021. Multiple pallet support side plates 031 are evenly arranged on the feeding rack 03 along the vertical direction. The pallet support side plates 031 are horizontally fixed to both sides of the feeding rack 03. A feeding pallet 1 is horizontally placed on the pallet support side plate 031. A pallet limiting block 033 is provided on the surface of the pallet support side plate 031 away from the workbench 01 to abut against the feeding pallet 1. The pallet limiting block 033 works with the limiting rod 022 to prevent the feeding pallet 1 from shaking on the feeding rack 03.
[0028] The feeding pallet 1 has multiple placement slots 12 evenly arranged on it for placing the sealing ring frame 2. Magnetic suction slots 121 are symmetrically arranged on the bottom wall of the placement slots 12. Handles 11 are vertically and symmetrically arranged on the side of the feeding pallet 1 away from the worktable 01. Limiting slots 14 for being abutted by limiting rods 022 are symmetrically arranged on both sides of the feeding pallet 1 near the worktable 01. First slots 13 for being clamped by the pallet transfer mechanism 5 are symmetrically arranged at the bottom center of the feeding pallet 1 located on one side of the limiting slot 14. The pallet transfer mechanism 5 pulls the feeding pallet 1 from the feeding frame 03 and sends it to the guide roller frame 011 through the first slots 13.
[0029] Meanwhile, the top frame of the sealing ring frame 2 is symmetrically provided with second slots 23 for being clamped by the feeding unit 05. The slide rods on the slide rod frame 22 are all fitted with first springs 24 for resisting the limiting mechanism 4. The bottom of the sealing ring frame 2 is symmetrically provided with magnetic blocks 25. After the feeding tray 1 is sent to the guide roller frame 011, the feeding unit 05 clamps the second slots 23 to send each sealing ring frame 2 to one side of the sealing ring placement frame 8 to be clamped by the clamping mechanism 6.
[0030] The limiting mechanism 4 includes a slider 41 that slides on the slide bar frame 22. The two ends of the first spring 24 abut against the slider 41 and the slide bar frame 22 respectively. A connecting push rod 42 for being pushed by the adjusting mechanism 3 is fixedly connected to the top of the slider 41. A limiting roller rod 43 is rotatably provided at the bottom of the front surface of the slider 41. A roller frame 44 is provided above the limiting roller rod 43 on the slider 41. A roller 45 is rotatably provided at the end of the roller frame 44 away from the slider 41.
[0031] During the process of the sealing ring frame 2 being clamped and sent to the detection unit 06 by the feeding unit 05, the side wall of the roller guide plate 71 set on the top of the roller limit frame 7 is used to squeeze the roller 45 to realize the displacement of the slider 41.
[0032] Furthermore, the adjustment mechanism 3 includes a guide rail 31 horizontally arranged on one side of the placement slot 12, a guide block 33 slidably fitted on the guide rail 31, and a plurality of push rods 35 for pushing the connecting push rod 42 evenly arranged along the longitudinal direction on the guide block 33. A sliding frame 34 is provided on the upper surface of one end of the guide block 33, and an insert rod 36 is vertically slidably fitted on the sliding frame 34. A second spring 37 for resetting is sleeved on the insert rod 36. The feeding tray 1 is located at one end of the sliding frame 34 and is symmetrically arranged with a socket 32 on one side of the guide rail 31. The insert rod 36 is used to insert into the socket 32, thereby locking the position of the guide block 33, and the push rod 35 will not obstruct the removal of the sealing ring frame 2.
[0033] Meanwhile, the pallet transfer mechanism 5 includes a screw motor assembly 51 located in the middle of the workbench 01 and between the two guide roller frames 011. A slider seat 52 is slidably fitted on the screw motor assembly 51. A second double-headed cylinder 53 is provided on the top of the slider seat 52. A second gripper 54 for clamping the first slot 13 is provided at the output end of the second double-headed cylinder 53. The feeding unit 05 includes a second electric slide rail 051 arranged laterally on the side of the workbench 01. A third electric slide rail 052 is slidably fitted on the second electric slide rail 051. A first servo electric cylinder 053 is slidably fitted on the third electric slide rail 052. A first double-headed cylinder 054 is installed at the piston rod of the bottom output end of the first servo electric cylinder 053. A first gripper 0541 for clamping the second slot 23 is provided at the bottom output end of the first double-headed cylinder 054.
[0034] Furthermore, the clamping mechanism 6 includes a fourth electric slide rail 61 horizontally arranged on one side of the sealing ring placement frame 8. A clamping assembly 62 is slidably fitted on the fourth electric slide rail 61. The clamping assembly 62 includes a slide rail seat 621 slidably fitted on the fourth electric slide rail 61. A second servo cylinder 622 is vertically arranged on the slide rail seat 621. The second servo cylinder 622 is equipped with a third servo cylinder 623 that can move vertically through a piston rod. The third servo cylinder 623 is arranged longitudinally. A rotary motor 624 that can move longitudinally is equipped on the piston rod of the third servo cylinder 623. A third double-headed cylinder 625 is rotatably arranged at the output end of the rotary motor 624. A third gripper 626 for clamping the sealing ring 07 is equipped at the output end of the third double-headed cylinder 625. The rotary motor 624 can realize the flipping of the sealing ring 07 and take pictures of both sides of the sealing ring 07.
[0035] Among them, the upper surface of the sealing ring placement rack 8 is provided with a sealing ring placement groove 81 for placing the sealing ring 07, and the sealing ring placement rack 8 is provided with an opening groove 82, which makes it easy to leave space for the third gripper 626.
[0036] In this embodiment, multiple feeding trays 1 are first placed on the tray support side plate 031 of the feeding rack 03, and the feeding trays 1 are fixed by the tray limiting block 033. The limiting grooves 14 on both sides of the feeding tray 1 cooperate with the limiting rod 022 to prevent displacement or shaking during the feeding process.
[0037] When feeding is required, the feeding rack 03 is moved to the corresponding height of the worktable 01 by the first electric slide rail 021, so that the target layer feeding tray 1 is aligned with the guide roller frame 011. Then, the slider seat 52 is moved by the screw motor group 51 in the tray transfer mechanism 5, and the second gripper 54 is driven by the second double-headed cylinder 53 to clamp the first slot 13 at the bottom of the feeding tray 1, thereby transferring the feeding tray 1 from the feeding rack 03 to the guide roller frame 011.
[0038] During the movement of the feeding pallet 1, a sealing ring frame 2 is installed in the placement groove 12 on the feeding pallet 1. The sealing ring frame 2 is magnetically attracted and fixed to the magnetic groove 121 by the bottom magnetic block 25, so that it remains stable during transportation. A placement rod 21 is installed on the front side of the sealing ring frame 2. Multiple sealing rings 07 are suspended on the placement rod 21 and are individually limited by the arc protrusion 211 to prevent the sealing rings 07 from tangling or overlapping.
[0039] Meanwhile, a limiting mechanism 4 is slidably installed on the slide bar frame 22 at the top of the sealing ring frame 2. The limiting mechanism 4 achieves elastic compression through the first spring 24, so that the limiting roller rod 43 always forms an upper limit on the sealing ring 07.
[0040] When the feeding pallet 1 reaches the guide roller frame 011, it is transferred to the second position by the feeding unit 05. The feeding unit 05 achieves three-dimensional positioning through the second electric slide rail 051, the third electric slide rail 052 and the first servo electric cylinder 053, and drives the first gripper 0541 to clamp the second slot 23 on the top of the sealing ring frame 2 through the first double-headed cylinder 054, so as to remove the sealing ring frame 2 from the feeding pallet 1 and transport it to the detection area.
[0041] Furthermore, during the process of the sealing ring frame 2 being sent to the clamping mechanism 6, the roller 45 will be squeezed by the roller guide plate 71, thereby causing the slider 41 to slide on the slide bar frame 22. The limiting roller rod 43 will no longer press against the sealing ring 07, and the sealing ring 07 can be freely removed. The roller limiting frame 7 is used to release the limiting state of the limiting mechanism 4.
[0042] When the sealing rings 07 are suspended in batches on the loading pallet 1, the operator does not need to remove the sealing ring holder 2. The guide block 33 is moved by the guide rail 31. The push rod 35 on the guide block 33 pushes the connecting push rod 42 in sequence, so that the slider 41 moves along the slide rod holder 22, thereby adjusting the pressing position of the limit mechanism 4 in batches. After the adjustment is completed, the insert rod 36 on the sliding frame 34 is inserted into the socket 32 and locked by the action of the second spring 37, so that the limit mechanism 4 maintains a stable working state.
[0043] When the sealing ring holder 2 enters the inspection area, the clamping mechanism 6 starts to work. The clamping mechanism 6 drives the clamping assembly 62 to move to the target station through the fourth electric slide rail 61. Then, the second servo electric cylinder 622 and the third servo electric cylinder 623 cooperate to realize the vertical and longitudinal position adjustment. The rotary motor 624 drives the third double-headed cylinder 625 to rotate, thereby driving the third gripper 626 to clamp the sealing ring 07. At the same time, the sealing ring 07 can be flipped over by the rotary motor 624, so that both sides can be visually inspected.
[0044] During the inspection process, the visual inspection camera component 061 in the inspection unit 06 acquires images of the sealing ring 07 and transmits the images to the image display panel 062 for real-time display in order to make quality judgment. After the inspection is completed, qualified and unqualified sealing rings 07 are transferred to different areas on the worktable 01 by the clamping mechanism 6, and finally fall into the sealing ring collection box 08 whose position is defined by the collection box positioning block 012, so as to achieve classified collection.
[0045] Furthermore, the operator can remove the loading pallet 1 from the loading rack 03 using handle 11.
[0046] In this invention, through the coordinated design of the workbench 01, lifting platform 02, loading rack 03, and detection unit 06, a continuous and automated processing flow for the sealing ring 07 is achieved, from loading, transfer, limit adjustment, visual detection, to classification and collection. The lifting platform 02 works in conjunction with the multi-layer loading rack 03 to achieve layered storage and step-by-step feeding of the loading pallet 1, improving the continuity of feeding and reducing the frequency of manual replenishment. The loading pallet 1 works in conjunction with the magnetic sealing ring frame 2, and stable positioning is achieved through the magnetic groove 121 and the magnetic block 25, so that the sealing ring remains stable during handling and detection, improving transportation reliability.
[0047] The limiting mechanism 4 and the adjusting mechanism 3 work together to achieve batch adjustment and rapid adaptation of the upper limiting position of the sealing ring 07, ensuring a consistent positioning effect under different working conditions and improving changeover efficiency. The pallet transfer mechanism 5, the feeding unit 05 and the clamping mechanism 6 work together to achieve automatic transfer and precise gripping of the feeding pallet 1 and the sealing ring frame 2 between various workstations, reducing manual intervention and improving the consistency of the conveying cycle. The vision inspection camera component 061 works with the sealing ring placement frame 8 and the collection box positioning block 012 to achieve front and back detection of the sealing ring 07 and automatic diversion and collection of qualified and unqualified items, improving the integrity of the inspection and the degree of automation.
[0048] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A multi-station material feeding sealing ring visual inspection device, comprising a worktable (01), characterized in that, A lifting platform (02) is provided on one side of the workbench (01). A feeding rack (03) is vertically slidably fitted on the lifting platform (02). Multiple feeding units (04) are evenly arranged on the feeding rack (03) along the vertical direction. The feeding unit (04) includes a feeding tray (1) placed horizontally on the feeding rack (03). Multiple sealing ring frames (2) are magnetically attracted on the feeding tray (1) through magnetic suction grooves (121). Multiple sealing rings (07) are placed at intervals on the sealing ring frames (2). The sealing ring frame (2) is magnetically attracted to the magnetic groove (121) by the magnetic block (25) at the bottom. The front side of the sealing ring frame (2) is provided with a placement rod (21) for suspending multiple sealing rings (07). The placement rod (21) is separated from the sealing rings (07) by the arc protrusions (211) spaced apart on the upper half of the rod body. The sealing ring frame (2) is slidably fitted with a limiting mechanism (4) above the placement rod (21) to abut against the sealing rings (07). The limiting mechanism (4) is slidably fitted on the slide bar frame (22) of the sealing ring frame (2) located at the top of the placement rod (21). The limiting mechanism (4) includes a limiting roller rod (43) abutting directly above the placement rod (21). The limiting mechanism (4) is batch adjusted by the adjusting mechanism (3) provided on the feeding tray (1). The workbench (01) is symmetrically provided with guide roller frames (011) for sliding the loading pallet (1) on the surface near the lifting platform (02), and a pallet transfer mechanism (5) for transferring the loading pallet (1) is provided on one side of the guide roller frame (011). The workbench (01) is provided with a detection unit (06) on the other side of the guide roller frame (011) away from the lifting platform (02). The workbench (01) is provided with a feeding unit (05) on one side between the lifting platform (02). The detection unit (06) is provided with a clamping mechanism (6) on the side close to the feeding unit (05). A sealing ring placement rack (8) for placing the sealing ring (07) flat is provided in the middle of the upper surface of the workbench (01). The limiting mechanism (4) includes a slider (41) that slides on the slide bar frame (22), and the two ends of the first spring (24) abut against the slider (41) and the slide bar frame (22) respectively. A connecting push rod (42) for being pushed by the adjusting mechanism (3) is fixedly connected to the top of the slider (41). A limiting roller rod (43) is rotatably provided at the bottom of the front surface of the slider (41). A roller frame (44) is provided above the limiting roller rod (43) of the slider (41). A roller (45) is rotatably provided at the end of the roller frame (44) away from the slider (41). The adjustment mechanism (3) includes a guide rail (31) horizontally arranged on one side of the placement slot (12), a guide block (33) slidably fitted on the guide rail (31), a plurality of push rods (35) for pushing the connecting push rod (42) are evenly arranged on the guide block (33) along the longitudinal direction, a sliding frame (34) is provided on the upper surface of one end of the guide block (33), a vertically sliding insert rod (36) is slidably fitted on the sliding frame (34), a second spring (37) for resetting is sleeved on the insert rod (36), and a socket (32) is symmetrically arranged on one end of the sliding frame (34) and on one side of the guide rail (31).
2. The multi-station feeding sealing ring visual inspection equipment according to claim 1, characterized in that, The detection unit (06) includes a visual inspection camera assembly (061) disposed on the workbench (01) and above the sealing ring placement rack (8), and an image display panel (062) is disposed on one side of the workbench (01) located on the visual inspection camera assembly (061).
3. The multi-station feeding sealing ring visual inspection equipment according to claim 2, characterized in that, The workbench (01) is provided with a pallet transfer mechanism (5) for pulling the pallet (1) to move between the guide roller frame (011). A roller limit frame (7) for pushing the limit roller rod (43) is provided on the upper surface of the workbench (01) between the sealing ring placement frame (8) and the guide roller frame (011). Multiple collection box positioning blocks (012) are provided on the other side of the upper surface of the workbench (01) away from the visual inspection camera assembly (061). The sealing ring collection box (08) is horizontally placed between the collection box positioning blocks (012).
4. The multi-station feeding sealing ring visual inspection equipment according to claim 1, characterized in that, The lifting platform (02) has a first electric slide rail (021) vertically installed in the middle of one side of the frame. The first electric slide rail (021) has a loading rack (03) vertically sliding on it. The lifting platform (02) is vertically and symmetrically arranged with limit rods (022) between the loading rack (03) and the worktable (01). The limit rods (022) are used to prevent the loading pallet (1) from shaking. The limit rods (022) on both sides are provided with discharge ports (0221) on the rods at the horizontal height of the worktable (01).
5. The multi-station feeding sealing ring visual inspection equipment according to claim 4, characterized in that, The feeding rack (03) has a vertically arranged slide rail connecting plate (032) on one side of the frame. The slide rail connecting plate (032) is used to install on the sliding seat of the first electric slide rail (021). Multiple pallet support side plates (031) are evenly arranged on the feeding rack (03) in the vertical direction. The pallet support side plates (031) are horizontally fixed to both sides of the feeding rack (03). A feeding pallet (1) is horizontally placed on the pallet support side plate (031). A pallet limiting block (033) is provided on the side surface of the pallet support side plate (031) away from the workbench (01) to abut against the feeding pallet (1).
6. The multi-station feeding sealing ring visual inspection equipment according to claim 5, characterized in that, The feeding tray (1) is evenly provided with multiple placement slots (12) for placing sealing ring frames (2). Magnetic suction slots (121) are symmetrically provided on the bottom wall of the placement slots (12). Handles (11) are vertically and symmetrically provided on the side of the feeding tray (1) away from the worktable (01). Limiting slots (14) for being abutted by limiting rods (022) are symmetrically provided on both sides of the feeding tray (1) near the worktable (01). First slots (13) for being clamped by the tray transfer mechanism (5) are symmetrically provided at the bottom center of the feeding tray (1) on the side of the limiting slot (14). The top frame of the sealing ring frame (2) is symmetrically provided with a second slot (23) for being clamped by the feeding unit (05). The slide rods on the slide rod frame (22) are all fitted with a first spring (24) for resisting the limiting mechanism (4). The bottom of the sealing ring frame (2) is symmetrically provided with magnetic blocks (25).
7. The multi-station feeding sealing ring visual inspection equipment according to claim 6, characterized in that, When the sealing ring frame (2) is clamped and sent to the detection unit (06) by the feeding unit (05), the side wall of the roller guide plate (71) set on the top of the roller limit frame (7) is used to squeeze the roller (45) to realize the displacement of the slider (41).
8. A multi-station material feeding sealing ring visual inspection device according to claim 6, characterized in that, The pallet transfer mechanism (5) includes a screw motor assembly (51) located in the middle of the workbench (01) and between the two guide roller frames (011). A slider seat (52) is slidably fitted on the screw motor assembly (51). A second double-headed cylinder (53) is provided on the top of the slider seat (52). A second gripper (54) for clamping the first slot (13) is provided at the output end of the second double-headed cylinder (53). The feeding unit (05) includes a second electric slide rail (051) arranged laterally on the side of the workbench (01), a third electric slide rail (052) arranged longitudinally slidably on the second electric slide rail (051), a first servo electric cylinder (053) arranged longitudinally slidably on the third electric slide rail (052), a first double-headed cylinder (054) installed at the piston rod of the bottom output end of the first servo electric cylinder (053), and a first gripper (0541) for clamping the second slot (23) is provided at the bottom output end of the first double-headed cylinder (054).
9. A multi-station material feeding sealing ring visual inspection device according to claim 2, characterized in that, The clamping mechanism (6) includes a fourth electric slide rail (61) that is laterally arranged on one side of the sealing ring placement frame (8). A clamping assembly (62) is slidably fitted on the fourth electric slide rail (61). The clamping assembly (62) includes a slide rail seat (621) that is slidably fitted on the fourth electric slide rail (61). A second servo cylinder (622) is vertically arranged on the slide rail seat (621). The second servo cylinder (622) is equipped with a third servo cylinder (623) that can be vertically lifted and lowered via a piston rod. The third servo cylinder (623) is arranged longitudinally. A rotary motor (624) that can be vertically moved is fitted on the piston rod of the third servo cylinder (623). The output end of the rotary motor (624) is rotatably equipped with a third double-headed cylinder (625), and the output end of the third double-headed cylinder (625) is equipped with a third gripper (626) for holding the sealing ring (07).
10. A multi-station material feeding sealing ring visual inspection device according to claim 2, characterized in that, The sealing ring placement rack (8) has a sealing ring placement groove (81) for placing the sealing ring (07) on its upper surface, and an opening groove (82) is provided on the sealing ring placement rack (8).
Citation Information
Patent Citations
O-shaped sealing ring automatic assembly device and method
CN108655689A
Full-automatic FPC appearance detection equipment
CN222535595U