High-efficiency horizontal numerical control gear hobbing machine

Abstract

This invention discloses a high-efficiency horizontal CNC gear hobbing machine, specifically relating to the field of gear hobbing machine technology. It includes a machine body with four fixed support legs at the bottom corners. A worktable is fixedly mounted on the top of the machine body, and a rear frame is fixedly mounted on the rear side of the top of the worktable. A processing extension arm is welded to the front side of the top of the rear frame. A gear hobbing motor is fixedly mounted on the rear side of the middle section of the rear frame, and a gear hobbing shaft is fixedly mounted on the end of the output shaft of the gear hobbing motor. A gear hobbing processing roller is fixedly mounted on the gear hobbing shaft. This invention, through the inclusion of a fixed plate, a powerful suction pump, a vision inspection camera, and a compression spring, enables timely and effective removal of waste chips during processing, preventing waste chips from affecting the processing progress. Furthermore, it allows for immediate appearance inspection after processing, eliminating the need for additional inspection and treatment, significantly improving efficiency and resulting in ideal practical performance.

Description

Technical Field

[0001] This invention relates to the field of gear hobbing machine technology, and more specifically, to a high-efficiency horizontal CNC gear hobbing machine. Background Technology

[0002] The horizontal CNC gear hobbing machine is a high-precision machine tool used to process toothed parts such as cylindrical gears, worm gears, and splines. It adopts a CNC system to control the spindle, indexing, and feed movements, and features high processing efficiency, stable precision, and high degree of automation. Its compact structure makes it suitable for mass production and complex gear processing, and it is widely used in industries such as automobiles, construction machinery, and speed reducers.

[0003] Although existing horizontal CNC gear hobbing machines can be used normally, they still have many shortcomings in actual use. For example, it is not convenient to clean up the chips in time during processing, which may affect the processing accuracy. At the same time, an additional appearance inspection is required after processing, which reduces the production efficiency. Therefore, the actual use effect of existing horizontal CNC gear hobbing machines is not ideal. Summary of the Invention

[0004] To overcome the aforementioned deficiencies of the prior art, embodiments of the present invention provide a high-efficiency horizontal CNC gear hobbing machine. By incorporating a fixed plate, a powerful suction pump, a visual inspection camera, and a compression spring, the present invention can effectively and promptly remove waste chips generated during processing, preventing waste chips from affecting the processing progress. Simultaneously, it can perform timely appearance inspection after processing without the need for additional inspection processing, significantly improving efficiency. Thus, the actual use effect of the present invention is quite ideal, thereby solving the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a high-efficiency horizontal CNC gear hobbing machine, comprising a machine body, with support legs fixedly installed at the four corners of the bottom of the machine body, a worktable fixedly installed on the top of the machine body, a rear frame fixedly installed on the rear side of the top of the worktable, a processing extension arm welded to the front side of the top of the rear frame, a gear hobbing motor fixedly installed on the rear side of the middle of the rear frame, a gear hobbing shaft fixedly installed at the end of the output shaft of the gear hobbing motor, a gear hobbing processing roller fixedly installed on the gear hobbing shaft, and the gear hobbing shaft and the output shaft of the gear hobbing motor... The transmission roller is connected, and a fixed motor is fixedly installed inside the machine body. A fixed hydraulic cylinder is fixedly installed at the end of the output shaft of the fixed motor. A limit turntable is set inside the processing extension arm. A turntable is welded to the bottom of the limit turntable. A hexagonal column is welded to the bottom of the turntable. A hexagonal hole is formed through the hexagonal column. A spring contraction hole is set at the top of the hexagonal hole. A compression spring is welded to the inner wall of the top of the spring contraction hole. A hexagonal telescopic rod is welded to the bottom end of the compression spring. The bottom end of the hexagonal telescopic rod is connected to the fixed hydraulic cylinder. A fixed plate is fixedly installed at the end of each output shaft. An anti-slip silicone pad is adhered to the surface of the fixed plate, and a limit head is installed inside the anti-slip silicone pad. A detection arm is welded to the top of the rear frame on the side away from the processing extension arm. A detection platform is installed on the top of the worktable on the side away from the processing extension arm. An LED energy-saving lamp is fixedly installed at the bottom of the detection arm. A visual inspection camera is fixedly installed at the bottom of the detection arm. A waste suction pipe is installed at the bottom of the processing extension arm. A powerful suction pump is fixedly installed at one end of the waste suction pipe. A connecting pipe is fixedly installed at the end of the powerful suction pump away from the waste suction pipe. A waste storage box is fixedly installed at the bottom of the connecting pipe. A door is hinged to the rear side of the waste storage box. An image recognition module is connected to the output end of the visual inspection camera. A processing controller is connected to the output end of the image recognition module. The processing controller is a microcontroller. A WiFi module is connected to the input end of the processing controller. A standard part appearance cloud storage device is connected to the input end of the WiFi module. An alarm is connected to the output end of the processing controller. A power module is connected to the input end of the processing controller. The visual inspection camera is used to capture the appearance of the gear to be inspected and send the photo to the image recognition module for processing; The image recognition module is used to identify the appearance of the gear to be inspected as captured by the visual inspection camera, and transmit the recognition result to the processing controller for processing.

[0006] In a preferred embodiment, the output terminal of the machining controller is connected to the input terminal of the LED energy-saving lamp, and the output terminal of the machining controller is connected to the input terminal of the fixed hydraulic cylinder.

[0007] In a preferred embodiment, the output terminal of the machining controller is connected to the input terminal of the fixed motor, and the output terminal of the machining controller is connected to the input terminal of the gear hobbing motor.

[0008] In a preferred embodiment, the fixed hydraulic cylinder is driven to the output shaft of the fixed motor, and the limiting turntable is rotatably connected to the processing extension arm.

[0009] In a preferred embodiment, the hexagonal telescopic rod is disposed through the interior of the hexagonal hole, and the shape of the hexagonal telescopic rod matches that of the hexagonal hole.

[0010] In a preferred embodiment, the hexagonal telescopic rod is slidably connected to the hexagonal hole, and the output shaft of the fixed hydraulic cylinder is drive-connected to the fixed disc at the corresponding position.

[0011] In a preferred embodiment, the waste suction pipe is fixedly installed on the rear frame, and the turntable is rotatably connected to the processing extension arm.

[0012] In a preferred embodiment, the limiting head is welded onto the fixed plate, and the output end of the processing controller is connected to the input end of the powerful suction pump.

[0013] The technical effects and advantages of this invention are as follows: This invention, by incorporating a fixed plate, a powerful suction pump, a visual inspection camera, and a compression spring, enables the timely and effective removal of waste debris during processing, preventing it from affecting the processing progress. Furthermore, it allows for immediate appearance inspection after processing, eliminating the need for additional inspection and significantly improving efficiency. Therefore, the actual performance of this invention is quite ideal. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0015] Figure 2 For the present invention Figure 1 Enlarged schematic diagram of the structure of section A in the middle.

[0016] Figure 3 This is a schematic diagram of the cross-sectional structure of the processing extension arm of the present invention.

[0017] Figure 4 This is a side view of the waste suction pipe structure of the present invention.

[0018] Figure 5 This is a front view schematic diagram of the fixed motor structure of the present invention.

[0019] Figure 6 This is a side view of the detection arm structure of the present invention.

[0020] Figure 7 This is a schematic diagram of the system of the present invention.

[0021] The attached diagram is labeled as follows: 1. Machine body; 2. Support leg; 3. Worktable; 4. Rear frame; 5. Processing extension arm; 6. Gear hobbing motor; 7. Gear hobbing shaft; 8. Gear hobbing processing roller; 9. Fixed motor; 10. Fixed hydraulic cylinder; 11. Fixed plate; 12. Anti-slip silicone pad; 13. Limit head; 14. Limit turntable; 15. Turntable; 16. Hexagonal column; 17. Hexagonal hole; 18. Spring contraction hole; 19. Compression spring; 20. Hexagonal telescopic rod; 21. Detection arm; 22. Detection table; 23. LED energy-saving lamp; 24. Visual inspection camera; 25. Waste suction pipe; 26. Power suction pump; 27. Connecting pipe; 28. Waste storage box; 29. ​​Box door; 30. Processing controller; 31. WiFi module; 32. Standard part appearance cloud storage; 33. Alarm; 34. Power module; 35. Image recognition module. Detailed Implementation

[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0023] As attached Figure 1 Appendix Figure 2 Appendix Figure 3 Appendix Figure 4 Appendix Figure 5 Appendix Figure 6 and attached Figure 7As shown, this invention provides a high-efficiency horizontal CNC gear hobbing machine, comprising a machine body 1, with support legs 2 fixedly installed at the four corners of the bottom of the machine body 1, a worktable 3 fixedly installed on the top of the machine body 1, a rear frame 4 fixedly installed on the rear side of the top of the worktable 3, a processing extension arm 5 welded to the front side of the top of the rear frame 4, a gear hobbing motor 6 fixedly installed on the rear side of the middle of the rear frame 4, a gear hobbing shaft 7 fixedly installed at the end of the output shaft of the gear hobbing motor 6, a gear hobbing processing roller 8 fixedly installed on the gear hobbing shaft 7, and the gear hobbing shaft 7 connected to the transmission roller of the output shaft of the gear hobbing motor 6, a fixed motor 9 fixedly installed inside the machine body 1, a fixed hydraulic cylinder 10 fixedly installed at the end of the output shaft of the fixed motor 9, and a limit switch is provided inside the processing extension arm 5. The bottom of the limiting turntable 14 is welded with a turntable 15, and the bottom of the turntable 15 is welded with a hexagonal column 16. A hexagonal hole 17 is formed through the hexagonal column 16, and a spring contraction hole 18 is provided at the top of the hexagonal hole 17. A compression spring 19 is welded to the inner wall of the top of the spring contraction hole 18, and a hexagonal telescopic rod 20 is welded to the bottom of the compression spring 19. A fixed plate 11 is fixedly installed at the bottom of the hexagonal telescopic rod 20 and at the end of the output shaft of the fixed hydraulic cylinder 10. An anti-slip silicone pad 12 is adhered to the surface of the fixed plate 11, and a limit head 13 is provided inside the anti-slip silicone pad 12. A detection arm 21 is welded to the top of the rear frame 4 on the side away from the processing extension arm 5. The top of the worktable 3 is away from the processing extension arm 5. A detection platform 22 is provided on one side of the processing extension arm 5. An LED energy-saving lamp 23 is fixedly installed at the bottom of the detection arm 21. A visual inspection camera 24 is fixedly installed at the bottom of the detection arm 21. A waste suction pipe 25 is provided at the bottom of the processing extension arm 5. A powerful suction pump 26 is fixedly installed at one end of the waste suction pipe 25. A connecting pipe 27 is fixedly installed at the end of the powerful suction pump 26 away from the waste suction pipe 25. A waste storage box 28 is fixedly installed at the bottom of the connecting pipe 27. A box door 29 is hinged to the rear side of the waste storage box 28. An image recognition module 35 is connected to the output end of the visual inspection camera 24. The image recognition module is a core component of computer vision technology, used to understand and interpret image content and convert image data into meaningful information. The output of the identification module 35 is connected to a processing controller 30, which is a microcontroller. A microcontroller is an integrated circuit chip that uses very large-scale integrated circuit technology to integrate a central processing unit (CPU) with data processing capabilities, random access memory (RAM), read-only memory (ROM), various I / O ports, an interrupt system, timers / counters, and other functions onto a single silicon chip to form a small but complete microcomputer system. The input of the processing controller 30 is connected to a WiFi module 31, also known as a serial Wi-Fi module. It belongs to the Internet of Things (IoT) transmission layer and its function is to convert serial or TTL levels to embedded modules that conform to the Wi-Fi wireless network communication standard. It has a built-in wireless network protocol IEEE 802.The 11b.gn protocol stack and TCP / IP protocol stack are included. The input terminal of the WiFi module 31 is connected to the standard part appearance cloud storage 32. The output terminal of the processing controller 30 is connected to the alarm 33. The input terminal of the processing controller 30 is connected to the power module 34. The visual inspection camera 24 is used to photograph the appearance of the gear to be inspected and send the photo to the image recognition module 35 for processing. The image recognition module 35 is used to recognize the appearance of the gear to be inspected captured by the visual inspection camera 24, and transmit the recognition result to the processing controller 30 for processing.

[0024] The output terminal of the processing controller 30 is connected to the input terminal of the LED energy-saving lamp 23, and the output terminal of the processing controller 30 is connected to the input terminal of the fixed hydraulic cylinder 10.

[0025] The output terminal of the machining controller 30 is connected to the input terminal of the fixed motor 9, and the output terminal of the machining controller 30 is connected to the input terminal of the gear hobbing motor 6.

[0026] The fixed hydraulic cylinder 10 is connected to the output shaft of the fixed motor 9 via a transmission, and the limiting turntable 14 is rotatably connected to the processing extension arm 5.

[0027] The hexagonal telescopic rod 20 is inserted through the hexagonal hole 17, and the shape of the hexagonal telescopic rod 20 matches that of the hexagonal hole 17.

[0028] The hexagonal telescopic rod 20 is slidably connected to the hexagonal hole 17, and the output shaft of the fixed hydraulic cylinder 10 is connected to the fixed disk 11 at the corresponding position.

[0029] The waste suction pipe 25 is fixedly installed on the rear frame 4, and the turntable 15 is rotatably connected to the processing extension arm 5.

[0030] The limiting head 13 is welded onto the fixed plate 11, and the output end of the processing controller 30 is connected to the input end of the powerful suction pump 26.

[0031] The microcontroller model is set to M68HC16, the WiFi module 31 model is set to TLN13UA06, and the image recognition module 35 model is set to AR0230.

[0032] The specific implementation method is as follows: When using this invention, the blank to be processed is placed on the fixed plate 11 on the fixed hydraulic cylinder 10. Then, the processing controller 30 controls the fixed hydraulic cylinder 10 to start, so that the output shaft of the fixed hydraulic cylinder 10 extends, causing the two fixed plates 11 to move closer to each other until the blank is clamped. After clamping, the compression spring 19 is in a compressed state. When the blank is just fixed, the processing controller 30 starts the gear hobbing motor 6. The gear hobbing motor 6 drives the gear hobbing processing roller 8 to rotate, performing gear hobbing processing on the blank. During this process, the processing controller 30 controls the fixed motor... 9. Start-up: The fixed motor 9 starts, driving the fixed hydraulic cylinder 10 to rotate, which in turn drives the fixed plate 11 to rotate, and in turn drives the blank to rotate. The fixed plate 11 at the top drives the turntable 15 to rotate at the bottom of the processing extension arm 5. Then, during the gear hobbing process, the fixed hydraulic cylinder 10 will continue to push the blank upward until the teeth on the blank are completely machined. When it is completely machined, the compression spring 19 is just compressed to its limit position. During the gear hobbing process, the processing controller 30 will start the powerful suction pump 26. The powerful suction pump 26 absorbs the waste generated during processing through the waste suction pipe 5. Waste is sucked into the waste storage box 28 through the connecting pipe 27 for temporary storage. It can be cleaned through the box door. After processing, the processing controller 30 starts the fixed hydraulic cylinder 10 to retract the output shaft, so that the gear is released. Then the gear is removed and placed on the inspection table 22. Then the processing controller 30 starts the LED energy-saving lamp 23. At the same time, the processing controller 30 starts the visual inspection camera 24 to take a picture of the appearance of the gear to be inspected and sends the picture to the image recognition module 35 for processing. Then the image recognition module 35 recognizes the appearance of the gear to be inspected taken by the visual inspection camera 24 through the standard part appearance cloud memory 32 and transmits the recognition result to the processing controller 30 for processing. If there are defects, the processing controller 30 starts the alarm 33 to remind the staff to deal with the defective product. If there are no defects, the next piece is processed. This allows the invention to effectively remove the waste generated during the processing, avoiding the waste from affecting the processing progress. At the same time, the appearance inspection can be carried out in time after processing without the need for additional inspection processing, which significantly improves efficiency. Thus, the actual use effect of the invention is quite ideal.

[0033] Working principle of this invention: Refer to the instruction manual appendix Figure 1 Appendix Figure 2 Appendix Figure 3 Appendix Figure 4 Appendix Figure 5 Appendix Figure 6 and attached Figure 7When using this invention, the structure including a fixed plate 11, a powerful suction pump 26, a visual inspection camera 24, and a compression spring 19 enables the invention to effectively and promptly remove waste during processing, preventing waste from affecting the processing progress. At the same time, appearance inspection can be performed promptly after processing without the need for additional inspection, which significantly improves efficiency. As a result, the actual use effect of this invention is quite ideal.

[0034] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change. Secondly: The accompanying drawings of the embodiments disclosed in this invention only involve the structures involved in the embodiments disclosed in this invention. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this invention can be combined with each other. In conclusion, the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A high-efficiency horizontal CNC gear hobbing machine, comprising a machine body (1), characterized in that: The machine body (1) has four fixed support legs (2) at the bottom corners. The machine body (1) has a fixed worktable (3) at the top. The worktable (3) has a fixed rear frame (4) at the top rear side. The rear frame (4) has a processing extension arm (5) welded to the top front side. The rear frame (4) has a gear hobbing motor (6) at the middle rear side. The gear hobbing motor (6) has a gear hobbing shaft (7) at the end of its output shaft. The gear hobbing shaft (7) has a gear hobbing processing roller (8) fixedly mounted on it. The gear hobbing shaft (7) is connected to the gear hobbing motor (6) output shaft transmission roller. The machine body (1) has a fixed motor (9) inside. The fixed motor (9) has a fixed transmission roller at the end of its output shaft. The hydraulic cylinder (10) has a limiting turntable (14) inside the processing extension arm (5). A turntable (15) is welded to the bottom of the limiting turntable (14). A hexagonal column (16) is welded to the bottom of the turntable (15). A hexagonal hole (17) is provided through the hexagonal column (16). A spring contraction hole (18) is provided at the top of the hexagonal hole (17). A compression spring (19) is welded to the inner wall of the top of the spring contraction hole (18). A hexagonal telescopic rod (20) is welded to the bottom of the compression spring (19). A fixed plate (11) is fixedly installed at the bottom of the hexagonal telescopic rod (20) and the end of the output shaft of the fixed hydraulic cylinder (10). The surface of the fixed plate (11) is bonded with a fixed plate. An anti-slip silicone pad (12) is provided, and a limit head (13) is provided inside the anti-slip silicone pad (12). A detection arm (21) is welded to the top of the rear frame (4) on the side away from the processing extension arm (5). A detection table (22) is provided on the top of the worktable (3) on the side away from the processing extension arm (5). An LED energy-saving lamp (23) is fixedly installed at the bottom of the detection arm (21). A visual inspection camera (24) is fixedly installed at the bottom of the detection arm (21). A waste suction pipe (25) is provided at the bottom of the processing extension arm (5). A powerful suction pump (26) is fixedly installed at one end of the waste suction pipe (25). A connecting pipe is fixedly installed at the end of the powerful suction pump (26) away from the waste suction pipe (25). (27), a waste storage box (28) is fixedly installed at the bottom of the connecting pipe (27), and a box door (29) is hinged on the rear side of the waste storage box (28). The output end of the visual inspection camera (24) is connected to an image recognition module (35), and the output end of the image recognition module (35) is connected to a processing controller (30). The processing controller (30) is set as a microcontroller, and the input end of the processing controller (30) is connected to a WiFi module (31). The input end of the WiFi module (31) is connected to a standard part appearance cloud storage device (32). The output end of the processing controller (30) is connected to an alarm (33), and the input end of the processing controller (30) is connected to a power module (34). The visual inspection camera (24) is used to photograph the appearance of the gear to be inspected and send the photo to the image recognition module (35) for processing; The image recognition module (35) is used to recognize the appearance of the gear to be inspected captured by the visual inspection camera (24) and transmit the recognition result to the processing controller (30) for processing.

2. The high-efficiency horizontal CNC gear hobbing machine according to claim 1, characterized in that: The output of the processing controller (30) is connected to the input of the LED energy-saving lamp (23), and the output of the processing controller (30) is connected to the input of the fixed hydraulic cylinder (10).

3. A high-efficiency horizontal CNC gear hobbing machine according to claim 1, characterized in that: The output of the machining controller (30) is connected to the input of the fixed motor (9), and the output of the machining controller (30) is connected to the input of the gear hobbing motor (6).

4. A high-efficiency horizontal CNC gear hobbing machine according to claim 1, characterized in that: The fixed hydraulic cylinder (10) is connected to the output shaft of the fixed motor (9) via a transmission, and the limiting turntable (14) is rotatably connected to the processing extension arm (5).

5. A high-efficiency horizontal CNC gear hobbing machine according to claim 1, characterized in that: The hexagonal telescopic rod (20) is inserted through the hexagonal hole (17), and the shape of the hexagonal telescopic rod (20) matches that of the hexagonal hole (17).

6. A high-efficiency horizontal CNC gear hobbing machine according to claim 1, characterized in that: The hexagonal telescopic rod (20) is slidably connected to the hexagonal hole (17), and the output shaft of the fixed hydraulic cylinder (10) is connected to the fixed disk (11) at the corresponding position for transmission.

7. A high-efficiency horizontal CNC gear hobbing machine according to claim 1, characterized in that: The waste suction pipe (25) is fixedly installed on the rear frame (4), and the turntable (15) is rotatably connected to the processing extension arm (5).

8. A high-efficiency horizontal CNC gear hobbing machine according to claim 1, characterized in that: The limiting head (13) is welded onto the fixed plate (11), and the output end of the processing controller (30) is connected to the input end of the powerful suction pump (26).

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