Aluminum material processing device

Abstract

This application relates to the technical field of aluminum material processing equipment, disclosing an aluminum material processing device including a support plate, a first conveyor, a second conveyor, a cutting component, a stop component, and a clamping component. When the multiple first rollers of the first conveyor rotate, continuous feeding is achieved. When the multiple second rollers of the second conveyor rotate, the cut aluminum tubes are continuously transported. This ensures the cut portions move neatly, facilitating unloading by a robotic arm or similar device. After cutting, multiple new aluminum tubes are placed on the multiple first rollers, completing the feeding and transport process without the need for resetting, thus improving cutting efficiency. Simultaneously, when transporting multiple aluminum tubes of different lengths, even after the longer tubes are stopped by the stop plate, the shorter tubes can still move under the drive of the multiple first rollers until they abut against the stop plate. This allows multiple aluminum tubes of different lengths to be completely stopped by the stop plate, achieving fixed-length cutting of multiple aluminum tubes of different lengths.

Description

Technical Field

[0001] This application relates to the field of aluminum processing technology, and in particular to an aluminum processing apparatus. Background Technology

[0002] A fully automatic CNC aluminum processing system is disclosed in related technology (Announcement No.: CN114769700B), including a worktable, a pushing mechanism, a pressing mechanism, a cutting mechanism, a positioning mechanism, a straightening mechanism, and a unloading mechanism. The worktable includes a fixedly connected feeding platform and an unloading platform. The pushing mechanism is installed at the end of the feeding platform away from the unloading platform. The pressing mechanism is installed at the end of the feeding platform near the unloading platform. The cutting mechanism is installed inside the end of the feeding platform near the unloading platform and is located directly below the pressing mechanism. The positioning mechanism is installed at the end of the unloading platform away from the feeding platform. The straightening mechanism is installed at the lower end of the pressing mechanism. The unloading mechanism is located on the unloading platform and below the positioning mechanism.

[0003] In the process of implementing the above technical solution, at least the following problems were found in the relevant technologies: This fully automated CNC aluminum processing system first moves multiple aluminum tubes via a pushing mechanism, then stops them via a positioning mechanism, followed by clamping and straightening mechanisms to secure them. Next, a cutting mechanism cuts the tubes, and finally, an unloading mechanism unloads the cut portions, achieving automatic feeding, cutting, and unloading. However, after cutting, the pushing mechanism needs to be reset before feeding can begin again, affecting cutting efficiency. Furthermore, because the tubes fall freely during unloading, they tend to scatter and accumulate, making subsequent organization difficult. Also, when cutting multiple tubes of different lengths, the pushing mechanism cannot stop all of them at the positioning mechanism.

[0004] It should be noted that the information disclosed in the background section above is only used to enhance the understanding of the background of this application, and therefore may include information that does not constitute prior art known to those skilled in the art. Summary of the Invention

[0005] To provide a basic understanding of some aspects of the disclosed technical solutions, a brief summary is given below. This summary is not a general commentary, nor is it intended to identify key / important components or describe the scope of protection of these technical solutions, but rather serves as a prelude to the detailed explanations that follow.

[0006] This technical solution provides an aluminum processing device to solve the problems mentioned in the background art.

[0007] In some technical solutions, the aluminum processing apparatus includes: a support plate; a first conveyor, the first conveyor including a first frame and a first roller, the first frame being mounted on the top surface of the support plate, the first roller being rotatably mounted on the first frame along the width direction of the support plate and evenly distributed along the length direction of the support plate; a second conveyor, the second conveyor including a second frame and a second roller, the second frame being mounted on the top surface of the support plate, the second roller being rotatably mounted on the second frame along the width direction of the support plate and evenly distributed along the length direction of the support plate, each second roller and each first roller including a plurality of V-shaped grooves formed on their side sides along the length direction of the support plate. The second frame and the first frame are located on both sides of the support plate; a cutting element is installed on the top surface of the support plate, the cutting element includes a movable and rotatable cutting blade, and the cutting blade is located between the second frame and the first frame along the length direction of the support plate; a stop element is installed on the top surface of the support plate, the stop element includes a flip-out baffle, the baffle can be flipped to the side of the plurality of second rollers; a clamping element is installed on the top surface of the support plate, the clamping element includes a liftable pressure plate, the pressure plate is located above the cutting blade and on both sides of the cutting blade along the length direction of the support plate; wherein, the plurality of first rollers are controlled to rotate synchronously, the plurality of second rollers are controlled to rotate synchronously, and the rotational speed of the plurality of second rollers is greater than the rotational speed of the plurality of first rollers.

[0008] Optionally, the clamping member further includes: a support frame, installed on the top surface of the support plate; a U-shaped plate, installed on the top of the support frame; a hydraulic cylinder, installed on the top wall of the U-shaped plate, with the moving end of the hydraulic cylinder passing through the top wall of the U-shaped plate and facing the support plate; a lifting plate, installed on the moving end of the hydraulic cylinder; and support rods, installed on the bottom surface of the lifting plate and located on both sides of the cutting blade along the length direction of the support plate, with the pressure plates on both sides respectively installed on the bottom ends of the support rods on both sides.

[0009] Optionally, the clamping member further includes: a first guide rail, installed on the inner side of the U-shaped plate along the width direction of the support plate and located on both sides of the U-shaped plate along the length direction of the support plate; a first slider, slidably installed on the first guide rail on both sides; a moving plate, installed on the first slider on both sides; a first clamping plate, evenly installed on the moving plate on one side along the width direction of the support plate; a second clamping plate, evenly installed on the moving plate on the other side along the width direction of the support plate, wherein multiple second clamping plates are distributed opposite to multiple first clamping plates, and multiple second clamping plates and multiple first clamping plates all include notches, and the pressure plates on both sides are located inside the multiple notches, and the number of multiple second clamping plates and multiple first clamping plates matches the number of V-grooves on each second roller and each first roller; wherein, driven by the hydraulic cylinder, the relatively distributed second clamping plates and first clamping plates move towards or in opposite directions as the pressure plates on both sides descend or rise.

[0010] Optionally, the clamping member further includes: tension springs, respectively installed between the inner wall of the U-shaped plate and the two third movable plates on both sides; cam bearings, installed on the inner side of the U-shaped plate along the length direction of the support plate and located on both sides of the U-shaped plate along the width direction of the support plate; and inclined plates, installed on the top surface of the lifting plate and located on both sides of the U-shaped plate along the width direction of the support plate, with both inclined plates inclined towards the U-shaped plate, and the cam bearings on both sides located between the two inclined plates; wherein, under the tension of the tension springs on both sides, the cams on both sides always abut against the inclined plates on both sides.

[0011] Optionally, the clamping member further includes: a first rotating shaft rotatably passing through the top wall of the U-shaped plate; a gear mounted on the fourth rotating shaft and located on the inner side of the U-shaped plate; and racks respectively mounted on the two movable plates on both sides and meshing with the gears, with the racks on both sides being centrally symmetrically distributed.

[0012] Optionally, the first conveyor further includes: a first sprocket, which is respectively installed on a plurality of the first rollers; a first chain, which is respectively fitted between two adjacent first sprockets; wherein any one of the first sprockets can be controlled to rotate so that the plurality of first rollers rotate synchronously.

[0013] Optionally, the second conveyor further includes: a second chain, respectively installed on a plurality of second rollers; a second sprocket, respectively fitted between two adjacent second sprockets, wherein the number of teeth of the plurality of second sprockets is less than the number of teeth of the plurality of first sprockets; wherein any second sprocket can be controlled to rotate so that the plurality of second rollers rotate synchronously.

[0014] Optionally, it further includes: a first motor, mounted on the top surface of the support plate along the width direction of the support plate; a third sprocket, mounted on the rotating end of the first motor; and a third chain, fitted between the third sprocket and any of the second sprockets and any of the first sprockets.

[0015] Optionally, the stop further includes: a first linear slide, mounted on the top surface of the support plate along the length direction of the support plate; a first movable seat, mounted on the movable end of the first linear slide and located below the plurality of second rollers; a first support, mounted on the top surface of the first movable seat; a second rotating shaft, rotatably mounted on the first support along the width direction of the support plate; a first rotating arm, mounted on the second rotating shaft and located outside the second frame, the baffle mounted on the first rotating arm; a second rotating arm, mounted on the second rotating shaft and inclined to the first rotating arm; and a cylinder, rotatably mounted between the top surface of the first movable seat and the second rotating arm along the length direction of the support plate.

[0016] Optionally, the cutting component further includes: a second linear slide, mounted on the top surface of the support plate along the width direction of the support plate; a second movable seat, mounted on the movable end of the second linear slide; a second support, mounted on the top surface of the second movable seat; a third rotating shaft, rotatably mounted on the first support along the length direction of the support plate, with the cutting blade mounted on one end of the third rotating shaft; a driven pulley, mounted on the other end of the third rotating shaft; a second motor, mounted on the top surface of the second support along the length direction of the support plate; a driving pulley, mounted on the rotating end of the second motor; and a belt, fitted between the driving pulley and the driven pulley.

[0017] The aluminum processing device provided by this technical solution can achieve the following technical effects: This technical solution provides an aluminum processing device, including a support plate, a first conveyor, a second conveyor, a cutting component, a stop component, and a clamping component. The first conveyor includes a first frame and first rollers. The first frame is mounted on the top surface of the support plate to support and mount the rotatable first rollers. The first rollers are rotatably mounted on the first frame along the width direction of the support plate and are evenly distributed along the length direction of the support plate. Multiple first rollers, when driven to rotate, can rotate relative to the first frame for feeding. The second conveyor includes a second frame and second rollers. The second frame is mounted on the top surface of the support plate to support and mount the rotatable second rollers. The second rollers are rotatably mounted on the second frame along the width direction of the support plate and are evenly distributed along the length direction of the support plate. Multiple second rollers, when driven to rotate, can rotate relative to the second frame for unloading. Each second roller and each first roller includes multiple V-grooves formed on their side, which are used to place and limit the movement of multiple aluminum tubes. Along the length of the support plate, the second frame and the first frame are located on both sides of the support plate. This ensures that multiple first and second rollers are evenly distributed on both sides of the support plate, enabling continuous feeding and unloading. A cutting element is installed on the top surface of the support plate. The cutting element includes a movable and rotatable cutting blade, located between the second and first frames along the length of the support plate. Driven to move and rotate, the cutting blade cuts multiple aluminum tubes located on the multiple first and second rollers. A stop element is installed on the top surface of the support plate. The stop element includes a flip-up baffle that can flip to the side of the multiple second rollers, thereby stopping the conveyed aluminum tubes for fixed-length cutting. A clamping element is installed on the top surface of the support plate. The clamping element includes liftable pressure plates located above the cutting blade and on both sides of the cutting blade along the length of the support plate. Both pressure plates are used to clamp the multiple aluminum tubes, and the gap between the two pressure plates allows the cutting blade to pass through without interference. In this system, multiple first rollers are controlled to rotate synchronously, multiple second rollers are controlled to rotate synchronously, and the rotational speed of the multiple second rollers is greater than the rotational speed of the multiple first rollers.

[0018] In operation, the baffle, driven by external force, flips to the side of the second roller, thus limiting its movement. Multiple first rollers, driven by external force, rotate synchronously, moving multiple aluminum tubes placed on them until they are conveyed to multiple second rollers and finally stopped by the baffle. At this point, conveying stops, and the pressure plate, driven by external force, descends, clamping the multiple aluminum tubes. Then, the cutting blade, driven by external force, rotates and moves, cutting the clamped aluminum tubes. After cutting, the pressure plate and baffle reset, and the multiple first and second rollers rotate under external force. While the multiple first rollers rotate, continuous feeding occurs. While the multiple second rollers rotate, the cut aluminum tubes are continuously conveyed, ensuring the cut portions move neatly for unloading by robotic arms. After cutting, multiple new aluminum tubes are placed on the multiple first rollers, completing the feeding and conveying process without the need for resetting, thus improving cutting efficiency. Simultaneously, when conveying multiple aluminum tubes of different lengths, the longer tubes are stopped by the baffle, while the shorter tubes can still move under the drive of the multiple first rollers until they abut against the baffle. This allows all the aluminum tubes of different lengths to be stopped by the baffle, achieving fixed-length cutting of multiple aluminum tubes of different lengths. Furthermore, since the rotational speed of the multiple second rollers is greater than that of the multiple first rollers, the cut portion is conveyed quickly, thereby increasing the distance between the cut portion and the part to be cut, allowing the baffle to flip again to the side of the second rollers for further limiting.

[0019] The above general description and the description below are exemplary and illustrative only and are not intended to limit this application. Attached Figure Description

[0020] One or more embodiments are illustrated by way of example with reference to the accompanying drawings. These illustrations and drawings do not constitute a limitation on the embodiments. Elements having the same reference numerals in the drawings are considered similar elements. The drawings do not constitute a limitation of scale, and wherein: Figure 1 This is a front view schematic diagram of an aluminum processing apparatus provided in an embodiment of this disclosure; Figure 2 yes Figure 1 Enlarged structural diagram at point A; Figure 3 yes Figure 1 Enlarged structural diagram at point B; Figure 4 This is a side view of an aluminum processing apparatus provided in an embodiment of the present disclosure; Figure 5 This is a top view of the first conveyor of an aluminum processing apparatus provided in this embodiment; Figure 6 This is a top view of the second conveyor of an aluminum processing apparatus provided in this embodiment; Figure 7 This is a side view of the cutting component of an aluminum processing apparatus provided in this embodiment; Figure 8 This is a side view of the stop component of an aluminum processing apparatus provided in this embodiment; Figure 9 This is a side view of the clamping component of an aluminum processing apparatus provided in this embodiment; Figure 10 This is a bottom view of the clamping component of an aluminum processing apparatus provided in this embodiment; Figure 11 yes Figure 10 Enlarged structural diagram at point C; Figure 12 This is another front view structural schematic diagram of an aluminum processing apparatus provided in an embodiment of this disclosure.

[0021] Figure label: 100: Support plate; 200: First conveyor; 201: First frame; 202: First roller; 203: First sprocket; 204: First chain; 300: Second conveyor; 301: Second frame; 302: Second roller; 303: Second sprocket; 304: Second chain; 400: Cutting part; 401: Cutting blade; 402: Second linear slide; 403: Second movable seat; 404: Second support; 405: Third rotating shaft; 406: Second motor; 407: Belt; 500: Stop; 501: Baffle; 502: First linear slide; 503: First movable seat; 504: 505: First support; 506: First rotating arm; 507: Second rotating arm; 508: Cylinder; 600: Clamping component; 601: Pressure plate; 602: Support frame; 603: U-shaped plate; 604: Hydraulic cylinder; 605: Lifting plate; 606: Support rod; 607: First guide rail; 608: First slider; 609: Moving plate; 610: First clamping plate; 611: Second clamping plate; 612: Tension spring; 613: Cam bearing; 614: Inclined plate; 615: First rotating shaft; 616: Gear; 617: Rack; 700: First motor; 800: Third sprocket; 900: Third chain. Detailed Implementation

[0022] To provide a more detailed understanding of the features and technical content of the embodiments of this disclosure, the implementation of the embodiments of this disclosure will be described in detail below with reference to the accompanying drawings. The accompanying drawings are for illustrative purposes only and are not intended to limit the embodiments of this disclosure. In the following technical description, for ease of explanation, several details are used to provide a full understanding of the disclosed embodiments. However, one or more embodiments may still be implemented without these details. In other cases, well-known structures and devices may be simplified in their depiction to simplify the drawings.

[0023] The terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this disclosure are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this disclosure described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion.

[0024] In this disclosure, the terms "upper," "lower," "inner," "middle," "outer," "front," and "rear," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for better description of the embodiments of this disclosure and their implementations, and are not intended to limit the indicated devices, elements, or components to having a specific orientation, or to require them to be constructed and operated in a specific orientation. Furthermore, some of the aforementioned terms may be used to indicate other meanings besides orientation or positional relationship; for example, the term "upper" may in some cases indicate a dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in the embodiments of this disclosure according to the specific circumstances.

[0025] Furthermore, the terms "set up," "connect," and "fix" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this disclosure according to the specific circumstances.

[0026] Unless otherwise stated, the term "multiple" means two or more.

[0027] In this embodiment of the disclosure, the character " / " indicates that the objects before and after it are in an "or" relationship. For example, A / B means: A or B.

[0028] The term "and / or" describes an association between objects, indicating that three relationships can exist. For example, A and / or B means: A or B, or A and B.

[0029] It should be noted that, unless otherwise specified, the embodiments and features described in the present disclosure can be combined with each other.

[0030] Combination Figures 1 to 12As shown in the figure, this disclosure provides an aluminum processing apparatus, including a support plate 100, a first conveyor 200, a second conveyor 300, a cutting component 400, a stop component 500, and a clamping component 600. The first conveyor 200 includes a first frame 201 and a first roller 202. The first frame 201 is mounted on the top surface of the support plate 100 to support and mount the rotatable first roller 202. The first rollers 202 are rotatably mounted on the first frame 201 along the width direction of the support plate 100 and are evenly distributed along the length direction of the support plate 100. When multiple first rollers 202 are driven to rotate, they can all rotate relative to the first frame 201 for feeding. The second conveyor 300 includes a second frame 301 and a second roller 302. The second frame 301 is mounted on the top surface of the support plate 100 to support and mount the rotatable second roller 302. The second rollers 302 are rotatably mounted on the second frame 301 along the width direction of the support plate 100 and are evenly distributed along the length direction of the support plate 100. After being driven to rotate, the multiple second rollers 302 can all rotate relative to the second frame 301 for material feeding. Each second roller 302 and each first roller 202 includes multiple V-grooves formed on its side, which are used to place and limit the movement of multiple aluminum tubes. Along the length direction of the support plate 100, the second frame 301 and the first frame 201 are located on both sides of the support plate 100. This ensures that the multiple first rollers 202 and multiple second rollers 302 are evenly distributed on both sides of the support plate 100, thereby enabling continuous feeding and unloading. A cutting element 400 is mounted on the top surface of the support plate 100. The cutting element 400 includes a movable and rotatable cutting blade 401, which is located between the second frame 301 and the first frame 201 along the length of the support plate 100. After being driven to move and rotate, the cutting blade 401 cuts multiple aluminum tubes located on multiple first rollers 202 and multiple second rollers 302. A stop element 500 is mounted on the top surface of the support plate 100. The stop element 500 includes a flip-up baffle 501, which can be flipped to the side of the multiple second rollers 302 to stop the conveyed multiple aluminum tubes for fixed-length cutting. A clamping element 600 is mounted on the top surface of the support plate 100. The clamping element 600 includes a liftable pressure plate 601, which is located above the cutting blade 401 and on both sides of the cutting blade 401 along the length of the support plate 100. Both pressure plates 601 are used to press multiple aluminum tubes together, and the gap between the two pressure plates 601 is used for the cutting blade 401 to pass through, so as to avoid interference. Among them, multiple first rollers 202 are controlled to rotate synchronously, and multiple second rollers 302 are controlled to rotate synchronously, and the rotational speed of the multiple second rollers 302 is greater than the rotational speed of the multiple first rollers 202.

[0031] This embodiment of the aluminum processing apparatus, in use, involves a baffle 501 being driven by an external force to flip to the side of the second roller 302, thus providing a limiting position. Multiple first rollers 202, driven by an external force, rotate synchronously, moving multiple aluminum tubes placed on them until they are conveyed onto multiple second rollers 302, where they are finally stopped by the baffle 501. At this point, the conveying stops, and the pressure plate 601 is driven by an external force to descend, thus pressing the multiple aluminum tubes. Then, the cutting blade 401 is driven by an external force to rotate and move, cutting the pressed aluminum tubes. After cutting, the pressure plate 601 and baffle 501 reset, and the multiple first rollers 202 and multiple second rollers 302 rotate under external force. While the multiple first rollers 202 rotate, continuous feeding occurs. While the multiple second rollers 302 rotate, the cut aluminum tubes are continuously conveyed and moved. This ensures the cut portions move neatly, facilitating unloading by a robotic arm or similar device. After cutting, multiple new aluminum tubes are placed on multiple first rollers 202 for feeding and conveying without the need for resetting, thus improving cutting efficiency. Simultaneously, when conveying multiple aluminum tubes of different lengths, the longer tubes are stopped by the baffle 501, while the shorter tubes can still move under the influence of the first rollers 202 until they abut against the baffle 501. This allows all aluminum tubes of different lengths to be stopped by the baffle 501, achieving fixed-length cutting. Furthermore, since the rotational speed of the second rollers 302 is greater than that of the first rollers 202, the cut portion is conveyed quickly, increasing the distance between the cut portion and the cut portion, allowing the baffle 501 to flip again to the side of the second rollers 302 for further limiting.

[0032] Optionally, combined Figure 1 , Figure 2 , Figure 4 , Figure 9 and Figure 12 As shown, the clamping component 600 also includes a support frame 602, a U-shaped plate 603, a hydraulic cylinder 604, a lifting plate 605, and a support rod 606. The support frame 602 is mounted on the top surface of the support plate 100 to support the U-shaped plate 603. The U-shaped plate 603 is mounted on top of the support frame 602 to support the hydraulic cylinder 604 and other related components of the device. The hydraulic cylinder 604 is mounted on the top wall of the U-shaped plate 603, with its moving end passing through the top wall of the U-shaped plate 603 and facing the support plate 100, providing driving force. The lifting plate 605 is mounted on the moving end of the hydraulic cylinder 604 and moves away from or towards the support plate 100 under the action of the hydraulic cylinder 604 to achieve a lifting function. Support rods 606 are installed on the bottom surface of lifting plate 605 and are located on both sides of cutting blade 401 along the length of support plate 100. Pressure plates 601 on both sides are respectively installed on the bottom ends of support rods 606 on both sides. Support rods 606 on both sides are used to adjust the distance between pressure plates 601 on both sides and lifting plate 605.

[0033] In this embodiment, controlling the operation of the hydraulic cylinder 604 can move the lifting plate 605 away from or towards the support plate 100. Through the side support rods 606, the side pressure plates 601 can be moved away from or towards the support plate 100. Ultimately, the lifting function of the side pressure plates 601 is achieved, enabling automatic pressing or releasing of multiple aluminum tubes.

[0034] Optionally, combined Figure 1 , Figure 2 , Figure 4 , Figure 9 and Figure 12 As shown, the clamping member 600 also includes a linear bearing and an optical axis. The linear bearing is mounted on the top wall of the U-shape to support the slidable optical axis. The optical axis is slidably mounted on the linear bearing and connected to the lifting plate 605, moving synchronously with the lifting plate 605.

[0035] In this embodiment, the linear bearing and the optical axis together serve as guides and supports to improve the stability of the lifting plate 605 during movement and reduce the radial force on the moving end of the hydraulic cylinder 604.

[0036] Optionally, combined Figure 1 , Figure 2 , Figure 10 , Figure 11 and Figure 12As shown, the clamping member 600 also includes a first guide rail 607, a first slider 608, a movable plate 609, a first clamping plate 610, and a second clamping plate 611. The first guide rail 607 is installed along the width direction of the support plate 100 on the inner side of the U-shaped plate 603, and along the length direction of the support plate 100 on both sides of the U-shaped plate 603. The first guide rails 607 on both sides are used to support and install the slidable first sliders 608. The first sliders 608 are slidably installed on the first guide rails 607 on both sides, and the first sliders 608 and the first guide rails 607 together provide guidance and support. The movable plates 609 are installed on the first sliders 608 on both sides. Under the guidance and support of the first sliders 608 and the first guide rails 607 on both sides, the movable plates 609 on both sides can move along the width direction of the support plate 100. The first clamping plates 610 are evenly installed on one side of the movable plate 609 along the width direction of the support plate 100, respectively, to abut against the outer wall of the multiple aluminum tubes. The second clamping plates 611 are evenly installed on the other side of the movable plate 609 along the width direction of the support plate 100, also respectively, to abut against the outer wall of the multiple aluminum tubes. The multiple second clamping plates 611 are distributed opposite to the multiple first clamping plates 610, thereby clamping the multiple aluminum tubes from both sides. The multiple second clamping plates 611 and the multiple first clamping plates 610 all include notches, and the pressure plates 601 on both sides are located inside the multiple notches to avoid interference during the movement of the multiple second clamping plates 611, the multiple first clamping plates 610, and the pressure plates 601 on both sides. The number of the multiple second clamping plates 611 and the multiple first clamping plates 610 matches the number of V-grooves on each second roller 302 and each first roller 202, so that each conveyed aluminum tube can be clamped and fixed by the corresponding second clamping plate 611 and first clamping plate 610. Driven by the hydraulic cylinder 604, the relatively distributed second clamping plate 611 and first clamping plate 610 move towards or in opposite directions as the pressure plates 601 on both sides descend or rise.

[0037] In this embodiment, under the guiding support of the first sliders 608 and the first guide rails 607 on both sides, the moving plates 609 on both sides can move along the width direction of the support plate 100, thereby driving the multiple first clamping plates 610 and multiple second clamping plates 611 to move along the width direction of the support plate 100. Driven by the hydraulic cylinder 604, the relatively distributed second clamping plates 611 and first clamping plates 610 move towards each other as the pressure plates 601 on both sides descend, thereby clamping multiple aluminum tubes while simultaneously pressing them, improving the fixing effect. Furthermore, as the pressure plates 601 on both sides rise, they move in opposite directions, allowing the multiple first clamping plates 610 and multiple second clamping plates 611 to simultaneously release multiple aluminum tubes along with the pressure plates 601 on both sides.

[0038] Optionally, combined Figure 1 , Figure 2 , Figure 4 , Figure 9 , Figure 10 , Figure 11 and Figure 12 As shown, the clamping member 600 also includes a tension spring 612, a cam bearing 613, and an inclined plate 614. The tension spring 612 is installed between the inner wall of the U-shaped plate 603 and the two side third moving plates 609, respectively, to provide tension and serve a resetting function. The cam bearing 613 is installed along the length of the support plate 100 on the inner side of the U-shaped plate 603 and along the width of the support plate 100 on both sides of the U-shaped plate 603, both serving to convert sliding friction into rolling friction to reduce friction. The inclined plate 614 is installed on the top surface of the lifting plate 605 and along the width of the support plate 100 on both sides of the U-shaped plate 603. Both inclined plates 614 are inclined towards the U-shaped plate 603, and the two cam bearings 613 are located between the two inclined plates 614, with the two inclined plates 614 used to push the two cam bearings 613 to move. Under the tension of the tension springs 612 on both sides, the cams on both sides are always in contact with the inclined plates 614 on both sides.

[0039] In this embodiment, the operation of the hydraulic cylinder 604 drives the lifting plate 605 to descend or rise. The side support rods 606 drive the side pressure plates 601 to descend or rise, simultaneously driving the side inclined plates 614 to descend or rise. When the side inclined plates 614 descend, under the guiding support of the side first guide rails 607 and side first sliders 608, the side cam bearings 613 move towards each other. This, in turn, drives the side moving plates 609 to move towards each other, ultimately driving the oppositely distributed first clamping plates 610 and second clamping plates 611 to move towards each other. When the side inclined plates 614 rise, under the tension of the side tension springs 612 and the guiding support of the side first guide rails 607 and side first sliders 608, the side moving plates 609 move in the opposite direction, ultimately driving the oppositely distributed first clamping plates 610 and second clamping plates 611 to move in the opposite direction. Therefore, driven by the hydraulic cylinder 604, the relatively distributed second clamping plate 611 and first clamping plate 610 can move towards or away from each other as the pressure plates 601 on both sides descend or rise.

[0040] Optionally, combined Figure 1 , Figure 2 , Figure 10 , Figure 11 and Figure 12 As shown, the clamping member 600 also includes a support for the tension spring. The support for the tension spring is respectively fitted onto both ends of each side of the tension spring 612, and is respectively installed on the inner wall of the U-shaped plate 603 and the two side movable plates 609.

[0041] In this embodiment of the present disclosure, the tension spring support is installed on the inner wall of the U-shaped plate 603 and the two side movable plates 609 respectively, so as to support the installation of the tension springs 612 on both sides, so as to facilitate the subsequent disassembly and replacement of the tension springs 612.

[0042] Optionally, combined Figure 1 , Figure 2 , Figure 4 , Figure 9 , Figure 10 , Figure 11 and Figure 12 As shown, the clamping member 600 also includes a first rotating shaft 615, a gear 616, and a rack 617. The first rotating shaft 615 is rotatably inserted through the top wall of the U-shaped plate 603, and can rotate relative to the top wall of the U-shaped plate 603. The gear 616 is mounted on the fourth rotating shaft and located inside the U-shaped plate 603, and can rotate freely under the support of the fourth rotating shaft. The racks 617 are respectively mounted on the two side movable plates 609, and both mesh with the gears 616. The racks 617 on both sides are centrally symmetrically distributed, and together with the gears 616, they convert the rotational motion into linear motion.

[0043] In this embodiment, when either side of the moving plate 609 moves, it drives the rack 617 on the same side to move. Through the meshing of the teeth, the gear 616 can be driven to rotate. Through the meshing of the teeth again, the rack 617 on the other side can be driven to move in the same direction, thereby driving the moving plate 609 on the other side to move in the opposite direction, ultimately enabling the two moving plates 609 to move synchronously towards each other.

[0044] Optionally, combined Figure 1 , Figure 2 , Figure 4 , Figure 9 and Figure 12 As shown, the clamping member 600 also includes a first mounted bearing. The first mounted bearing is fitted onto the first rotating shaft 615 and mounted on the top wall of the U-shaped plate 603.

[0045] In this embodiment of the disclosure, the first bearing with a seat is used to reduce the friction between the first rotating shaft 615 and the top wall of the U-shaped plate 603, and to improve the accuracy of the first rotating shaft 615 when rotating relative to the U-shaped plate 603.

[0046] Optionally, combined Figure 1 , Figure 3 , Figure 5 and Figure 12As shown, the first conveyor 200 also includes a first sprocket 203 and a first chain 204. The first sprockets 203 are respectively mounted on a plurality of first rollers 202, and are used to drive the plurality of first rollers 202 to rotate. The first chains 204 are respectively fitted between two adjacent first sprockets 203, and are used to transmit driving force. Any one of the first sprockets 203 can be controlled to rotate, so that the plurality of first rollers 202 rotate synchronously.

[0047] In this embodiment of the disclosure, after any first sprocket 203 is driven to rotate by an external force, it can drive the other first sprockets 203 to rotate synchronously through multiple first chains 204, thus realizing the function of synchronous rotation of multiple first rollers 202.

[0048] Optionally, combined Figure 1 , Figure 3 , Figure 5 and Figure 12 As shown, the first conveyor 200 also includes a second mounted bearing. The second mounted bearing is respectively fitted at both ends of each of the first rollers 202 and is mounted on the first frame 201.

[0049] In this embodiment of the disclosure, the second bearing with a seat is used to reduce the friction between the plurality of first rollers 202 and the first frame 201, and to improve the accuracy of the plurality of first rollers 202 when rotating relative to the first frame 201.

[0050] Optionally, combined Figure 1 , Figure 3 , Figure 6 and Figure 12 As shown, the second conveyor 300 also includes a second chain 304 and a second sprocket 303. The second chains 304 are respectively mounted on multiple second rollers 302, and are used to drive multiple first rollers 202 to rotate. The second sprockets 303 are respectively fitted between two adjacent second sprockets 303, and are used to transmit driving force. The number of teeth on each of the multiple second sprockets 303 is less than the number of teeth on each of the multiple first sprockets 203. Any one of the second sprockets 303 can be controlled to rotate, so that the multiple second sprockets 303 rotate synchronously.

[0051] In this embodiment of the disclosure, after any second sprocket 303 is driven to rotate by an external force, it can drive the other second sprockets 303 to rotate synchronously through multiple second chains 304, thereby achieving the function of synchronous rotation of multiple second rollers 302.

[0052] Optionally, combined Figure 1 , Figure 3 , Figure 6 and Figure 12 As shown, the second conveyor 300 also includes a third mounted bearing. The third mounted bearing is fitted at both ends of each of the second rollers 302 and is mounted on the second frame 301.

[0053] In this embodiment of the disclosure, the third bearing with a mounting seat is used to reduce the friction between the plurality of second rollers 302 and the second frame 301, and to improve the accuracy of the plurality of second rollers 302 when rotating relative to the second frame 301.

[0054] Optionally, combined Figure 1 and Figure 12 As shown, it also includes a first motor 700, a third sprocket 800, and a third chain 900. The first motor 700 is mounted on the top surface of the support plate 100 along the width direction of the support plate 100, and is used to provide driving force to achieve the rotational motion function. The third sprocket 800 is mounted on the rotating end of the first motor 700 and rotates under the drive of the first motor 700. The third chain 900 is fitted between the third sprocket 800 and any of the second sprockets 303 and any of the first sprockets 203, and is used to transmit driving force.

[0055] In this embodiment, controlling the first motor 700 to operate drives the third sprocket 800 to rotate. The third chain 900 then drives the connected first sprocket 203 and second sprocket 303 to rotate. Multiple first chains 204 and multiple second chains 304 drive the remaining multiple first sprockets 203 and the remaining multiple multiple second sprockets 303 to rotate synchronously, ultimately causing the multiple first rollers 202 and the multiple second rollers 302 to rotate synchronously. Furthermore, since the number of teeth on the multiple second sprockets 303 is less than the number of teeth on the multiple first sprockets 203, this increases the rotational speed, making the rotational speed of the multiple second rollers 302 greater than the rotational speed of the multiple first rollers 202.

[0056] Optionally, combined Figure 1 , Figure 3 , Figure 8 and Figure 12As shown, the stop component 500 also includes a first linear slide 502, a first movable seat 503, a first support 504, a second rotating shaft 505, a first rotating arm 506, a second rotating arm 507, and a cylinder 508. The first linear slide 502 is mounted on the top surface of the support plate 100 along its length, providing driving force to achieve linear movement. The first movable seat 503 is mounted on the movable end of the first linear slide 502 and is located below the plurality of second rollers 302. Driven by the first linear slide 502, it moves along the length of the support plate 100. The first support 504 is mounted on the top surface of the first movable seat 503, supporting the rotatable second rotating shaft 505. The second rotating shaft 505 is rotatably mounted on the first support 504 along the width of the support plate 100 and can rotate relative to the first support 504. The first rotating arm 506 is mounted on the second rotating shaft 505 and rotates under the drive of the second rotating shaft 505. The second rotating arm 506 is located outside the second frame 301 to avoid interference with the multiple second rollers 302 during rotation. A baffle 501 is mounted on the first rotating arm 506. The second rotating arm 507 is mounted on the second rotating shaft 505 and inclined relative to the first rotating arm 506, used to drive the second rotating shaft 505 to rotate. A cylinder 508 is rotatably mounted along the length of the support plate 100 between the top surface of the first movable seat 503 and the second rotating arm 507, and can rotate relative to the first movable seat 503 and the second rotating arm 507 respectively, used to provide driving force.

[0057] In this embodiment, controlling the cylinder 508 to operate pushes or pulls the second rotating arm 507 to move. This, in turn, drives the second rotating shaft 505 to rotate reciprocally, which in turn drives the first rotating arm 506 to swing reciprocally. Ultimately, this causes the baffle 501 to flip to an oblique position above or to the side of the second roller 302. Controlling the first linear slide 502 to operate moves the first movable seat 503. Finally, the position of the baffle 501 is adjusted so that it can flip to different positions to the side of the second roller 302, thereby adjusting the cutting length.

[0058] Optionally, combined Figure 1 , Figure 3 , Figure 8 and Figure 12 As shown, the stop component 500 also includes a first pad, a second guide rail, and a second slider. The first pad is mounted on the top surface of the support plate 100 and serves to support and elevate the component. The second guide rail is mounted on the first pad along the length of the support plate 100 and supports the slidable second slider. The second slider is slidably mounted on the second guide rail and is connected to the first movable seat 503, moving synchronously with the first movable seat 503.

[0059] In this embodiment of the disclosure, the second guide rail and the second slider serve as guide supports to improve the stability of the first movable seat 503 during movement and reduce the force on the moving end of the first linear slide 502.

[0060] Optionally, combined Figure 1 , Figure 3 , Figure 8 and Figure 12 As shown, the stop component 500 also includes a fourth mounted bearing. The fourth mounted bearing is fitted onto the second rotating shaft 505 and mounted on the first support 504.

[0061] In this embodiment of the disclosure, the fourth bearing with a mounting seat is used to reduce the friction between the second shaft 505 and the first support 504, and to improve the accuracy of the second shaft 505 when rotating relative to the first support 504.

[0062] Optionally, combined Figure 12 As shown, the stop component 500 also includes a cylinder support and a cylinder connector. The cylinder support is rotatably connected to the tail end of the cylinder 508 and is mounted on the top surface of the first movable seat 503. The cylinder connector is mounted on the movable end of the cylinder 508 and is rotatably connected to the second rotating arm 507.

[0063] In this embodiment of the disclosure, the cylinder 508 is supported to allow the cylinder 508 and the first movable seat 503 to rotate relative to each other, and the cylinder connector allows the cylinder 508 and the second rotating arm 507 to rotate relative to each other, and facilitates the subsequent disassembly and maintenance of the cylinder 508.

[0064] Optionally, combined Figure 1 , Figure 4 , Figure 7 and Figure 12As shown, the cutting component 400 also includes a second linear slide 402, a second movable seat 403, a second support 404, a third rotating shaft 405, a driven pulley, a second motor 406, a driving pulley, and a belt 407. The second linear slide 402 is mounted on the top surface of the support plate 100 along the width direction of the support plate 100, providing driving force to achieve linear movement. The second movable seat 403 is mounted on the movable end of the second linear slide 402 and moves along the width direction of the support plate 100 under the drive of the second linear slide 402. The second support 404 is mounted on the top surface of the second movable seat 403 to support and mount the rotatable third rotating shaft 405. The third rotating shaft 405 is rotatably mounted on the first support 504 along the length direction of the support plate 100 and can rotate relative to the second support 404. The cutting disc 401 is mounted on one end of the third rotating shaft 405. The driven pulley is mounted at the other end of the third rotating shaft 405 to drive the third rotating shaft 405 to rotate. The second motor 406 is mounted on the top surface of the second support 404 along the length of the support plate 100 to provide driving force for rotational motion. The driving pulley is mounted on the rotating end of the second motor 406 and rotates under the drive of the second motor 406. A belt 407 is fitted between the driving pulley and the driven pulley to transmit driving force.

[0065] In this embodiment, controlling the second motor 406 to operate drives the drive pulley to rotate. The drive pulley rotates via the belt 407, which in turn drives the third rotating shaft 405 to rotate, ultimately causing the cutting blade 401 to rotate, thus achieving the automatic rotation function of the cutting blade 401. Controlling the second linear slide 402 to operate drives the second movable seat 403 to move along the width direction of the support plate 100, ultimately causing the cutting blade 401 to move along the width direction of the support plate 100, thus achieving the automatic movement function of the cutting blade 401, enabling the cutting of multiple aluminum tubes.

[0066] Optionally, combined Figure 1 , Figure 4 , Figure 7 and Figure 12 As shown, the cutting component 400 also includes a second pad, a third guide rail, and a fourth slider. The second pad is mounted on the top surface of the support plate 100 to provide support and raise the component. The third guide rail is mounted on the second pad along the width direction of the support plate 100 to support the slidable third slider. The third slider is slidably mounted on the third guide rail and is connected to the second movable seat 403, moving synchronously with the second movable seat 403.

[0067] In this embodiment, the third guide rail and the third slider serve as guide supports to improve the stability of the second movable seat 403 during movement and reduce the force on the moving end of the second linear slide 402.

[0068] The foregoing description and accompanying drawings fully illustrate embodiments of the present disclosure to enable those skilled in the art to practice them. Other embodiments may include structural and other changes. The embodiments represent only possible variations. Individual components and functions are optional unless explicitly required, and the order of operation may vary. Parts and features of some embodiments may be included or substituted for parts and features of other embodiments. Embodiments of the present disclosure are not limited to the structures described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from its scope. The scope of the present disclosure is limited only by the appended claims.

Claims

1. An aluminum processing device, characterized in that, include: Support plate; The first conveyor includes a first frame and a first roller. The first frame is mounted on the top surface of the support plate. The first roller is rotatably mounted on the first frame along the width direction of the support plate and is evenly distributed on the first frame along the length direction of the support plate. The second conveyor includes a second frame and a second roller. The second frame is mounted on the top surface of the support plate. The second roller is rotatably mounted on the second frame along the width direction of the support plate and is evenly distributed on the second frame along the length direction of the support plate. Each second roller and each first roller includes multiple V-grooves formed on its side. Along the length direction of the support plate, the second frame and the first frame are located on both sides of the support plate. A cutting element is installed on the top surface of the support plate. The cutting element includes a movable and rotatable cutting blade, which is located between the second frame and the first frame along the length direction of the support plate. A stopper is installed on the top surface of the support plate. The stopper includes a flip-out baffle that can be flipped to the side of a plurality of second rollers. A clamping member is installed on the top surface of the support plate. The clamping member includes a liftable pressure plate, which is located above the cutting blade and on both sides of the cutting blade along the length of the support plate. In this configuration, multiple first rollers are controlled to rotate synchronously, multiple second rollers are controlled to rotate synchronously, and the rotational speed of the multiple second rollers is greater than the rotational speed of the multiple first rollers.

2. The aluminum processing apparatus according to claim 1, characterized in that, The clamping element further includes: A support frame is installed on the top surface of the support plate; A U-shaped plate is installed on the top of the support frame; A hydraulic cylinder is installed on the top wall of the slanted plate, and the moving end of the hydraulic cylinder passes through the top wall of the slanted plate and faces the support plate; A lifting plate is installed on the moving end of the hydraulic cylinder; Support rods are installed on the bottom surface of the lifting plate and are located on both sides of the cutting blade along the length direction of the support plate. The pressure plates on both sides are respectively installed on the bottom ends of the support rods on both sides.

3. The aluminum processing apparatus according to claim 2, characterized in that, The clamping element further includes: The first guide rail is installed on the inner side of the U-shaped plate along the width direction of the support plate and on both sides of the U-shaped plate along the length direction of the support plate. The first slider is slidably mounted on the first guide rail on both sides; Movable plates are respectively installed on the first sliders on both sides; The first clamping plate is evenly installed on one side of the movable plate along the width direction of the support plate; The second clamping plate is evenly installed on the other side of the movable plate along the width direction of the support plate. The multiple second clamping plates are respectively distributed opposite to the multiple first clamping plates. The multiple second clamping plates and the multiple first clamping plates all include notches. The pressure plates on both sides are located inside the multiple notches. The number of the multiple second clamping plates and the multiple first clamping plates matches the number of V-grooves on each second roller and each first roller. Driven by the hydraulic cylinder, the second clamping plate and the first clamping plate, which are relatively distributed, move towards or in opposite directions as the pressure plates on both sides descend or rise.

4. The aluminum processing apparatus according to claim 3, characterized in that, The clamping element further includes: Tension springs are respectively installed between the inner wall of the U-shaped plate and the third movable plates on both sides; Cam bearings are installed on the inner side of the U-shaped plate along the length direction of the support plate and on both sides of the U-shaped plate along the width direction of the support plate. An inclined plate is installed on the top surface of the lifting plate, along the width direction of the support plate, and is located on both sides of the U-shaped plate. Both inclined plates are inclined towards the U-shaped plate, and the cam bearings on both sides are located between the two inclined plates. Under the tension of the tension springs on both sides, the cams on both sides are always in contact with the inclined plates on both sides.

5. The aluminum processing apparatus according to claim 3, characterized in that, The clamping element further includes: The first rotating shaft is rotatably inserted through the top wall of the sculpted plate; The gear is mounted on the fourth rotating shaft and located inside the U-shaped plate; Racks are respectively installed on the movable plates on both sides and mesh with the gears. The racks on both sides are centrally symmetrically distributed.

6. The aluminum processing apparatus according to claim 1, characterized in that, The first conveyor also includes: The first sprocket is respectively installed on multiple first circular rollers; The first chain is respectively fitted between two adjacent first sprockets; In this configuration, any one of the first sprockets can be controlled to rotate so that the plurality of first rollers rotate synchronously.

7. The aluminum processing apparatus according to claim 6, characterized in that, The second conveyor also includes: The second chain is installed on multiple second circular rollers respectively; The second sprocket is respectively fitted between two adjacent second sprockets, and the number of teeth of the multiple second sprockets is less than the number of teeth of the multiple first sprockets; In this configuration, any one of the second sprockets can be controlled to rotate so that the plurality of second rollers rotate synchronously.

8. The aluminum processing apparatus according to claim 7, characterized in that, Also includes: A first motor is mounted on the top surface of the support plate along the width direction of the support plate; The third sprocket is installed on the rotating end of the first motor; The third chain is fitted between the third sprocket and any of the second sprockets and any of the first sprockets.

9. An aluminum processing apparatus according to any one of claims 1 to 8, characterized in that, The stop component also includes: A first linear slide is installed on the top surface of the support plate along the length of the support plate; The first movable seat is installed at the movable end of the first linear slide and is located below the plurality of second rollers; The first support is installed on the top surface of the first movable base; The second rotating shaft is rotatably mounted on the first support along the width direction of the support plate; The first rotating arm is mounted on the second rotating shaft and located outside the second frame, and the baffle is mounted on the first rotating arm; The second rotating arm is mounted on the second rotating shaft and is inclined relative to the first rotating arm; The cylinder is rotatably mounted between the top surface of the first movable seat and the second rotating arm along the length of the support plate.

10. An aluminum processing apparatus according to any one of claims 1 to 8, characterized in that, The cutting component also includes: The second linear slide is installed on the top surface of the support plate along the width direction of the support plate; The second movable seat is installed on the movable end of the second linear slide. The second support is installed on the top surface of the second movable base; The third rotating shaft is rotatably mounted on the first support along the length of the support plate, and the cutting blade is mounted on one end of the third rotating shaft; The driven pulley is installed at the other end of the third rotating shaft; The second motor is mounted on the top surface of the second support along the length of the support plate; The drive pulley is installed on the rotating end of the second motor; A belt is fitted between the driving pulley and the driven pulley.

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