A hot-dip galvanizing alloy large ingot straight-line casting machine

CN122517593BActive Publication Date: 2026-10-09ZHUZHOU FLASHLIGHT IND FURNACE
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Patent Information

Application Number
CN202611025605.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2026-07-10
Publication Date
2026-10-09
Estimated Expiration
2046-07-10

AI Technical Summary

Technical Problem

[0004]在现有热镀锌合金大锭直线铸型机的使用过程中,扒渣装置通常能够对铝锭模具内的浮渣进行扒除,部分结构也会在外侧设置收集结构承接铝渣,但收集结构与扒渣框的转动节奏之间联动不足,收集框不易随扒渣动作往复配合,同时接料后的铝渣附着在收集框内壁,刮除和导出衔接不够连续,进而影响铝渣收集和导出效率

Benefits of technology

[0016] The aforementioned linear casting machine for hot-dip galvanized alloy ingots intermittently contacts the contacting column as the mating plate rotates. This causes the contacting column to move along the inner side of the guide plate via a connecting rod and return to its original position with the cooperation of the guide column and the return spring. This, in turn, drives the collection frame to reciprocate in rhythm with the slag removal process. During the movement of the collection frame, the scraper is guided by the diamond-shaped chute to scrape and change direction. The sliding column rises and falls within the fixed plate, and the limiting column, after pressing against the top spring, creates a pushing effect, causing the scraper to continuously adhere to the inner wall of the collection frame and push the attached aluminum slag towards the discharge position. This allows the slag removal, material receiving, and discharge to form a continuous coordination, improving the efficiency of aluminum slag collection and discharge.

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Abstract

The present application relates to hot galvanizing alloy casting forming equipment technical field, specifically a kind of hot galvanizing alloy big ingot straight line casting machine, including aluminum ingot mould and the scraper slag device movably installed in the outside of aluminum ingot mould, further comprising: mounting plate, fixedly installed in the output of the scraper slag device.The hot galvanizing alloy big ingot straight line casting machine provided by the present application is intermittently abutted to the abutment column by the cooperation of the matching plate rotation, so that the abutment column moves along the inside of the guide plate through the connecting rod, and completes the reset under the cooperation of the guide column and the reset spring, thereby driving the collection frame reciprocating with the scraper slag rhythm to receive material, during the movement of the collection frame, the scraper is guided by the diamond-shaped sliding groove to produce scraping and reversing, the sliding column is lifted in the fixed plate, the limit column forms the back-pushing action after pressing the spring, so that the scraper continuously adheres to the inner wall of the collection frame, pushes the attached aluminum slag to the guide-out position, so that the scraper, receiving material and guiding out form continuous cooperation, improve the aluminum slag collection and guiding-out efficiency.
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Description

Technical Field

[0001] This invention relates to the technical field of hot-dip galvanized alloy casting equipment, and in particular to a linear casting machine for hot-dip galvanized alloy ingots. Background Technology

[0002] The production of hot-dip galvanized alloy ingots belongs to the field of non-ferrous metal casting and zinc-plated material preparation. It usually requires pouring molten zinc-aluminum alloy liquid into molds according to the production rhythm, and then cooling and forming large-sized alloy ingots that are easy to transport and use. This process has high requirements for pouring continuity, mold layout and forming quality.

[0003] Hot-dip galvanized alloy ingot linear casting machines typically have multiple casting molds arranged in a straight line, and are used in conjunction with pouring, cooling, demolding and conveying structures. During operation, the mold is first moved to the pouring station, then the alloy liquid is poured into the mold, and then it enters the cooling area along the conveying path. After the alloy ingot is formed, it is demolded and transferred.

[0004] In the current use of hot-dip galvanized alloy ingot linear casting machines, the slag removal device can usually remove the floating slag inside the aluminum ingot mold. Some structures also have a collection structure on the outside to receive the aluminum slag. However, there is insufficient linkage between the rotation rhythm of the collection structure and the slag removal frame. The collection frame does not easily move back and forth with the slag removal action. At the same time, the aluminum slag after receiving the material adheres to the inner wall of the collection frame. The scraping and discharge are not continuous enough, which affects the efficiency of aluminum slag collection and discharge. Summary of the Invention

[0005] Therefore, it is necessary to provide a hot-dip galvanized alloy ingot linear casting machine that can coordinate the slag removal action, aluminum slag receiving action, and aluminum slag discharge action in a continuous manner to address the above-mentioned technical problems.

[0006] The present invention provides a linear casting machine for hot-dip galvanized alloy ingots, comprising an aluminum ingot mold and a slag removal device movably installed on the outside of the aluminum ingot mold, and further comprising: The mounting plate is fixedly installed at the output end of the slag removal device; Guide plates are symmetrically installed on the side walls of the mounting plate; Two movable plates are movably installed at the bottom of the guide plate. A collection frame is fixedly installed between two adjacent movable plates; An abutment post is movably mounted at the bottom of the guide plate; A collection component is located on the outside of the slag removal device, which drives the abutment column to move.

[0007] The collecting assembly includes a guide post fixedly installed on the inner wall of the guide plate. A return spring is movably sleeved on the outer wall of the guide post, and one side of the return spring movably abuts against a movable plate. The side wall of the movable plate is fixedly connected to the abutting post, and the abutting post movably abuts against a mating plate.

[0008] The inner wall of the collection frame is provided with a groove, and a scraper is movably installed on the inner wall of the groove. Sliding columns are symmetrically installed on the top of the scraper.

[0009] A fixing plate is movably sleeved on the outer wall of the sliding column, and the fixing plate is fixedly connected to the inner wall of the guide plate. A limit post is fixedly connected to the top of the sliding column, and a tightening spring is movably abutted against the bottom of the limit post.

[0010] The slide groove is diamond-shaped, and the clamping spring is in movable contact with the top of the sliding column.

[0011] The output end of the slag removal device is fixedly installed with an installation plate, and a support plate is symmetrically installed at the bottom of the installation plate. A motor is fixedly connected to the side wall of the support plate, and a rotating column is fixedly installed at the output end of the motor. The outer wall of the rotating column is symmetrically installed with the mating plate.

[0012] A slag-removing frame is fixedly installed on the inner wall of the mating plate, and the slag-removing frame is arranged in a circular array around the axis of the rotating column.

[0013] The outer wall of the slag removal frame is provided with multiple connecting grooves, and the connecting grooves are connected to the interior of the slag removal frame.

[0014] The mating plate is a combination shape composed of multiple semicircular arcs, and the number of the multiple semicircular arcs is the same as the number of the slag removal frames.

[0015] In one embodiment, connecting rods are symmetrically mounted on the outer side of the collection frame, and the connecting rods are slidably connected to the bottom of the guide plate.

[0016] The aforementioned linear casting machine for hot-dip galvanized alloy ingots intermittently contacts the contacting column as the mating plate rotates. This causes the contacting column to move along the inner side of the guide plate via a connecting rod and return to its original position with the cooperation of the guide column and the return spring. This, in turn, drives the collection frame to reciprocate in rhythm with the slag removal process. During the movement of the collection frame, the scraper is guided by the diamond-shaped chute to scrape and change direction. The sliding column rises and falls within the fixed plate, and the limiting column, after pressing against the top spring, creates a pushing effect, causing the scraper to continuously adhere to the inner wall of the collection frame and push the attached aluminum slag towards the discharge position. This allows the slag removal, material receiving, and discharge to form a continuous coordination, improving the efficiency of aluminum slag collection and discharge. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in this invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the three-dimensional structure of the collecting components in this invention; Figure 3 This is a three-dimensional schematic diagram of the mounting plate and motor assembly structure in this invention; Figure 4 This is a three-dimensional schematic diagram of the combined structure of the guide plate and the collection frame in this invention; Figure 5 for Figure 4 Enlarged 3D diagram at point A in the middle; Figure 6 for Figure 4 Enlarged 3D diagram at point B.

[0019] Figure label: 1. Aluminum ingot mold; 2. Slag removal device; 3. Collection assembly; 301. Mounting plate; 302. Support plate; 303. Motor; 304. Matching plate; 305. Guide plate; 306. Collection frame; 307. Connecting rod; 308. Slag removal frame; 309. Rotating column; 310. Movable plate; 311. Abutting column; 312. Return spring; 313. Guide column; 314. Sliding column; 315. Fixing plate; 316. Limiting column; 317. Tightening spring; 318. Slide groove; 319. Scraper. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0021] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on the other component or there may be an intermediate component. When a component is considered to be "connected to" another component, it can be directly connected to the other component or there may be an intermediate component present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this specification are for illustrative purposes only and do not represent the only possible implementation.

[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0023] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature and the second feature are in indirect contact through an intermediate medium. Furthermore, "above," "over," and "on top" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0024] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used in this specification includes any and all combinations of one or more of the associated listed items.

[0025] The following is combined Figures 1-6 This invention describes a linear casting machine for hot-dip galvanized alloy ingots.

[0026] like Figures 1-6 As shown, in one embodiment, a hot-dip galvanized alloy ingot linear casting machine includes an aluminum ingot mold 1 and a slag removal device 2 movably installed on the outside of the aluminum ingot mold 1, and further includes: Mounting plate 301 is fixedly installed at the output end of slag removal device 2; Guide plates 305 are symmetrically installed on the side walls of mounting plate 301; The movable plate 310 is movably installed at the bottom of the guide plate 305, and the quantity is set to two; The collection box 306 is fixedly installed between two adjacent movable plates 310; The abutment post 311 is movably installed at the bottom of the guide plate 305; The collecting component 3 is located on the outside of the slag removal device 2, which drives the contact column 311 to move.

[0027] Specifically, the aluminum ingot mold 1 is used to receive the hot-dip galvanized alloy ingot forming position. The slag removal device 2 moves along the outside of the aluminum ingot mold 1 to drive the collection structure to move along the slag removal path. The mounting plate 301 is fixedly installed at the output end of the slag removal device 2 to provide a follow-up mounting base for the guide plate 305 and the collection frame 306. The guide plate 305 is symmetrically installed on the side wall of the mounting plate 301 to limit the movement direction of the movable plate 310 and the abutment column 311. The movable plate 310 is movably installed at the bottom of the guide plate 305, and the number is set to two to drive the collection frame 306. 06. The two sides move synchronously. The collection frame 306 is fixedly installed between the two movable plates 310 to receive the aluminum slag discharged during the slag removal process. The abutment column 311 is movably installed at the bottom of the guide plate 305. When driven by the collection component 3, it drives the movable plate 310 and the collection frame 306 to reciprocate. The collection component 3 is located on the outside of the slag removal device 2 and drives the abutment column 311 to move, so that the collection frame 306 can approach or reset with the working rhythm of the slag removal device 2, thereby forming a continuous cooperation between slag removal and material receiving, and improving the aluminum slag collection efficiency.

[0028] See Figures 3-5 As shown, in this embodiment, the collecting component 3 includes a guide post 313 fixedly installed on the inner wall of the guide plate 305. A return spring 312 is movably sleeved on the outer wall of the guide post 313, and one side of the return spring 312 movably abuts against the movable plate 310. The side wall of the movable plate 310 is fixedly connected to the abutting post 311, and the abutting post 311 movably abuts against the mating plate 304.

[0029] Specifically, the collection component 3 includes a guide post 313 fixedly installed on the inner wall of the guide plate 305. The guide post 313 is used to limit the sliding direction of the connecting rod 307, so that the abutment post 311 moves along the inner side of the guide plate 305 when it is under force. A return spring 312 is movably sleeved on the outer wall of the guide post 313. One side of the return spring 312 movably abuts against the movable plate 310, which is used to push the movable plate 310 to reset after the abutment post 311 is disengaged from the mating plate 304. The side wall of the movable plate 310 is fixedly connected to the abutment post 311. The abutment post 311 movably abuts against the mating plate 304, so that when the mating plate 304 rotates, it can intermittently push the abutment post 311 and drive the collection frame 306 to reciprocate, thereby forming a continuous material receiving cooperation with the slag removal action and improving the aluminum slag collection efficiency.

[0030] It is worth mentioning that during use, when the collection frame 306 reciprocates with the movable plate 310 to receive aluminum dross, the scraper 319 is guided by the diamond-shaped path of the chute 318 to perform lateral scraping and position switching within the collection frame 306. The sliding column 314 rises and falls synchronously with the scraper 319 and passes through the fixed plate 315 for limiting. During the movement, the limiting column 316 presses against the top spring 317. The top spring 317 applies a push-back action to the sliding column 314, so that the scraper 319 always moves against the set trajectory of the chute 318 and conforms to the inner wall of the collection frame 306. Thus, after the collection frame 306 receives the material, the inner wall scraping and discharge are completed simultaneously, reducing aluminum dross retention and improving the aluminum dross discharge efficiency.

[0031] See Figures 5-6 As shown, in this embodiment, a groove 318 is provided on the inner wall of the collection frame 306, and a scraper 319 is movably installed on the inner wall of the groove 318. A sliding column 314 is symmetrically installed on the top of the scraper 319. A fixing plate 315 is movably sleeved on the outer wall of the sliding column 314, and the fixing plate 315 is fixedly connected to the inner wall of the guide plate 305. A limiting column 316 is fixedly connected to the top of the sliding column 314, and a tightening spring 317 is movably abutted against the bottom of the limiting column 316. The groove 318 is diamond-shaped, and the tightening spring 317 is movably abutted against the top of the sliding column 314.

[0032] Specifically, a groove 318 is provided on the inner wall of the collection frame 306. The groove 318 guides the scraper 319 to move along the inner wall of the collection frame 306, so that the aluminum dross attached to the collection frame 306 can be scraped off. The scraper 319 is movably installed on the inner wall of the groove 318. The top of the scraper 319 is symmetrically installed with sliding columns 314, which are used to transmit the elastic pressing force at the guide plate 305 to the scraper 319. The outer wall of the sliding column 314 is movably fitted with a fixing plate 315. The fixing plate 315 is fixedly connected to the inner wall of the guide plate 305 to limit the lifting direction of the sliding column 314. The top of the sliding column 314 is fixedly connected with a limit column 316. The bottom of the limit column 316 is movably abutted against a top spring 317. The groove 318 is diamond-shaped. The top spring 317 abuts against the top of the sliding column 314, so that the scraper 319 remains in a close fit when moving in the groove 318, thereby improving the aluminum dross discharge efficiency.

[0033] It is worth mentioning that during use, after the slag removal device 2 completes the material receiving, the collection frame 306 moves back and forth. The scraper 319 is restricted by the diamond-shaped trajectory of the chute 318 and slides synchronously within the collection frame 306. When the scraper 319 moves, it drives the sliding column 314 to rise and fall along the fixed plate 315. The limiting column 316 at the top of the sliding column 314 presses against the top spring 317 and forms an elastic push, so that the scraper 319 continues to stick to the inner wall of the collection frame 306 when the chute 318 changes direction, thereby pushing the aluminum slag retained in the collection frame 306 to the discharge position, so that the material receiving action and the slag removal action are linked, improving the aluminum slag discharge efficiency.

[0034] See Figure 3 As shown, in this embodiment, an installation plate 301 is fixedly installed at the output end of the slag removal device 2. A support plate 302 is symmetrically installed at the bottom of the installation plate 301. A motor 303 is fixedly connected to the side wall of the support plate 302. A rotating column 309 is fixedly installed at the output end of the motor 303. The outer wall of the rotating column 309 is symmetrically installed with the mating plate 304. A slag removal frame 308 is fixedly installed on the inner wall of the mating plate 304. The slag removal frame 308 is arranged in a circular array around the axis of the rotating column 309. The outer wall of the slag removal frame 308 has multiple connecting grooves, and the connecting grooves are connected to the interior of the slag removal frame 308. The mating plate 304 is a combination shape composed of multiple semicircular arcs, and the number of semicircular arcs is the same as the number of slag removal frames 308.

[0035] Specifically, an mounting plate 301 is fixedly installed at the output end of the slag removal device 2. The mounting plate 301 is used to drive the support plate 302 to move synchronously with the slag removal device 2. The support plate 302 is symmetrically installed at the bottom of the mounting plate 301. The support plate 302 is used to provide a bearing position for the motor 303 and the rotating column 309. The motor 303 is fixedly connected to the side wall of the support plate 302. The rotating column 309 is fixedly installed at the output end of the motor 303. It is used to drive the mating plate 304 and the slag removal frame 308 to rotate around the axis of the rotating column 309. The outer wall of the rotating column 309 is symmetrically installed with the mating plate 304, so that the mating plate 304 can intermittently abut against the contact column 311 during rotation. A slag-removing frame 308 is fixedly installed on the inner wall of the mating plate 304. The slag-removing frames 308 are arranged in a circular array around the axis of the rotating column 309, so that multiple slag-removing frames 308 pass over the aluminum ingot mold 1 in sequence to complete the slag-removing action. Multiple connecting grooves are opened on the outer wall of the slag-removing frame 308, which are connected to the interior of the slag-removing frame 308, so as to allow the aluminum liquid to flow back and retain the aluminum slag during slag removal. The mating plate 304 is a combination shape composed of multiple semi-circular arcs, and the number of semi-circular arcs is the same as the number of slag-removing frames 308, so that the mating plate 304 can push the abutment column 311 to move in accordance with the rotation rhythm of the slag-removing frame 308, thereby driving the collection frame 306 to cooperate in receiving the material and improving the aluminum slag collection efficiency.

[0036] See Figure 4As shown, in this embodiment, connecting rods 307 are symmetrically installed on the outer side of the collection frame 306, and the connecting rods 307 are slidably connected to the bottom of the guide plate 305.

[0037] Specifically, connecting rods 307 are symmetrically installed on the outer side of the collection frame 306. The connecting rods 307 are slidably connected to the bottom of the guide plate 305. They are used to guide and limit the two sides of the collection frame 306 when it moves back and forth, so that the receiving position of the collection frame 306 keeps in sync with the slag removal action, thereby improving the aluminum slag collection efficiency.

[0038] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0039] The above-described embodiments are merely illustrative of several implementations of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the appended claims.

Claims

1. A linear casting machine for hot-dip galvanized alloy ingots, comprising an aluminum ingot mold and a slag removal device movably mounted on the outside of the aluminum ingot mold, characterized in that, Also includes: The mounting plate is fixedly installed at the output end of the slag removal device; Guide plates are symmetrically installed on the side walls of the mounting plate; Two movable plates are movably installed at the bottom of the guide plate. A collection frame is fixedly installed between two adjacent movable plates; An abutment post is movably mounted at the bottom of the guide plate; A collection component, located on the outside of the slag-removing device, drives the contact column to move; The collecting assembly includes a guide post fixedly installed on the inner wall of the guide plate, a return spring movably sleeved on the outer wall of the guide post, and one side of the return spring movably abutting against a movable plate. The side wall of the movable plate is fixedly connected to the abutting post, and the abutting post movably abuts against a mating plate. The inner wall of the collection frame is provided with a sliding groove, and a scraper is movably installed on the inner wall of the sliding groove. Sliding columns are symmetrically installed on the top of the scraper. A fixing plate is movably sleeved on the outer wall of the sliding column, and the fixing plate is fixedly connected to the inner wall of the guide plate. A limit post is fixedly connected to the top of the sliding column, and a tightening spring is movably abutted against the bottom of the limit post. The slide groove is diamond-shaped, and the clamping spring moves in contact with the top of the sliding column. The output end of the slag removal device is fixedly installed with an installation plate, and a support plate is symmetrically installed at the bottom of the installation plate. A motor is fixedly connected to the side wall of the support plate, and a rotating column is fixedly installed at the output end of the motor. The outer wall of the rotating column is symmetrically installed with the mating plate. A slag-removing frame is fixedly installed on the inner wall of the mating plate, and the slag-removing frame is arranged in a circular array around the axis of the rotating column. The outer wall is provided with multiple connecting grooves, and the connecting grooves are connected to the interior of the slag removal frame; The mating plate is a combination shape composed of multiple semicircular arcs, and the number of the multiple semicircular arcs is the same as the number of the slag removal frames.

2. The linear casting machine for hot-dip galvanized alloy ingots according to claim 1, characterized in that, Connecting rods are symmetrically installed on the outer side of the collection frame, and the connecting rods are slidably connected to the bottom of the guide plate.

Citation Information

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