A faucet processing milling device

Abstract

The application relates to the technical field of machining equipment, and discloses a faucet processing milling device which comprises a base, a rack arranged on the base, an adjusting piece fixed on the base and the rack, a working box fixed above the adjusting piece and located at the rack, a function box fixed on the working box, a power piece fixed in the working box, a mounting cylinder rotatably inserted below the working box, and a clamping cylinder seat rotatably arranged below the mounting cylinder. The faster the milling cutter rotates, the higher the heat generated by cutting is, the greater the contraction of the shape memory alloy spring is, the greater the hydraulic transmission output thrust is, the greater the force of the curved and inclined block and the clamping cap on the clamping cone and the milling cutter is, and the higher the stability of the milling cutter rotating work is. The device can automatically adjust the clamping force according to the temperature change of the milling cutter, the higher the temperature is, the tighter the clamping is, the loosening and slipping of the milling cutter during high-speed processing is avoided, and the processing safety and the processing precision are ensured.

Description

Technical Field

[0001] This invention relates to the field of machining equipment technology, specifically to a milling device for processing faucets. Background Technology

[0002] As the kitchen and bathroom hardware industry continues to demand higher precision in product appearance and processing efficiency, the stability of tool clamping in faucet milling is receiving increasing attention. Faucets, as core components of kitchen and bathroom hardware, are mostly made of copper alloys and stainless steel. Milling is a crucial process for shaping the faucet's form and machining its holes, and the stability of the milling cutter clamping directly determines processing accuracy and production safety. Existing milling equipment for faucet processing generally uses a manual locking mechanism with a tapered chuck and a clamping cap, relying on the mechanical pressure generated by tightening the threads to hold the milling cutter shank and secure the tool.

[0003] This type of clamping structure can only provide a constant static clamping force and cannot automatically adjust the clamping force according to changes in machining conditions. During high-speed cutting of the workpiece by the milling cutter, the continuous friction between the cutting edge and the metal workpiece generates a large amount of cutting heat. The heat is conducted along the tool holder to the tapered collet and collet seat, causing the metal clamping components to expand and deform due to heat. The initially set clamping force continuously decreases as the temperature rises. During long-term continuous high-speed machining, the thermal expansion of the tool continues to increase, and the fit clearance of the clamping interface changes. This easily leads to problems such as milling cutter loosening and slippage, and excessive radial runout, resulting in increased surface roughness of the faucet, deviation of dimensional accuracy from design requirements, and directly increasing the product scrap rate. Summary of the Invention

[0004] This invention provides a milling device for faucet processing, which can adaptively adjust the clamping force according to the temperature change of the milling cutter itself.

[0005] To solve the above-mentioned technical problems, the technical solution of the present invention is as follows: In a first aspect, a milling device for processing faucets includes: a base and a frame disposed on the base, and further includes: Adjusting components are fixed to the base and frame; the work box is fixed above the adjusting components and located on the frame; the function box is fixed to the work box; the power component is fixed inside the work box; the mounting cylinder is rotatably inserted into the bottom of the work box; the clamping seat is rotatably positioned below the mounting cylinder; sixteen sets of temperature compensation components are provided, and the sixteen sets of temperature compensation components are distributed at equal angles around the clamping seat as the axis within the clamping seat; the conical clamping cylinder is slidably inserted into the bottom of the clamping seat; the clamping cap is threaded onto the bottom of the clamping seat; and the worktable is fixed below the adjusting components and located at the base. The temperature compensation component includes: a temperature sensing groove formed on the inner wall of the clamping sleeve; a hydraulic groove formed inside the clamping sleeve; an inclined groove formed on the inner wall of the clamping sleeve and connected to the hydraulic groove; a limiting groove formed on the upper and lower sides of the inclined groove; a temperature sensing box fixed inside the temperature sensing groove; a movable cavity formed at the upper position inside the temperature sensing box; a temperature sensing cavity formed at the middle position inside the temperature sensing box; a heat-conducting plate fixed at the middle position of the temperature sensing box and located at the temperature sensing cavity; a hydraulic cavity formed at the lower position inside the temperature sensing box; an elastic piston slidably disposed at the top of the movable cavity; a return spring, one end fixed to the bottom of the movable cavity and the other end fixed below the elastic piston; and a guide rod, one end fixed below the elastic piston and the other end slidingly extending into the temperature sensing cavity. The components include: a ring seat fixed to one end of the guide rod extending into the temperature sensing cavity; a shape memory alloy spring fixed at one end to the bottom of the temperature sensing cavity and at the other end to the ring seat; a first hydraulic piston slidably disposed at the top of the hydraulic cavity; an extension rod fixed at one end to the ring seat and at the other end to the first hydraulic piston; a hydraulic cylinder fixed in the hydraulic groove; a supply pipe extending at one end to the bottom of the hydraulic cavity and at the other end to the hydraulic cylinder; a second hydraulic piston slidably disposed in the hydraulic cavity; a pressure rod fixed at one end to the second hydraulic piston and extending beyond the hydraulic cylinder; a curved block fixed to the end of the pressure rod extending beyond the hydraulic cylinder and slidably disposed in the inclined groove; and a limiting block fixed on the upper and lower sides of the curved block and located in the limiting groove.

[0006] Furthermore, the temperature compensation component also includes: A sealing groove is formed inside the temperature sensing box and located between the temperature sensing chamber and the hydraulic chamber; a first sealing ring is fixed inside the sealing groove; a second sealing ring is fixedly fitted onto the first hydraulic piston; a third sealing ring is fixedly fitted onto the second hydraulic piston; and a limiting post is fixed inside the hydraulic cylinder.

[0007] Furthermore, the adjusting member includes: There are two first guide rails, each bolted to the frame; four first sliders, each pair slidably mounted on two first guide rails; a first displacement plate, bolted on one side to the first slider and on the other side to the work box; a first motor base, fixed to the frame; a first drive motor, fixed to the first motor base; a first lead screw, one end fixed to the first drive motor and the other end rotatably mounted below the frame and oriented vertically; and a first nut seat, fixed to the first displacement plate and threaded onto the first lead screw.

[0008] Furthermore, the adjusting member also includes: There are two second guide rails, each fixed to one side of the base; there are four second sliders, each pair sliding on two second guide rails; a second displacement plate is fixed to the second sliders with screws; a second motor base is fixed to the rear end of the base; a second drive motor is fixed to the second motor base; a second lead screw has one end fixed to the second drive motor and the other end rotatably mounted at the front end of the base, and is positioned in a front-rear direction; a second nut seat is fixed to the second displacement plate and threaded onto the second lead screw.

[0009] Furthermore, the adjusting member also includes: There are two third guide rails, which are bolted to both sides above the second displacement plate; there are four third sliders, which are slidably mounted on two third guide rails in pairs, and bolted to the bottom of the worktable; a third motor base is fixed to the end of the second displacement plate; and a third drive motor is fixed to the third motor base.

[0010] Furthermore, the adjusting member also includes: The first transmission gear is rotatably mounted on the third drive motor; the second transmission gear is rotatably mounted on the third motor base; the transmission belt has one end sleeved on the first transmission gear and the other end sleeved on the second transmission gear; the third lead screw has one end fixed on the second transmission gear and the other end rotatably mounted on the end of the second displacement plate, and is positioned in a left-right direction; the third nut seat is fixed below the worktable and threaded onto the third lead screw; the dust cover is fixed on the third motor base.

[0011] Furthermore, the power component includes: The intermediate plate is fixed to the work box; the mounting bracket is fixed above the intermediate plate; and the sleeve seat is fixed above the intermediate plate and rotatably sleeved on the mounting sleeve.

[0012] Furthermore, the power component also includes: The power motor is fixed above the mounting bracket; the first power gear is fixed on the power motor; the power shaft is rotatably inserted into the mounting cylinder, and one end of the shaft inside the mounting cylinder is connected to the clamp seat; the second power gear is fixed above the power shaft; the synchronous belt has one end fitted onto the first power gear and the other end fitted onto the second power gear.

[0013] Furthermore, the end face of the curved block is provided with an anti-slip groove.

[0014] Furthermore, it also includes: The function knob is located at the front of the function box; the first handle is located at the front of the work box; the second handle is located at the front of the work box.

[0015] The above-described solution of the present invention has at least the following beneficial effects: This invention utilizes a milling cutter to continuously generate heat during the cutting of a faucet workpiece. The milling cutter's own temperature gradually increases, and this heat is transferred to a tapered collet, which in turn transfers heat to a heat-conducting plate. The heat-conducting plate then conducts the heat to the temperature-sensing cavity inside the temperature-sensing box, causing the temperature inside the cavity to rise synchronously. This temperature action acts on a shape memory alloy spring, causing it to deform and contract upon heating. The resulting tension drives a ring seat downwards, which in turn drives a guide rod and an extension rod to slide downwards simultaneously. The guide rod pulls an elastic piston downwards along the movable cavity, and the extension rod drives a first hydraulic piston downwards within the hydraulic cavity. The first hydraulic piston compresses the hydraulic oil inside the hydraulic cavity, forcing it to be transported through a supply pipe to the hydraulic cylinder, which is fixedly installed inside the hydraulic tank. As the amount of hydraulic oil inside the hydraulic cylinder increases, it pushes a second hydraulic piston outwards, which in turn drives a pressure rod. As the chuck moves towards the conical chuck, the pressure rod pushes the slanted block out of the groove. The limiting blocks on the upper and lower sides of the slanted block slide along the limiting groove, limiting the movement path of the slanted block and ensuring stable movement without deviation. The inclined surface of the slanted block abuts against the conical surface of the conical chuck, applying a thrust towards the clamping cap. The movement of the conical chuck is restricted by the clamping cap. The slanted block and the clamping cap together form an additional clamping force on the conical chuck. The faster the milling cutter rotates, the higher the heat generated by cutting, the greater the contraction of the shape memory alloy spring, and the greater the thrust output of the hydraulic transmission. The greater the force with which the slanted block and the clamping cap clamp the conical chuck and the milling cutter, the higher the stability of the milling cutter's rotation. The device can adaptively adjust the clamping force according to the temperature change of the milling cutter itself. The higher the temperature, the tighter the clamping, preventing loosening and slippage of the milling cutter during high-speed machining, and ensuring machining safety and accuracy. Attached Figure Description

[0016] Figure 1 This is a first-view overall structural diagram of a faucet processing milling device provided in an embodiment of the present invention; Figure 2 This is a second-view overall structural diagram of a faucet processing milling device provided in an embodiment of the present invention; Figure 3 This is a third-view overall structural diagram of a faucet processing milling device provided in an embodiment of the present invention; Figure 4 This is a schematic diagram of the second nut seat structure of a faucet processing milling device provided in an embodiment of the present invention; Figure 5 This is a schematic diagram of the power shaft structure of a faucet milling device provided in an embodiment of the present invention; Figure 6 A schematic diagram of the clamp seat structure of a faucet processing milling device provided in an embodiment of the present invention; Figure 7 A schematic diagram of a conical clamping cylinder structure for a faucet milling device provided in an embodiment of the present invention; Figure 8 A faucet milling device provided in an embodiment of the present invention Figure 7 Enlarged view of point A; Figure 9 A faucet milling device provided in an embodiment of the present invention Figure 7 Enlarged view of point B; Figure 10 A schematic diagram of a clamping cap structure for a faucet milling device provided in an embodiment of the present invention; Figure 11 A faucet milling device provided in an embodiment of the present invention Figure 10 Enlarged view of point C.

[0017] Explanation of reference numerals in the attached figures: In the diagram: 1. Base; 2. Frame; 3. Adjusting component; 301. First guide rail; 302. First slider; 303. First displacement plate; 304. First motor base; 305. First drive motor; 306. First lead screw; 307. First nut seat; 308. Second guide rail; 309. Second slider; 3010. Second displacement plate; 3011. Second motor base; 3012. Second drive motor; 3013. Second lead screw; 3014. Second nut seat; 3015. Third guide rail; 3016, Third slider; 3017, Third motor base; 3018, Third drive motor; 3019, First transmission gear; 3020, Second transmission gear; 3021, Transmission belt; 3022, Third lead screw; 3023, Third nut seat; 3024, Dust cover; 4, Work box; 5, Function box; 6, Power component; 601, Intermediate plate; 602, Mounting bracket; 603, Sleeve seat; 604, Power motor; 605, First power gear; 606, Power shaft; 607, Third... 2. Power gear; 608. Synchronous belt; 7. Mounting cylinder; 8. Clamp seat; 9. Temperature compensation component; 901. Temperature sensing groove; 902. Hydraulic groove; 903. Inclined groove; 904. Limiting groove; 905. Temperature sensing box; 906. Movable cavity; 907. Temperature sensing cavity; 908. Heat-conducting plate; 909. Hydraulic cavity; 9010. Elastic piston; 9011. Return spring; 9012. Guide rod; 9013. Ring seat; 9014. Shape memory alloy spring; 9015. First hydraulic piston; 9016. 9017. Extension rod; 9018. Hydraulic cylinder; 9019. Liquid supply pipe; 9020. Second hydraulic piston; 9021. Pressure rod; 9022. Inclined block; 9023. Limiting block; 9024. Sealing groove; 9025. First sealing ring; 9026. Second sealing ring; 9027. Third sealing ring; 9028. Limiting post; 9029. Anti-slip groove; 10. Conical clamp; 11. Clamping cap; 12. Worktable; 13. Function knob; 14. First handle; 15. Second handle. Detailed Implementation

[0018] Exemplary embodiments of the invention will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the invention are shown in the drawings, it should be understood that the invention may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this invention will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.

[0019] like Figures 1 to 11 As shown, an embodiment of the present invention provides a faucet milling device, including: a base 1 and a frame 2 disposed on the base 1, and further including: Adjusting component 3 is fixed to base 1 and frame 2; working box 4 is fixed above adjusting component 3 and located at frame 2; function box 5 is fixed to working box 4; power component 6 is fixed inside working box 4; mounting cylinder 7 is rotatably inserted into the lower part of working box 4; clamping sleeve seat 8 is rotatably located below mounting cylinder 7; temperature compensation component 9 is provided in sixteen groups, and the sixteen groups of temperature compensation component 9 are distributed at equal angles around clamping sleeve seat 8; conical clamping sleeve 10 is slidably inserted into the lower part of clamping sleeve seat 8; clamping cap 11 is threadedly sleeved into the lower part of clamping sleeve seat 8; worktable 12 is fixed below adjusting component 3 and located at base 1; function knob 13 is rotatably located at the front end of function box 5; first handle 14 is rotatably located at the front end of working box 4; second handle 15 is rotatably located at the front end of working box 4.

[0020] Specifically, the base 1 and the frame 2 constitute the overall load-bearing base of the device, providing a stable installation foundation for each functional component; the adjusting component 3 serves as a displacement adjusting component, enabling multi-dimensional precise adjustment of the device's processing station; the work box 4 is used to integrate and install the power component 6, and the function box 5 integrates the device's control structure; the mounting cylinder 7 is used to rotate and receive the clamping sleeve seat 8, and sixteen sets of evenly distributed ring-shaped temperature compensation components 9, together with the clamping sleeve seat 8, form a temperature adaptive clamping compensation structure; the conical clamping sleeve 10 and the clamping cap 11 are threaded together, enabling rapid clamping and fixing of the milling cutter; the worktable 12 is used to support and fix the faucet workpiece to be processed, and the function knob 13, the first handle 14, and the second handle 15 cooperate with each other to realize the switching of device functions and the manual adjustment of processing parameters, respectively.

[0021] In another preferred embodiment of the present invention, the adjusting member 3 includes: two first guide rails 301, which are bolted to the frame 2; four first sliders 302, which are slidably disposed on two first guide rails 301 in pairs; a first displacement plate 303, which is bolted to the first sliders 302 on one side and fixed to the working box 4 on the other side; a first motor base 304, which is fixed to the frame 2; a first drive motor 305, which is fixed to the first motor base 304; a first lead screw 306, which is fixed at one end to the first drive motor 305 and rotatably disposed below the frame 2 and in the height direction; and a first nut seat 307, which is fixed to the first displacement plate 303 and threadedly sleeved on the first lead screw 306.

[0022] The adjusting component 3 also includes: two second guide rails 308, which are fixed to the two sides of the base 1 respectively; four second sliders 309, which are slidably mounted on two second guide rails 308 in pairs; a second displacement plate 3010, which is fixed to the second sliders 309 with screws; a second motor base 3011, which is fixed to the rear end of the base 1; a second drive motor 3012, which is fixed to the second motor base 3011; a second lead screw 3013, which is fixed at one end to the second drive motor 3012 and rotatably mounted at the front end of the base 1 in a front-back direction; and a second nut seat 3014, which is fixed to the second displacement plate 3010 and threaded onto the second lead screw 3013.

[0023] Adjusting component 3 further includes: two third guide rails 3015, which are bolted to both sides above the second displacement plate 3010; four third sliders 3016, which are slidably mounted on two third guide rails 3015 in pairs and bolted to the bottom of the worktable 12; a third motor base 3017, fixed to the end of the second displacement plate 3010; a third drive motor 3018, fixed to the third motor base 3017; and a first transmission gear 3019, rotatably mounted on the third drive motor 3010. 18; the second transmission gear 3020 is rotatably mounted on the third motor base 3017; the transmission belt 3021 has one end sleeved on the first transmission gear 3019 and the other end sleeved on the second transmission gear 3020; the third lead screw 3022 has one end fixed on the second transmission gear 3022 and the other end rotatably mounted on the end of the second displacement plate 3010, and is arranged in a left-right direction; the third nut seat 3023 is fixed below the worktable 12 and threaded onto the third lead screw 3022; the dust cover 3024 is fixed on the third motor base 3017.

[0024] Specifically, the adjusting component 3 adopts a three-axis linkage displacement adjusting structure to achieve three-dimensional precise adjustment of the machining station; in the vertical adjustment structure, the first drive motor 305 is fixedly installed on the first motor base 304, and through the threaded transmission of the first lead screw 306 and the first nut seat 307, in conjunction with the sliding guidance of the first guide rail 301 and the first slider 302, drives the first displacement plate 303 and the upper machining components to perform vertical lifting and lowering movements, thereby achieving machining height adjustment; in the front and rear adjustment structure, the second drive motor 3012 drives the second lead screw 3013 to rotate, through the threaded transmission of the first lead screw 306 and the first nut seat 307, and through the sliding guidance of the first guide rail 301 and the first slider 302, drives the first displacement plate 303 and the upper machining components to perform vertical lifting and lowering movements, thereby achieving machining height adjustment; in the front and rear adjustment structure, the second drive motor 3012 drives the second lead screw 3013 to rotate, through the threaded transmission of the first lead screw 306 and the first nut seat 307, in conjunction with the sliding guidance of the first guide rail 301 and the first slider 302, drives the first displacement plate 303 and the upper machining components to perform vertical lifting and lowering movements, thereby achieving machining height adjustment. The second nut seat 3014 drives the second displacement plate 3010 to move back and forth along the second guide rail 308, realizing the adjustment of the workpiece's back and forth feed. In the left and right adjustment structure, the third drive motor 3018 forms a synchronous transmission with the second transmission gear 3020 through the first transmission gear 3019 and the transmission belt 3021, driving the third lead screw 3022 to rotate. The third nut seat 3023 drives the worktable 12 to slide left and right along the third guide rail 3015, realizing the adjustment of the workpiece's left and right position. The dust cover 3024 can effectively protect the transmission components and avoid impurities from affecting the transmission accuracy.

[0025] In another preferred embodiment of the present invention, the power component 6 includes: an intermediate plate 601, fixed on the working box 4; a mounting bracket 602, fixed above the intermediate plate 601; and a sleeve seat 603, fixed above the intermediate plate 601 and rotatably sleeved on the mounting cylinder 7.

[0026] The power component 6 also includes: a power motor 604, fixed above the mounting bracket 602; a first power gear 605, fixed on the power motor 604; a power shaft 606, rotatably inserted into the mounting cylinder 7, with one end inside the mounting cylinder 7 connected to the clamp seat 8; a second power gear 607, fixed above the power shaft 606; and a synchronous belt 608, one end of which is sleeved on the first power gear 605, and the other end of which is sleeved on the second power gear 607.

[0027] Specifically, the intermediate plate 601 and the mounting bracket 602 provide a stable mounting carrier for the power components, and the sleeve seat 603 provides limiting support for the mounting sleeve 7 to ensure coaxial stability during its rotation. The power motor 604 provides rotational power for milling, and through the first power gear 605, the synchronous belt 608 and the second power gear 607, a synchronous transmission structure is formed to stably transmit torque to the power shaft 606. The power shaft 606 is docked and fixed to the clamp seat 8, which can drive the overall tool clamping structure to rotate at high speed, providing stable and uniform rotational power for the faucet milling operation. The belt drive structure has the characteristics of buffering and noise reduction and smooth transmission.

[0028] In another preferred embodiment of the present invention, the temperature compensation component 9 includes: a temperature sensing groove 901 formed on the inner wall of the clamping sleeve seat 8; a hydraulic groove 902 formed in the clamping sleeve seat 8; an inclined groove 903 formed on the inner wall of the clamping sleeve seat 8 and communicating with the hydraulic groove 902; a limiting groove 904 formed on the upper and lower sides of the inclined groove 903; a temperature sensing box 905 fixed in the temperature sensing groove 901; a movable cavity 906 formed in the upper part of the temperature sensing box 905; and a temperature sensing cavity 907 formed in the middle part of the temperature sensing box 905. The components are: a heat-conducting plate 908, fixed in the middle of the temperature-sensing box 905 and located in the temperature-sensing cavity 907; a hydraulic cavity 909, located in the lower part of the temperature-sensing box 905; an elastic piston 9010, slidably disposed at the top of the movable cavity 906; a return spring 9011, one end fixed to the bottom of the movable cavity 906, and the other end fixed below the elastic piston 9010; a guide rod 9012, one end fixed below the elastic piston 9010, and the other end slidingly extending into the temperature-sensing cavity 907; and a ring seat 9. 013, fixed to one end of the guide rod 9012 extending into the temperature sensing cavity 907; shape memory alloy spring 9014, one end fixed to the bottom of the temperature sensing cavity 907, the other end fixed to the ring seat 9013; first hydraulic piston 9015, slidably disposed at the top of the hydraulic cavity 909; extension rod 9016, one end fixed to the ring seat 9013, the other end fixed to the first hydraulic piston 9015; hydraulic cylinder 9017, fixed inside the hydraulic groove 902; liquid supply pipe 9018, one end extending into the liquid... The bottom of the pressure chamber 909 is connected to the hydraulic cylinder 9017 at the other end; the second hydraulic piston 9019 is slidably disposed in the hydraulic chamber 909; the pressure rod 9020 is fixed at one end to the second hydraulic piston 9019 and extends out of the hydraulic cylinder 9017 at the other end; the inclined block 9021 is fixed on the end of the pressure rod 9020 that extends out of the hydraulic cylinder 9017 and is slidably disposed in the inclined groove 903; the limiting block 9022 is fixed on the upper and lower sides of the inclined block 9021 and is located in the limiting groove 904.

[0029] The temperature compensation component 9 also includes: a sealing groove 9023, which is formed in the temperature sensing box 905 and located between the temperature sensing cavity 907 and the hydraulic cavity 909; a first sealing ring 9024, which is fixed in the sealing groove 9023; a second sealing ring 9025, which is fixedly sleeved on the first hydraulic piston 9015; a third sealing ring 9026, which is fixedly sleeved on the second hydraulic piston 9019; and a limiting post 9027, which is fixed in the hydraulic cylinder 9017.

[0030] The end face of the curved block 9021 is provided with an anti-slip groove 9028.

[0031] Specifically, the temperature sensing groove 901, hydraulic groove 902, inclined groove 903, and limiting groove 904 inside the clamping base 8 provide installation and movement space for the temperature compensation component 9; the temperature sensing box 905 integrates temperature measurement, mechanical transmission, and hydraulic transmission structures; the heat conduction plate 908 can quickly collect the heat generated by milling and conduct it to the temperature sensing cavity 907, accurately triggering the thermal deformation action of the shape memory alloy spring 9014; the shape memory alloy spring 9014, when heated and contracted, can pull the ring seat 9013, guide rod 9012, and extension rod 9016 to move synchronously, cooperating with the elastic piston 9010 and the return spring 9011 to achieve structural elastic return; the extension rod 9016 drives the... A hydraulic piston 9015 compresses the hydraulic oil inside the hydraulic chamber 909, and delivers the hydraulic oil in a directional manner through the supply pipe 9018, which drives the second hydraulic piston 9019, the pressure rod 9020, and the inclined block 9021 in the hydraulic cylinder 9017 to extend and retract. The limiting block 9022 and the limiting groove 904 cooperate to limit the movement trajectory of the inclined block 9021, and the anti-slip groove 9028 can improve the clamping friction of the inclined block 9021. Multiple sets of sealing rings can achieve full-area sealing of the hydraulic structure to prevent hydraulic oil leakage. The limiting column 9027 can limit the maximum stroke of the hydraulic piston to avoid structural damage due to overtravel. The entire temperature compensation structure can adaptively adjust the tool clamping force according to the changes in processing temperature.

[0032] Working principle: The first drive motor 305 is started, which drives the first lead screw 306 to rotate. The rotation of the first lead screw 306 drives the first nut seat 307 to move along the height direction. The first nut seat 307 drives the first displacement plate 303 to move synchronously. The first displacement plate 303 slides along the first guide rail 301 through the first slider 302 to ensure that the movement is smooth and does not deviate. When the first displacement plate 303 moves, it synchronously drives the work box 4, mounting cylinder 7, clamping cylinder seat 8, conical clamping cylinder 10 and clamping cap 11 to move upward or downward as a whole, adjusting the height position of the milling operation to adapt to different processing requirements. The first motor seat 304 provides a fixed support for the first drive motor 305 to ensure stable operation of the motor.

[0033] The second drive motor 3012 is started, which drives the second lead screw 3013 to rotate. The rotation of the lead screw 3013 causes the second nut seat 3014 to move in the front-back direction. The second nut seat 3014 drives the second displacement plate 3010 to move synchronously. The second displacement plate 3010 slides along the second guide rail 308 via the second slider 309, ensuring smooth and stable front-back movement. This adjusts the front-back position of the worktable 12 to match different milling machining positions. The second motor seat 3011 provides a fixed support for the second drive motor 3012, ensuring stable motor operation.

[0034] The third drive motor 3018 is started, which drives the first transmission gear 3019 to rotate. The first transmission gear 3019 drives the second transmission gear 3020 to rotate synchronously through the transmission belt 3021. The second transmission gear 3020 drives the third lead screw 3022 to rotate. The rotation of the third lead screw 3022 drives the third nut seat 3023 to move in the left and right directions. The third nut seat 3023 drives the worktable 12 to move synchronously. The worktable 12 slides along the third guide rail 3015 through the third slider 3016 to ensure smooth and precise left and right movement. This adjusts the left and right position of the worktable 12, which works in conjunction with the clamping sleeve seat 8, the conical clamping sleeve 10, and the clamping cap 11 to complete the milling operation. The third motor seat 3017 provides a mounting and fixing support for the third drive motor 3018. The dust cover 3024 is placed on the outside of the transmission components to prevent machining debris and dust from entering the transmission structure and ensure smooth transmission.

[0035] The power motor 604 is started, which drives the first power gear 605 to rotate. The first power gear 605 drives the second power gear 607 to rotate synchronously via the synchronous belt 608. The second power gear 607 drives the power shaft 606 to rotate. The rotation of the power shaft 606 drives the chuck seat 8 to rotate synchronously. The chuck seat 8 drives the tapered chuck 10 and the clamping cap 11 to rotate together, ultimately driving the milling cutter clamped in the tapered chuck 10 to rotate, outputting the rotational power required for milling. The intermediate plate 601 and the mounting bracket 602 provide mounting support for the power components, and the sleeve seat 603 forms a rotational support for the mounting cylinder 7, ensuring stability during rotation.

[0036] Function knob 13 is provided on function box 5 to start the corresponding processing function of the device; rotating the first handle 14 and the second handle 15 can adjust the corresponding power supply parameters of the device; when clamping the milling cutter, first loosen the clamping cap 11 from the collet seat 8, then put the tail end of the milling cutter into the tapered collet 10, and finally tighten the clamping cap 11. Through the threaded engagement between the collet seat 8 and the clamping cap 11, the tapered collet 10 is squeezed inward to produce a contraction deformation, which firmly fixes the milling cutter inside the tapered collet 10, thus completing the preparation work for clamping the milling cutter.

[0037] During continuous processing, the milling cutter generates heat as it cuts the faucet workpiece. The milling cutter's temperature gradually rises, and this heat is transferred to the tapered chuck 10, which in turn transfers it to the heat-conducting plate 908. The heat-conducting plate 908 then conducts the heat to the temperature-sensing cavity 907 inside the temperature-sensing box 905, causing the temperature inside the temperature-sensing cavity 907 to rise synchronously. The temperature-sensing box 905 is fixedly installed inside the temperature-sensing groove 901 to ensure a stable heat conduction path. The temperature acts on the shape memory alloy spring 9014, causing it to deform and contract upon heating. The resulting tension drives the ring seat 9013 downwards. The ring seat 9013 then drives the guide rod 9012 and the extension rod 9016 to slide downwards simultaneously. The guide rod 9012 pulls the elastic piston 9010 downwards along the movable cavity 906, compressing the return spring 9011 and storing the return force. The extension rod 9016 drives the first hydraulic piston 9015 to move downward in the hydraulic chamber 909. The first hydraulic piston 9015 squeezes the hydraulic oil inside the hydraulic chamber 909, so that the hydraulic oil is delivered to the hydraulic cylinder 9017 through the supply pipe 9018. The hydraulic cylinder 9017 is fixedly installed inside the hydraulic tank 902.

[0038] After the hydraulic oil inside the hydraulic cylinder 9017 increases, it pushes the second hydraulic piston 9019 to move outward. The second hydraulic piston 9019 drives the pressure rod 9020 to move towards the cone clamp 10. The pressure rod 9020 pushes the curved block 9021 to extend out of the inclined groove 903. The limiting blocks 9022 on the upper and lower sides of the curved block 9021 slide along the limiting groove 904, limiting the movement path of the curved block 9021 and ensuring that the movement direction is stable and does not deviate. The inclined surface of the curved block 9021 abuts against the conical surface of the cone clamp 10. A thrust is applied to the tapered collet 10 in the direction of the clamping cap 11. The movement of the tapered collet 10 is restricted by the clamping cap 11. The slant block 9021 and the clamping cap 11 together form an additional clamping force on the tapered collet 10. The faster the milling cutter rotates, the higher the heat generated by cutting, the greater the contraction of the shape memory alloy spring 9014, the greater the thrust output by the hydraulic transmission, and the greater the clamping force of the slant block 9021 and the clamping cap 11 on the tapered collet 10 and the milling cutter. The stability of the milling cutter's rotation is also higher. The device can adaptively adjust the clamping force according to the temperature change of the milling cutter itself. The higher the temperature, the tighter the clamping, avoiding loosening and slippage of the milling cutter during high-speed machining, and ensuring machining safety and accuracy.

[0039] When the processing stops and the temperature drops, the shape memory alloy spring 9014 returns to its original length, and the return spring 9011 pushes the elastic piston 9010 upward to reset, causing the guide rod 9012, ring seat 9013, extension rod 9016, and first hydraulic piston 9015 to return to their positions in sequence. Hydraulic oil flows back from hydraulic cylinder 9017 to hydraulic chamber 909, and the second hydraulic piston 9019, pressure rod 9020, and slant block 9021 retract synchronously, restoring the clamping force to the initial clamping state. The first sealing ring 9024 in the sealing groove 9023 forms a seal at the insertion position of the extension rod 9016, and the second seal... The rubber ring 9025 moves synchronously with the first hydraulic piston 9015 to ensure the sealing effect of the upper part of the hydraulic chamber 909. The third sealing rubber ring 9026 moves synchronously with the second hydraulic piston 9019 to ensure the sealing effect inside the hydraulic cylinder 9017. The three sealing structures work together to prevent hydraulic oil leakage and ensure the stability of hydraulic transmission. The limiting post 9027 limits the maximum stroke of the second hydraulic piston 9019 to prevent the second hydraulic piston 9019 from dislodging from the hydraulic cylinder 9017. The end face of the curved block 9021 has an anti-slip groove 9028 to increase the friction with the contact surface of the cone clamping cylinder 10 and improve the clamping stability.

[0040] The above description represents the preferred embodiments of the present invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A milling device for processing faucets, comprising: The base and the frame mounted on the base are characterized in that they further include: Adjusting components are fixed to the base and frame; the work box is fixed above the adjusting components and located on the frame; the function box is fixed to the work box; the power component is fixed inside the work box; the mounting cylinder is rotatably inserted into the bottom of the work box; the clamping seat is rotatably positioned below the mounting cylinder; sixteen sets of temperature compensation components are provided, and the sixteen sets of temperature compensation components are distributed at equal angles around the clamping seat as the axis within the clamping seat; the conical clamping cylinder is slidably inserted into the bottom of the clamping seat; the clamping cap is threaded onto the bottom of the clamping seat; and the worktable is fixed below the adjusting components and located at the base. The temperature compensation component includes: a temperature sensing groove formed on the inner wall of the clamping sleeve; a hydraulic groove formed inside the clamping sleeve; an inclined groove formed on the inner wall of the clamping sleeve and connected to the hydraulic groove; a limiting groove formed on the upper and lower sides of the inclined groove; a temperature sensing box fixed inside the temperature sensing groove; a movable cavity formed at the upper position inside the temperature sensing box; a temperature sensing cavity formed at the middle position inside the temperature sensing box; a heat-conducting plate fixed at the middle position of the temperature sensing box and located at the temperature sensing cavity; a hydraulic cavity formed at the lower position inside the temperature sensing box; an elastic piston slidably disposed at the top of the movable cavity; a return spring, one end fixed to the bottom of the movable cavity and the other end fixed below the elastic piston; and a guide rod, one end fixed below the elastic piston and the other end slidingly extending into the temperature sensing cavity. The components include: a ring seat fixed to one end of the guide rod extending into the temperature sensing cavity; a shape memory alloy spring fixed at one end to the bottom of the temperature sensing cavity and at the other end to the ring seat; a first hydraulic piston slidably disposed at the top of the hydraulic cavity; an extension rod fixed at one end to the ring seat and at the other end to the first hydraulic piston; a hydraulic cylinder fixed in the hydraulic groove; a supply pipe extending at one end to the bottom of the hydraulic cavity and at the other end to the hydraulic cylinder; a second hydraulic piston slidably disposed in the hydraulic cavity; a pressure rod fixed at one end to the second hydraulic piston and extending beyond the hydraulic cylinder; a curved block fixed to one end of the pressure rod extending beyond the hydraulic cylinder and slidably disposed in the inclined groove; and a limiting block fixed to the upper and lower sides of the curved block and located in the limiting groove. The temperature compensation component further includes: a sealing groove, formed inside the temperature sensing box and located between the temperature sensing cavity and the hydraulic cavity; a first sealing ring, fixed inside the sealing groove; a second sealing ring, fixedly sleeved on the first hydraulic piston; a third sealing ring, fixedly sleeved on the second hydraulic piston; and a limiting post, fixed inside the hydraulic cylinder. The curved block has anti-slip grooves on its end face.

2. The faucet milling device according to claim 1, characterized in that, The adjusting element includes: There are two first guide rails, each bolted to the frame; four first sliders, each pair slidably mounted on two first guide rails; a first displacement plate, bolted on one side to the first slider and on the other side to the work box; a first motor base, fixed to the frame; a first drive motor, fixed to the first motor base; a first lead screw, one end fixed to the first drive motor and the other end rotatably mounted below the frame and oriented vertically; and a first nut seat, fixed to the first displacement plate and threaded onto the first lead screw.

3. The faucet milling device according to claim 2, characterized in that, The adjusting component further includes: There are two second guide rails, each fixed to one side of the base; there are four second sliders, each pair sliding on two second guide rails; a second displacement plate is fixed to the second sliders with screws; a second motor base is fixed to the rear end of the base; a second drive motor is fixed to the second motor base; a second lead screw has one end fixed to the second drive motor and the other end rotatably mounted at the front end of the base, and is positioned in a front-rear direction; a second nut seat is fixed to the second displacement plate and threaded onto the second lead screw.

4. The faucet milling device according to claim 3, characterized in that, The adjusting component further includes: There are two third guide rails, which are bolted to both sides above the second displacement plate; there are four third sliders, which are slidably mounted on two third guide rails in pairs, and bolted to the bottom of the worktable; a third motor base is fixed to the end of the second displacement plate; and a third drive motor is fixed to the third motor base.

5. A faucet milling device according to claim 4, characterized in that, The adjusting component further includes: The first transmission gear is rotatably mounted on the third drive motor; the second transmission gear is rotatably mounted on the third motor base; the transmission belt has one end sleeved on the first transmission gear and the other end sleeved on the second transmission gear; the third lead screw has one end fixed on the second transmission gear and the other end rotatably mounted on the end of the second displacement plate, and is positioned in a left-right direction; the third nut seat is fixed below the worktable and threaded onto the third lead screw; the dust cover is fixed on the third motor base.

6. A faucet milling device according to claim 1, characterized in that, The power component includes: The intermediate plate is fixed to the work box; the mounting bracket is fixed above the intermediate plate; and the sleeve seat is fixed above the intermediate plate and rotatably sleeved on the mounting sleeve.

7. A faucet milling device according to claim 6, characterized in that, The power component also includes: The power motor is fixed above the mounting bracket; the first power gear is fixed on the power motor; the power shaft is rotatably inserted into the mounting cylinder, and one end of the shaft inside the mounting cylinder is connected to the clamp seat; the second power gear is fixed above the power shaft; the synchronous belt has one end fitted onto the first power gear and the other end fitted onto the second power gear.

8. A faucet milling device according to claim 1, characterized in that, Also includes: The function knob is located at the front of the function box; The first handle is located at the front of the work box; The second handle is located at the front of the work box.

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