Ophthalmic scalpel performance detector and method of use thereof
Patent Information
- Application Number
- CN202610960985.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2026-06-30
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2046-06-30
AI Technical Summary
[0002]刀片的结构强度是决定手术刀临床性能与手术安全的核心指标,直接关系到手术过程中刀刃的稳定性、避免崩刃损伤眼部组织,保障医护人员操作安全与患者术后恢复,现有技术下往往需要采用不同的设备分别实现刀片的多种强度检测,但刀片属于精密结构,频繁的更换检测设备,不仅导致检测效率降低,且容易影响检测精度
[0015] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: The present invention, by setting up a detection mechanism, realizes the switching of different detection methods, effectively saving detection time; by setting up a limit mechanism, it realizes the stable clamping of the scalpel, effectively improving detection accuracy; by setting up a vision mechanism and a conveyor belt mechanism, it further improves work efficiency.
Smart Images

Figure CN122468519B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of surgical scalpel testing technology, specifically to an ophthalmic surgical scalpel performance testing instrument and its usage method. Background Technology
[0002] The structural strength of the blade is a core indicator that determines the clinical performance and surgical safety of the scalpel. It is directly related to the stability of the blade during surgery, the prevention of blade breakage and damage to eye tissue, and the safety of medical staff and postoperative recovery of patients. Under current technology, different equipment is often required to perform various strength tests on the blade. However, the blade is a precision structure, and frequent replacement of testing equipment not only reduces testing efficiency but also easily affects testing accuracy.
[0003] Therefore, how to improve the efficiency of scalpel performance testing has become an urgent problem to be solved by those skilled in the art. Summary of the Invention
[0004] The purpose of this invention is to provide an ophthalmic scalpel performance testing instrument and its usage method to solve the problems mentioned in the background art.
[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: an ophthalmic scalpel performance testing instrument and its method of use, comprising a body, a control system, a turntable, and a testing mechanism. The testing mechanism includes a second slip ring. A guide tube is fixedly installed on the side of the slip ring near the turntable. The guide tube is semi-circular in shape. A fixing block is fixedly installed at the center of the guide tube. A pressure block and a second shear blade are respectively provided at both ends of the fixing block. The fixing block is semi-cylindrical in shape. The fixing block is fixedly installed on the side facing the second shear blade. Equipped with a shear blade, the fixed block has a cross-section away from the guide tube and has a sliding groove. A pressure pad is provided on the side of the fixed block near the pressure block. The pressure pad is cylindrical in shape and has a cross-section. A slider is fixedly installed on the cross-section. The slider and the sliding groove are slidably connected. The pressure pad is slidably connected to the guide tube. A push rod is provided on the side of the pressure block and the shear blade away from the fixed block. The push rod is fixedly connected to the guide tube, and its output end is fixedly connected to the pressure block and the shear blade respectively. A second motor is fixedly installed on the side of the second slip ring stator away from the turntable, and the output shaft of the second motor passes through the stator of the second slip ring and is fixedly connected to the moving part of the second slip ring.
[0006] According to the above technical solution, a conveyor belt mechanism is fixedly installed on the upper end of the machine body. Several supports are fixedly installed on the conveyor belt of the conveyor belt mechanism. A vision mechanism and two sets of robotic arms are fixedly installed on the upper end of the machine body. The vision mechanism and the robotic arms are both located on one side of the conveyor belt mechanism. The observation end of the vision mechanism faces the conveyor belt mechanism. The turntable is installed on the upper end of the machine body. A slip ring is installed in the middle of the turntable. A motor is arranged below the turntable. The moving part of the slip ring is fixedly connected to the output end of the turntable and the motor. The stator of the slip ring is fixedly connected to the machine body.
[0007] According to the above technical solution, a number of evenly distributed limiting mechanisms are fixedly installed on the upper end of the turntable. The limiting mechanism includes a hollow box, a wiring hole is machined on the top of the box, an arc-shaped groove is machined on the bottom of the inside of the box, the groove penetrates the side of the box away from the central axis of the turntable, a number of anti-slip strips are installed inside the groove, and guide blocks are installed on both sides of the groove.
[0008] According to the above technical solution, a lever is slidably connected to the bottom of the box, and the lever is slidably connected to the guide block. A push rod is installed on the side of the box that is not penetrated by the groove. The output end of the push rod is fixedly connected to the lever. Several push rods are installed at the top of the box. The push rods are located directly above the groove. A flexible block is installed at the output end of the push rods and faces the groove.
[0009] According to the above technical solution, the two sets of robotic arms are located on both sides of the turntable, and a sliding mechanism is installed on the side of the turntable closer to the vision mechanism, and the detection mechanism is installed on the side of the sliding mechanism closer to the turntable.
[0010] According to the above technical solution, a waste box and a finished product box are installed at the end of the machine body away from the slide mechanism. The waste box is located below the end of the conveyor belt mechanism. A scrap box and a scrap box are fixedly installed at the upper end of the machine body. The scrap box is located below the end of the turntable close to the slide mechanism, and the scrap box is located below the end of the turntable away from the slide mechanism.
[0011] The usage of the ophthalmic scalpel performance testing instrument includes: Step 1: The conveyor belt mechanism and the vision mechanism are used to perform a preliminary inspection of the surgical scalpel to be inspected, and the shape data is transmitted to the control system; Step 2: The robotic arm samples qualified surgical scalpels and uses the limiting mechanism to limit their movement; Step 3: After the scalpel moves to the testing station, the slide mechanism is activated. The slide mechanism adjusts the position of the testing mechanism and activates the push rod three. The push rod three pushes the pressure block and the second shear blade to achieve the strength test of the blade.
[0012] According to the above technical solution, step three includes: Method 1: Test the compressive strength of the blade; Method 2: Test the shear strength of the blade; Method 3: Perform unilateral shear resistance testing on the blade; Method 4: Group testing based on the actual thickness of the scalpel.
[0013] According to the above technical solution, method three includes: Start the second motor and the slide mechanism to move the second and first shear blades to the upper and lower sides of the blade respectively. Start the third push rod connected to the pressure block to push the pressure block towards the pressure pad until the pressure pad covers the first shear blade. Control the second motor and the slide mechanism to adjust their positions so that the blade is placed above the pressure pad. Start the third push rod connected to the second shear blade to make the second shear blade cut the blade.
[0014] According to the above technical solution, method four includes: Case 1: If the actual thickness deviation of the blade does not exceed one-third of the allowable deviation, it is classified as having a small deviation. For blades with small deviations, the tests in Method 1 to Method 3 are performed. Scenario 2: If the actual thickness deviation of the blade is between one-third and two-thirds of the allowable deviation, it is classified as a medium deviation. Case 3: If the actual thickness deviation of the blade is between two-thirds of the allowable deviation and the maximum value, it is classified as a limit deviation.
[0015] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: The present invention, by setting up a detection mechanism, realizes the switching of different detection methods, effectively saving detection time; by setting up a limit mechanism, it realizes the stable clamping of the scalpel, effectively improving detection accuracy; by setting up a vision mechanism and a conveyor belt mechanism, it further improves work efficiency. Attached Figure Description
[0016] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is the present invention. Figure 1Schematic diagram of area A; Figure 3 This is a schematic diagram of the installation of the limiting mechanism of the present invention; Figure 4 This is the present invention. Figure 3 Schematic diagram of area B; Figure 5 This is a half-sectional schematic diagram of the box body of the present invention; Figure 6 This is the present invention. Figure 5 Schematic diagram of region C; Figure 7 This is a schematic diagram of the detection mechanism structure of the present invention; Figure 8 This is a cross-sectional schematic diagram of the fixing block of the present invention; Figure 9 This is a schematic diagram of method one of the present invention; Figure 10 This is a schematic diagram of method two of the present invention; Figure 11 This is a schematic diagram of method three of the present invention; Figure 12 This is a schematic diagram of the surgical scalpel of the present invention; In the diagram: 1. Machine body; 2. Conveyor belt mechanism; 3. Support; 4. Vision mechanism; 5. Robotic arm; 6. Turntable; 7. Slip ring one; 8. Limiting mechanism; 81. Housing; 82. Wiring hole; 83. Groove; 84. Anti-slip strip; 85. Guide block; 86. Lever; 87. Push rod one; 88. Push rod two; 89. Flexible block; 9. Slide mechanism; 91. Camera; 10. Detection mechanism; 11. Slip ring two; 12. Motor two; 13. Guide tube; 14. Fixing block; 141. Shear blade one; 142. Slide groove; 15. Pressure pad; 151. Cross section; 152. Slider; 16. Pressure block; 17. Shear blade two; 18. Push rod three; 19. Scrap box; 20. Finished product box; 21. Residual material box; 22. Discard box. Detailed Implementation
[0017] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0018] Please see Figures 1-3The present invention provides a technical solution: an ophthalmic scalpel performance testing instrument and its usage method, including a body 1 and a control system. The control system is used to receive and analyze signals from each actuator and issue command signals to each actuator. A conveyor belt mechanism 2 is fixedly installed on the upper end of the body 1. The conveyor belt mechanism 2 is the prior art. Several supports 3 are fixedly installed on the conveyor belt of the conveyor belt mechanism 2.
[0019] A vision mechanism 4 and two sets of robotic arms 5 are fixedly installed on the upper part of the machine body 1. The vision mechanism 4 and robotic arms 5 are both located on one side of the conveyor belt mechanism 2. The observation end of the vision mechanism 4 faces the conveyor belt mechanism 2. The vision mechanism 4 and robotic arms 5 are existing technologies.
[0020] A turntable 6 is installed at the upper end of the body 1. A slip ring 7 is installed in the middle of the turntable 6. A motor (not shown in the figure) is installed below the turntable 6. The moving part of the slip ring 7 is fixedly connected to the output end of the turntable 6 and the motor. The stator of the slip ring 7 is fixedly connected to the body 1. The slip ring 7 is existing technology and is used to stably transmit power and signals between relatively rotating parts.
[0021] Please see Figures 5-6 A number of evenly distributed limiting mechanisms 8 are fixedly installed on the upper end of the turntable 6. The limiting mechanism 8 includes a hollow box 81. A wiring hole 82 is machined on the top of the box 81. An arc-shaped groove 83 is machined on the bottom of the inside of the box 81. The groove 83 penetrates the side of the box 81 away from the central axis of the turntable 6. A number of anti-slip strips 84 are installed inside the groove 83. Guide blocks 85 are installed on both sides of the groove 83. A lever 86 is slidably connected to the bottom of the inside of the box 81. The lever 86 is slidably connected to the guide block 85. A push rod 87 is installed on the side of the inside of the box 81 that is not penetrated by the groove 83. The output end of the push rod 87 is fixedly connected to the lever 86. A number of push rods 88 are installed at the top of the inside of the box 81. The push rods 88 are located directly above the groove 83. A flexible block 89 is installed on the output end of the push rods 88 and faces the groove 83. Both the push rods 87 and the push rods 88 are electric push rods.
[0022] The external power supply and control system are electrically connected to the stator of slip ring 7, and the electrical equipment of each set of limit mechanisms 8 are connected to the moving circuit of slip ring 7 through the wiring hole 82 to realize power transmission and information transmission.
[0023] Please see Figure 1 , Figure 3 , Figure 4 and Figures 7-8Two sets of robotic arms 5 are located on both sides of the turntable 6. A sliding mechanism 9 is installed on the side of the turntable 6 closest to the vision mechanism 4. A detection mechanism 10 is installed on the side of the sliding mechanism 9 closest to the turntable 6. The sliding mechanism 9 is existing technology. The sliding mechanism 9 drives the detection mechanism 10 to move freely in the horizontal and vertical directions. A camera 91 is installed on the sliding mechanism 9. The observation direction of the camera 91 is towards the detection mechanism 10.
[0024] The testing mechanism 10 includes a second slip ring 11. The stator of the second slip ring 11 is fixedly connected to the slide mechanism 9. A second motor 12 is fixedly installed on the side of the stator of the second slip ring 11 away from the turntable 6. The output shaft of the second motor 12 passes through the stator of the second slip ring 11 and is fixedly connected to the moving part of the second slip ring 11.
[0025] A guide tube 13 is fixedly installed on the side of the mover of slip ring 2 11 near turntable 6. The guide tube 13 is semi-circular in shape. A fixing block 14 is fixedly installed at the center of the guide tube 13. A pressure block 16 and a shear blade 2 17 are respectively provided at both ends of the fixing block 14.
[0026] The fixing block 14 is semi-cylindrical in shape. The first shear blade 141 is fixedly installed on the side of the fixing block 14 facing the second shear blade 17. The cross section of the fixing block 14 is far away from the guide tube 13 and has a sliding groove 142.
[0027] A pressure pad 15 is provided on the side of the fixed block 14 near the pressure block 16. The pressure pad 15 is cylindrical in shape and has a cross section 151. A slider 152 is fixedly installed on the cross section 151. The slider 152 and the slide groove 142 are slidably connected. The pressure pad 15 is slidably connected to the guide tube 13.
[0028] Push rod 18 is provided on the side of the pressure block 16 and the second shear blade 17 away from the fixed block 14. The push rod 18 is fixedly connected to the guide tube 13, and its output end is fixedly connected to the pressure block 16 and the second shear blade 17 respectively. The push rod 18 is an electric push rod. The external power supply and control system are electrically connected to the stator of the second slip ring 11. The push rod 18 is connected to the moving part of the second slip ring 11.
[0029] A waste box 19 and a finished product box 20 are installed at the end of the machine body 1 away from the slide mechanism 9. The waste box 19 is located below the end of the conveyor belt mechanism 2. A scrap box 21 and a scrap box 22 are fixedly installed at the upper end of the machine body 1. The scrap box 21 is located below the end of the turntable 6 near the slide mechanism 9, and the scrap box 22 is located below the end of the turntable 6 away from the slide mechanism 9.
[0030] This application also discloses a method for using an ophthalmic scalpel performance testing instrument, which employs the aforementioned ophthalmic scalpel performance testing instrument, including: Step 1: The conveyor belt mechanism 2 and the vision mechanism 4 are used to perform a preliminary inspection of the scalpel to be inspected, and the shape data is transmitted to the control system.
[0031] In the preceding production stage, the equipment places the handle of the scalpel to be inspected on the upper end of the support 3, so that the blade of the scalpel faces the vision mechanism 4. The conveyor belt mechanism 2 drives the support 3 to move, thereby moving the scalpel. During the movement, the vision mechanism 4 captures the shape data of the scalpel blade and transmits the obtained shape data to the control system. The control system compares the actual shape data obtained by the vision mechanism 4 with the design value of the blade. When the actual shape data exceeds the allowable error range, the scalpel is judged to be unqualified. The initial inspection of the scalpel is completed by the vision mechanism 4.
[0032] The control system transmits the detection results of the scalpels to the robotic arm 5. The robotic arm 5, which is close to the vision mechanism 4, randomly samples the qualified scalpels. The unsampled scalpels continue to move to the waste box 19 under the action of the conveyor belt mechanism 2. During this process, another set of robotic arms 5 grabs the qualified scalpels and places them into the finished product box 20 to realize the storage of qualified products. The unqualified scalpels fall directly into the waste box 19 with the conveyor belt mechanism 2 for easy recycling.
[0033] Step 2: The robotic arm 5 samples the qualified scalpels and uses the limiting mechanism 8 to limit their movement.
[0034] The robotic arm 5, which samples scalpels, grabs the sample that has passed the initial inspection and inserts the handle of the sample scalpel horizontally into the groove 83 of the limiting mechanism 8, so that the blade is located outside the housing 81.
[0035] When the second push rod 88 is activated, it extends into the groove 83, causing the flexible block 89 to press against the handle of the scalpel. The anti-slip strip 84 and the flexible block 89 work together to prevent the handle from rotating, thus limiting the position of the handle and adapting to multiple sets of handles of different specifications.
[0036] The control motor drives the turntable 6 to rotate, and the turntable 6 drives each set of limit mechanisms 8 to rotate, thereby causing the limit mechanisms 8 to move the sample scalpel to the detection station of the detection mechanism 10.
[0037] Step 3: After the scalpel moves to the testing station, the slide mechanism 9 is activated. The slide mechanism 9 adjusts the position of the testing mechanism 10 and activates the push rod 18. The push rod 18 pushes the pressure block 16 and the shear blade 17 to achieve the strength test of the blade.
[0038] Method 1: Test the compressive strength of the blade.
[0039] The slide mechanism 9 adjusts the position of the detection mechanism 10, and the motor 12 is started, causing the pressure block 16 to move above the blade and the pressure pad 15 to move below the blade, so that the blade is placed above the pressure pad 15 (e.g., Figure 9 (As shown).
[0040] Since the fixing block 14 is fixedly installed and the slide groove 142 and the slider 152 are slidably connected, the slider 152 moves downward under the action of gravity. When the slider 152 slides to the bottom of the slide groove 142, the fixing block 14 provides support for the pressure pad 15.
[0041] The push rod 18 connected to the pressure block 16 is activated. The push rod 18 pushes the pressure block 16 to move towards the pressure pad 15, causing the pressure block 16 to squeeze the blade. The control system calculates the pressure applied by the push rod 18 by the magnitude of the current of the push rod 18. The calculation principle is existing technology.
[0042] When the camera 91 observes the deformation of the blade, the control system records the pressure at this time, which is the pressure resistance limit of the blade. The push rod 18 drives the pressure block 16 away from the blade, and the motor 12 drives the limit mechanism 8 away from the detection mechanism 10, so that the detection mechanism 10 can detect the remaining sample blades.
[0043] It should be noted that blades are precision structures, and strength testing is a destructive test, which inevitably causes damage to the blade itself. Therefore, different blades need to be used for different testing methods. Even if the blade passes the test, the qualified scalpel should still be scrapped.
[0044] Method 2: Test the shear strength of the blade.
[0045] Start motor 12 and slide mechanism 9 to move shear blade 17 and shear blade 141 to the upper and lower sides of the blade respectively. Under the action of gravity, slider 152 moves along slide groove 142 towards the pressure block 16, causing pressure pad 15 to move towards the pressure block 16. At this time, shear blade 141 is fully exposed (e.g., Figure 10 (As shown).
[0046] Make the blade contact the first shear blade 141, activate the third push rod 18 connected to the second shear blade 17, the third push rod 18 pushes the second shear blade 17, so that the second shear blade 17 and the first shear blade 141 apply shearing force to the blade from both sides until the camera 91 observes the blade breakage, and the control system records the maximum shearing force at this time, which is the shear strength of the blade.
[0047] Method 3: Perform unilateral shear resistance testing on the blade.
[0048] Start motor 12 and slide mechanism 9 to move shear blade 17 and shear blade 141 to the upper and lower sides of the blade respectively, causing pressure pad 15 to move closer to pressure block 16. The principle is the same as in method two. At this time, start push rod 18 connected to pressure block 16. Push rod 18 pushes pressure block 16 towards pressure pad 15, thereby pushing pressure pad 15 towards shear blade 17 until pressure pad 15 covers shear blade 141 (e.g., ...). Figure 11As shown), at this time, the pressure pad 15 is located below the second shear blade 17. The control motor 2 12 and the slide mechanism 9 are adjusted to place the blade above the pressure pad 15 to provide support for the blade. The push rod 3 18 connected to the second shear blade 17 is activated to make the second shear blade 17 cut the blade. When the camera 91 observes that the blade breaks, the control system records the maximum shearing force at this time to obtain the shear strength of the blade.
[0049] It should be noted that when the scalpel is grasped by the robotic arm 5 and enters the limiting mechanism 8, the tilt angle of the blade is random. Therefore, in the strength test, the guide tube 13 is rotated by the second motor 12 to adjust the detection angle of the detection mechanism 10 to adapt to more situations. Since in Method 1, the pressure pad 15 is supported by the fixed block 14 under the action of gravity, in the pressure test, the pressure pad 15 is positioned below the central axis of the scalpel by the second motor 12. At this time, it can be ensured that the fixed block 14 provides support for the pressure pad 15.
[0050] Method 4: Group testing based on the actual thickness of the scalpel.
[0051] The vision mechanism 4 obtains the shape data of the blade during the initial inspection. The control system groups the blades according to their actual thickness. In the prior art, the thickness of the blade has an allowable deviation range. The deviation range is divided into three levels: small deviation, medium deviation, and extreme deviation.
[0052] Scenario 1: If the actual thickness deviation of the blade does not exceed one-third of the allowable deviation, it is classified as a small deviation. Blades with small deviations are tested according to methods one to three. If all test items are qualified, it means that the blade thickness is qualified under small fluctuation range. The test results are fed back to vision mechanism 4. Blades that meet the thickness range in the initial inspection are judged as qualified.
[0053] If any test fails, it indicates that the reason for the failure to meet the strength standard is a defect in the processing of the blade material, and the production process should be investigated.
[0054] Scenario 2: If the actual thickness deviation of the blade is between one-third and two-thirds of the allowable deviation, it is classified as a medium deviation, and the same test method 1 to method 3 is performed on this group of blades.
[0055] If the blade is thick enough and passes the inspection, it means that the blade still meets the strength requirements even when it is moderately thick, and the blade's manufacturing process is within acceptable limits.
[0056] If the blade is too thick and substandard, it indicates that the increased thickness has led to stress concentration or uneven structure inside the blade, requiring grinding.
[0057] If the blade is thin enough to meet the acceptable standard, it means that there is still a safety margin in the blade, and the production process can be optimized to further reduce costs.
[0058] If the cutting blade is too thin and substandard, it indicates that the blade's strength is insufficient due to its thinness, and the machining accuracy should be improved.
[0059] Scenario 3: If the actual thickness deviation of the blade is between two-thirds of the allowable deviation and the maximum value, it is classified as a limit deviation, and the blades in this group are tested using methods one to three.
[0060] If the test is passed, it means that the blade has a sufficiently large safety margin, and the current blade processing and material solutions can be considered as the preferred options.
[0061] If the test fails, the upper limit of the thickness of the thicker blades should be limited and the lower limit of the thickness of the thinner blades should be increased in the production process.
[0062] Furthermore, in methods one through three, the blade is crushed or sheared and breaks, with the broken blade falling directly into the waste box 21 for easy operator recycling.
[0063] Motor 1 drives turntable 6 to rotate, turntable 6 drives limit mechanism 8 to rotate, limit mechanism 8 drives the scalpel that has completed the test to move into the waste box 22. When the limit mechanism 8 drives the scalpel to move above the waste box 22, control push rod 2 88 drives flexible block 89 away from the scalpel handle, releases the limit, and starts push rod 1 87. Push rod 1 87 pushes lever 86, causing lever 86 to push the scalpel handle away from the box 81, pushing the scalpel out of the limit mechanism 8 and into the waste box 22 for easy recycling.
[0064] Furthermore, the detection results from Method 4 are fed back to the vision mechanism 4 to improve the detection standards of the vision mechanism 4. For example, in Method 4, blades with small and medium deviations are all qualified, but blades with extreme deviations are unqualified. The control system feeds back the results to the vision mechanism 4, which can determine the scalpels with extreme deviations as unqualified during the initial inspection. This allows the robotic arm 5 to sample and store scalpels with small and medium deviations, further improving work efficiency.
[0065] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0066] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An ophthalmic scalpel performance testing instrument, comprising a body (1), a control system, a turntable (6), and a testing mechanism (10), characterized in that: The detection mechanism (10) includes a slip ring two (11). A guide tube (13) is fixedly installed on the side of the slip ring two (11) near the turntable (6). The guide tube (13) is semi-circular in shape. A fixing block (14) is fixedly installed at the center of the guide tube (13). A pressure block (16) and a shear blade two (17) are respectively provided at both ends of the fixing block (14). The fixing block (14) is semi-cylindrical in shape. A shear blade one (141) is fixedly installed on the side of the fixing block (14) facing the shear blade two (17). The cross-section of the fixing block (14) is away from the guide tube (13) and has a sliding groove (142). (14) A pressure pad (15) is provided on the side near the pressure block (16). The pressure pad (15) is cylindrical in shape. A cross section (151) is provided on the pressure pad (15). A slider (152) is fixedly installed on the cross section (151). The slider (152) and the slide groove (142) are slidably connected. The pressure pad (15) is slidably connected to the guide tube (13). A push rod (18) is provided on the side of the pressure block (16) and the second shear blade (17) away from the fixed block (14). The push rod (18) is fixedly connected to the guide tube (13), and its output end is fixedly connected to the pressure block (16) and the second shear blade (17) respectively. Motor 2 (12) is fixedly installed on the side of the stator of slip ring 2 (11) away from the turntable (6). The output shaft of motor 2 (12) passes through the stator of slip ring 2 (11) and is fixedly connected to the mover of slip ring 2 (11). The upper end of the turntable (6) is fixedly equipped with several evenly distributed limiting mechanisms (8). The limiting mechanism (8) includes a hollow box (81). The top of the box (81) is machined with a wiring hole (82). The bottom of the box (81) is machined with an arc-shaped groove (83). The groove (83) penetrates the side of the box (81) away from the central axis of the turntable (6). Several anti-slip strips (84) are installed inside the groove (83). Guide blocks (85) are installed on both sides of the groove (83). A lever (86) is slidably connected to the bottom of the inner side of the housing (81). The lever (86) is slidably connected to the guide block (85). A push rod (87) is installed on the side of the inner side of the housing (81) that is not penetrated by the groove (83). The output end of the push rod (87) is fixedly connected to the lever (86). Several push rods (88) are installed at the top of the inner side of the housing (81). The push rods (88) are located directly above the groove (83). A flexible block (89) is installed at the output end of the push rods (88) and faces the groove (83).
2. The ophthalmic scalpel performance testing instrument according to claim 1, characterized in that: A conveyor belt mechanism (2) is fixedly installed on the upper end of the machine body (1). Several supports (3) are fixedly installed on the conveyor belt of the conveyor belt mechanism (2). A vision mechanism (4) and two sets of robotic arms (5) are fixedly installed on the upper end of the machine body (1). The vision mechanism (4) and the robotic arms (5) are both located on one side of the conveyor belt mechanism (2). The observation end of the vision mechanism (4) faces the conveyor belt mechanism (2). The turntable (6) is installed on the upper end of the machine body (1). A slip ring (7) is installed in the middle of the turntable (6). A motor is set below the turntable (6). The moving part of the slip ring (7) is fixedly connected to the output end of the turntable (6) and the motor. The stator of the slip ring (7) is fixedly connected to the machine body (1).
3. The ophthalmic scalpel performance testing instrument according to claim 2, characterized in that: The two sets of robotic arms (5) are located on both sides of the turntable (6). A sliding table mechanism (9) is installed on the side of the turntable (6) near the vision mechanism (4). The detection mechanism (10) is installed on the side of the sliding table mechanism (9) near the turntable (6).
4. The ophthalmic scalpel performance testing instrument according to claim 3, characterized in that: A waste box (19) and a finished product box (20) are installed at one end of the machine body (1) away from the slide mechanism (9). The waste box (19) is located below the end of the conveyor belt mechanism (2). A scrap box (21) and a scrap box (22) are fixedly installed at the upper end of the machine body (1). The scrap box (21) is located below one end of the turntable (6) near the slide mechanism (9). The scrap box (22) is located below one end of the turntable (6) away from the slide mechanism (9).
5. A method for using an ophthalmic scalpel performance testing instrument, comprising using the ophthalmic scalpel performance testing instrument as described in claim 4, characterized in that: include: Step 1: Use the conveyor belt mechanism (2) and the vision mechanism (4) to perform a preliminary inspection of the scalpel to be inspected, and transmit the shape data to the control system; Step 2: The robotic arm (5) samples qualified scalpels and uses the limiting mechanism (8) to limit their movement; Step 3: After the scalpel moves to the testing station, the slide mechanism (9) is activated. The slide mechanism (9) adjusts the position of the testing mechanism (10) and activates the push rod three (18). The push rod three (18) pushes the pressure block (16) and the second scissor blade (17) to realize the strength test of the blade.
6. The method of using the ophthalmic scalpel performance testing instrument according to claim 5, characterized in that: Step three includes: Method 1: Test the compressive strength of the blade; Method 2: Test the shear strength of the blade; Method 3: Perform unilateral shear resistance testing on the blade; Method 4: Group testing based on the actual thickness of the scalpel.
7. The method of using the ophthalmic scalpel performance testing instrument according to claim 6, characterized in that: The third method includes: Start the second motor (12) and the slide mechanism (9) to move the second shear blade (17) and the first shear blade (141) to the upper and lower sides of the blade respectively. Start the third push rod (18) connected to the pressure block (16). The third push rod (18) pushes the pressure block (16) towards the pressure pad (15) until the pressure pad (15) covers the first shear blade (141). Control the second motor (12) and the slide mechanism (9) to adjust their positions so that the blade is placed above the pressure pad (15). Start the third push rod (18) connected to the second shear blade (17) so that the second shear blade (17) cuts the blade.
8. The method of using the ophthalmic scalpel performance testing instrument according to claim 7, characterized in that: The fourth method includes: Case 1: If the actual thickness deviation of the blade does not exceed one-third of the allowable deviation, it is classified as having a small deviation. For blades with small deviations, the tests in Method 1 to Method 3 are performed. Scenario 2: If the actual thickness deviation of the blade is between one-third and two-thirds of the allowable deviation, it is classified as a medium deviation. Case 3: If the actual thickness deviation of the blade is between two-thirds of the allowable deviation and the maximum value, it is classified as a limit deviation.
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