A deep hole milling apparatus
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- GUANGDONG TAILI INTELLIGENT EQUIP CO LTD
- Filing Date
- 2026-06-25
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]现有的深孔铣削设备在加工过程中,由于深孔内部空间狭窄,铣削产生的切屑容易堆积在孔内,不仅会影响铣削的顺畅进行,还可能划伤已加工的孔壁,降低加工精度;同时,深孔加工时刀具处于狭窄的孔洞空间内,散热条件差,刀具温度过高会导致磨损加剧,缩短刀具使用寿命,进而增加加工成本
一、本发明中的冷却组件采用内冷却与外喷淋结合的方式,冷却液经内冷却通道、渗液孔对铣刀刃部及深孔内部降温,同时万向竹节喷管对铣削区域外部喷淋,配合降温箱、制冷片的循环降温,有效解决深孔加工散热差的问题,减少铣刀磨损,延长其使用寿命;
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Figure CN122518129A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of deep hole machining equipment technology, specifically a deep hole milling machine. Background Technology
[0002] Deep hole machining is one of the key processes in the field of mechanical manufacturing. Holes with a depth-to-diameter ratio (the ratio of hole depth to hole diameter) greater than 10 are generally defined as deep holes. These holes are widely used in many fields such as hydraulic cylinders, coal mining machinery, and aerospace components. Traditional deep hole machining mostly relies on milling processes, using milling cutters to complete the machining of deep holes.
[0003] In the process of deep hole milling, existing deep hole milling equipment suffers from the problem that the narrow internal space of the deep hole causes the chips generated during milling to accumulate inside the hole. This not only affects the smoothness of milling but may also scratch the machined hole wall, reducing machining accuracy. At the same time, during deep hole machining, the tool is in a narrow hole space with poor heat dissipation. Overheating of the tool can lead to accelerated wear, shorten tool life, and thus increase machining costs.
[0004] Therefore, it is necessary to provide a new deep hole milling device to solve the above-mentioned technical problems. Summary of the Invention
[0005] The purpose of this invention is to provide a deep hole milling device that can prevent chips from accumulating in the hole or around the milling cutter, ensure continuous milling, and has good heat dissipation.
[0006] To solve the above-mentioned technical problems, the deep hole milling equipment provided by the present invention includes: a base and a movable adjustment module disposed above the base. The movable adjustment module is provided with a positioning component for clamping the workpiece to be processed, and the movable adjustment module is used to adjust the processing point. A U-shaped bracket is fixedly installed on the top of the base, and a milling component is disposed within the U-shaped bracket. The milling component includes a connecting frame, and a mounting plate is fixedly installed on the bottom of the connecting frame. A coolant cone is rotatably mounted on the mounting plate, and a milling cutter is detachably connected to the bottom of the coolant cone. An internal cooling channel is formed on the top of the milling cutter. The outer wall of the cutter has multiple spiral chip removal grooves, and the inner wall of each spiral chip removal groove has multiple seepage holes, all of which are connected to an internal cooling channel. The top of the y-shaped support is equipped with a lifting component for raising and lowering the milling cutter. A cooling component is located on one side of the y-shaped support and is connected to a coolant cone for cooling the milling area. A solid-liquid separation tank is located on the base, and a waste material and waste liquid absorption component is located on the side of the y-shaped support away from the cooling component to absorb the cutting material and waste liquid generated during milling. The waste material and waste liquid absorption component is connected to the solid-liquid separation tank.
[0007] Furthermore, the movable adjustment module includes a longitudinal movable box with an open bottom. A longitudinal screw is rotatably installed inside the longitudinal movable box. A longitudinal movable plate is threaded onto the longitudinal screw. The bottom of the longitudinal movable plate extends to the bottom of the longitudinal movable box, and L-shaped support arms are fixedly installed on both sides of the longitudinal movable plate. The top of the two L-shaped support arms is fixedly installed with the same transverse slide. A connecting seat is fixedly installed on the top of the transverse slide. A processing table is provided above the connecting seat. Two mounting plates are fixedly installed on the bottom of the processing table. The same transverse screw is rotatably installed on the two mounting plates. The transverse screw passes through the connecting seat and is threadedly connected to the connecting seat.
[0008] Furthermore, a receiving hopper is fixedly installed on the top of the base, and two first support legs are fixedly installed on the bottom inner wall of the receiving hopper. The tops of the two first support legs are respectively fixedly connected to the outer walls of the two sides of the longitudinal moving box.
[0009] Furthermore, the positioning assembly includes a concave positioning seat, which is fixedly installed on the top of the processing table by bolts. A clamping seat is provided inside the concave positioning seat. A positioning screw is threadedly installed on one side of the concave positioning seat. One end of the positioning screw is rotatably connected to the clamping seat. Two first limiting rods are slidably installed on one side of the concave positioning seat. The ends of the two first limiting rods are fixedly connected to the clamping seat.
[0010] Furthermore, the lifting assembly includes an internal threaded sleeve, which is rotatably mounted on the top of the shaped bracket. A lifting screw is internally threaded onto the internal threaded sleeve, and the bottom end of the lifting screw is fixedly connected to the connecting frame. A second limiting rod is slidably mounted on the top of the shaped bracket, and the bottom end of the second limiting rod is fixedly connected to the connecting frame. A vertical plate is fixedly mounted on the top of the shaped bracket, and a control shaft is rotatably mounted on the vertical plate. An active bevel gear is fixedly mounted on one end of the control shaft near the internal threaded sleeve, and a driven bevel gear is fixedly sleeved on the internal threaded sleeve. The active bevel gear meshes with the driven bevel gear.
[0011] Furthermore, a rotary motor is fixedly installed inside the connecting frame. Circular gears are fixedly fitted onto both the output shaft of the rotary motor and the coolant cone. The two circular gears mesh with each other. A main mounting flange is fixedly fitted onto the coolant cone. A secondary mounting flange is fixedly installed at the bottom of the main mounting flange by bolts. The milling cutter passes through the secondary mounting flange and is fixedly connected to it. A sealing ring is fixedly installed at the bottom of the coolant cone. The top of the secondary mounting flange is in contact with the sealing ring.
[0012] Furthermore, the cooling assembly includes a coolant pump. An inverted L-shaped bracket is fixedly installed on one side of the L-shaped bracket. The coolant pump is fixedly installed on the top of the inverted L-shaped bracket. An external pipe is fixedly installed at the inlet port of the coolant pump. One end of a drain pipe is fixedly installed at the outlet port of the coolant pump. The other end of the drain pipe passes through the top of the inverted L-shaped bracket and is fixedly installed with an inverted U-shaped branch pipe. First corrugated pipes are fixedly installed at both ends of the inverted U-shaped branch pipe. A first liquid guide pipe and a second liquid guide pipe are fixedly installed at the bottom ends of the two first corrugated pipes, respectively. The bottom end of the second liquid guide pipe passes through the connecting frame and extends into the coolant cone. The second liquid guide tube is rotatably and sealed to the top of the coolant cone. A universal bamboo-joint spray pipe is fixedly installed at the bottom end of the first liquid guide tube. The end of the universal bamboo-joint spray pipe is equipped with a nozzle facing the milling area. An outward protruding arm is fixedly installed on one side of the inverted L-shaped bracket. An avoidance opening is provided on the outward protruding arm. Both first corrugated pipes pass through the avoidance opening and do not contact the inner wall of the avoidance opening. A first electric push rod is fixedly installed at the top of the outward protruding arm. The output shaft of the first electric push rod passes through the outward protruding arm and is slidably connected to the outward protruding arm. A linkage bar is fixedly installed on the output shaft of the first electric push rod. One side of the linkage bar is fixedly connected to the first liquid guide tube.
[0013] Furthermore, the waste material and waste liquid absorption assembly includes two second corrugated pipes, both of which are fixedly installed on the top of the solid-liquid separation tank. A mounting platform is fixedly installed on the side of the I-shaped bracket away from the cooling assembly. A second electric push rod is fixedly installed on the top of the mounting platform. The output shaft of the second electric push rod passes through the mounting platform and is slidably connected to it. A first suction pipe is fixedly installed on the output shaft of the second electric push rod. A second suction pipe is fixedly installed at the bottom of the first suction pipe. A first flared nozzle is fixedly installed at one end of the first suction pipe, and the other end is fixedly connected to one of the second corrugated pipes. A second flared nozzle is fixedly installed at one end of the second suction pipe, and the other end is fixedly connected to another second corrugated pipe. Valves are provided on both the first and second suction pipes. The feed side of the first flared nozzle forms a 60° angle with the top end face of the processing table, used for continuously suctioning waste material and waste liquid during milling. The feed side of the second flared nozzle is horizontally positioned with the top end face of the processing table, used for suctioning residual waste material and waste liquid in the deep hole after milling.
[0014] Furthermore, a second support leg is fixedly installed on the top of the base, and the solid-liquid separation box is fixedly connected to the top of the second support leg. The bottom inner wall of the solid-liquid separation box is set as an inclined surface, and a pull-out opening is provided on one side of the solid-liquid separation box. A separation drawer is provided inside the solid-liquid separation box, and the bottom of the separation drawer is designed with multiple holes to achieve a filtration effect. The separation drawer fits against the inner wall of the solid-liquid separation box and the pull-out opening. A negative pressure pump is fixedly installed on one side of the second support leg, and the inlet of the negative pressure pump is fixedly connected to one side of the solid-liquid separation box. The connection is flush with the bottom inner wall of the solid-liquid separation tank. A drainage pipe is fixedly installed at the outlet of the negative pressure pump. A sealing plate is fixedly installed on one side of the separation drawer. An orifice-shaped sealing ring is provided between the sealing plate and the solid-liquid separation tank. Two wedge-shaped clamps are fixedly installed on the top of the solid-liquid separation tank. Two elastic clamps are fixedly installed on the side of the sealing plate near the wedge-shaped clamps. Wedge-shaped abutments are fixedly installed at the ends of the two elastic clamps. The two wedge-shaped abutments are respectively clamped on the two wedge-shaped clamps. Hand pull rings are fixedly installed on the two elastic clamps.
[0015] Furthermore, the end of the drainage tube passes through the second support leg and extends to the top of the cooling box. A cooling box located below the solid-liquid separation box is fixedly installed on one side of the second support leg. The top and bottom of the cooling box are both open. A first filter cloth is provided inside the cooling box. A mouth-shaped bracket is fixedly installed on the top of the first filter cloth, and the mouth-shaped bracket fits against the inner wall of the cooling box. Connecting ears are fixedly installed on both sides of the top of the cooling box. The mouth-shaped bracket is fixedly connected to the connecting ears by bolts, facilitating the removal of the first filter cloth. Inclined flow plates are fixedly installed on both inner walls of the cooling box, and the two inclined flow plates are staggered. Fan assemblies are fixedly installed on both sides of the cooling box, and the two fan assemblies are respectively adapted to the two inclined flow plates. A fan assembly is fixedly installed at the bottom of the cooling box. The system is equipped with a conveying square tube, on the bottom of which multiple cooling plates are fixedly installed. Multiple cooling fans are fixedly installed on the top of the base, each located below a cooling plate. An installation port is provided on the second support leg, through which the conveying square tube passes but does not contact the inner wall of the installation port. An isolation plate is fixedly installed inside the receiving hopper, through which the first support leg passes and is fixedly connected. Two second filter cloths are fixedly installed on the isolation plate by bolts. A conveying pump is fixedly installed on the base, with its inlet port fixedly connected to the receiving hopper. One end of a discharge pipe is fixedly installed at the pump's outlet port, extending to the top of the cooling box, and is fixedly connected to the solid-liquid separation box via reinforcing ribs.
[0016] Compared with related technologies, the deep hole milling equipment provided by the present invention has the following beneficial effects: 1. The cooling component in this invention adopts a combination of internal cooling and external spraying. The coolant cools the cutting edge of the milling cutter and the inside of the deep hole through the internal cooling channel and seepage hole. At the same time, the universal bamboo joint spray pipe sprays the outside of the milling area. Combined with the cooling box and the cooling plate for circulating cooling, it effectively solves the problem of poor heat dissipation in deep hole machining, reduces milling cutter wear, and extends its service life. 2. The waste material and waste liquid absorption component in this invention uses the first expansion joint (60° angle) to draw milling waste material and waste liquid in real time, and the second expansion joint to clean residual waste material in deep holes. Combined with the filtration and separation of the solid-liquid separation box, it avoids chip accumulation that scratches the hole wall and hinders milling, ensuring continuous and smooth processing and improving processing quality. Third, this invention achieves stable workpiece clamping through the cooperation of a concave positioning seat, a positioning screw, and a clamping seat. Combined with a moving adjustment module driven by longitudinal and transverse screws, the machining points of the workpiece and the milling cutter can be precisely adjusted, improving the accuracy of deep hole machining. Furthermore, the recovered coolant, after solid-liquid separation, filtration, and cooling, is circulated back to an external coolant return tank for reuse, reducing processing costs. The separation drawer and the first filter cloth can be quickly disassembled and assembled, facilitating waste removal and component maintenance, thus improving the ease of use of the equipment. Attached Figure Description
[0017] Figure 1 This is a front perspective perspective view of the first embodiment of the deep hole milling equipment provided by the present invention; Figure 2 This is a front view schematic diagram of the first embodiment of the deep hole milling equipment provided by the present invention; Figure 3 A schematic diagram of the disassembled structure of the second filter cloth in the receiving hopper in the first embodiment of the deep hole milling equipment provided by the present invention; Figure 4 A schematic diagram of the moving adjustment module in the first embodiment of the deep hole milling equipment provided by the present invention; Figure 5 A schematic diagram of the oblique upward view of the longitudinal moving box in the first embodiment of the deep hole milling equipment provided by the present invention; Figure 6 A schematic diagram of the structure of the Π-shaped bracket in the first embodiment of the deep hole milling equipment provided by the present invention; Figure 7 A schematic diagram showing the disassembled state of the main mounting flange and the auxiliary mounting flange in the first embodiment of the deep hole milling equipment provided by the present invention; Figure 8 A side sectional view of the connecting frame in the first embodiment of the deep hole milling equipment provided by the present invention; Figure 9 A schematic diagram of the structure of the milling cutter in the first embodiment of the deep hole milling equipment provided by the present invention; Figure 10A cross-sectional view of the milling cutter in the first embodiment of the deep hole milling equipment provided by the present invention; Figure 11 A schematic diagram of the installation of the first liquid guide tube and the second liquid guide tube in the first embodiment of the deep hole milling equipment provided by the present invention; Figure 12 A schematic diagram of the assembly of the first suction tube and the second suction tube in the first embodiment of the deep hole milling equipment provided by the present invention; Figure 13 A schematic diagram of the disassembled state of the separation drawer and the solid-liquid separation box in the first embodiment of the deep hole milling equipment provided by the present invention; Figure 14 A cross-sectional view of the solid-liquid separation tank in the first embodiment of the deep hole milling equipment provided by the present invention; Figure 15 A schematic diagram of the assembly of the cooling plate and the conveying square tube in the first embodiment of the deep hole milling equipment provided by the present invention; Figure 16 A cross-sectional assembly diagram of the cooling box and the conveying square tube in the first embodiment of the deep hole milling equipment provided by the present invention; Figure 17 A front view schematic diagram of the solid-liquid separation box and sealing plate in the first embodiment of the deep hole milling equipment provided by the present invention.
[0018] Labels in the diagram: 1. Base; 2. Receiving hopper; 3. Longitudinal moving box; 301. Longitudinal screw; 302. Longitudinal moving plate; 303. L-shaped support arm; 304. Transverse slide; 305. Connecting seat; 306. Machining table; 307. Support plate; 308. Transverse screw; 4. First support leg; 5. Concave positioning seat; 501. Positioning screw; 502. Clamping seat; 6. I-shaped bracket; 7. Internal threaded sleeve; 8. Lifting screw; 9. Connecting frame; 901. Mounting plate; 902. Coolant cone; 903. Rotary motor; 904. Main mounting flange; 905. Secondary mounting flange; 906. Milling cutter; 907. Internal cooling channel; 908. Spiral chip removal groove; 909. Drain hole; 10. Control shaft; 11. Coolant pump; 1101. Drain pipe; 1102. Inverted U-shaped branch pipe ; 1103, First corrugated pipe; 1104, First liquid guide pipe; 1105, Second liquid guide pipe; 1106, Universal bamboo-joint nozzle; 12, Outward protruding arm; 1201, First electric push rod; 1202, Linkage bar; 13, Solid-liquid separation box; 1301, Separation drawer; 1302, Sealing plate; 1303, Negative pressure pump; 14, Second corrugated pipe; 15, Mounting platform; 1501, Second electric push rod; 1502, First suction pipe; 1503, Second suction pipe; 1504, First expansion opening; 1505, Second expansion opening; 16, Second support leg; 17, Cooling box; 1701, First filter cloth; 1702, Inclined flow plate; 1703, Fan assembly; 1704, Conveying square tube; 1705, Cooling chip; 1706, Cooling fan; 18, Conveying pump; 19, Discharge pipe. Detailed Implementation
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments. Example
[0020] Please refer to the following: Figures 1-17The deep hole milling equipment includes: a base 1 and a movable adjustment module disposed above the base 1. A receiving hopper 2 is fixedly installed on the top of the base 1. The movable adjustment module is equipped with a positioning component for clamping the workpiece to be processed. The movable adjustment module is used to adjust the processing point. The movable adjustment module includes a longitudinal moving box 3 with an open bottom. Two first support legs 4 are fixedly installed on the bottom inner wall of the receiving hopper 2. The tops of the two first support legs 4 are respectively fixedly connected to the two outer walls of the longitudinal moving box 3. A longitudinal screw is rotatably installed inside the longitudinal moving box 3. A longitudinal moving plate 302 is threaded onto a rod 301. The bottom of the longitudinal moving plate 302 extends to the bottom of the longitudinal moving box 3. L-shaped support arms 303 are fixedly installed on both sides of the longitudinal moving plate 302. A transverse slide 304 is fixedly installed on the top of the two L-shaped support arms 303. A connecting seat 305 is fixedly installed on the top of the transverse slide 304. A processing table 306 is provided above the connecting seat 305. Two bracket plates 307 are fixedly installed on the bottom of the processing table 306. The two bracket plates 307... A transverse screw 308 is rotatably mounted, passing through a connecting seat 305 and threadedly connected to it. Additionally, two longitudinal guide rails are fixed to the top of the longitudinal moving box 3, and longitudinal guide blocks are slidably mounted on each of the two longitudinal guide rails. The tops of the two longitudinal guide blocks are fixedly connected to the transverse slide table 304. Two transverse guide rails are fixedly mounted to the top of the transverse slide table 304, and two transverse guide blocks are slidably mounted on each of the two transverse guide rails. The tops of all four transverse guide blocks are fixedly connected to the processing table 306, and a connecting... The receiving seat 305 is located between two transverse guide rails. Through the stable support of the longitudinal guide block and the transverse guide block, the processing table 306 can move smoothly. The positioning component includes a concave positioning seat 5 fixed to the top of the processing table 306 by bolts. A clamping seat 502 is provided inside the concave positioning seat 5. A positioning screw 501 is threaded on one side of the concave positioning seat 5. One end of the positioning screw 501 is rotatably connected to the clamping seat 502. Two first limiting rods are slidably installed on one side of the concave positioning seat 5. The ends of the two first limiting rods are fixedly connected to the clamping seat 502.
[0021] In this embodiment, a U-shaped bracket 6 is fixedly installed on the top of the base 1, and a milling assembly is provided inside the bracket. The milling assembly includes a connecting frame 9, and a mounting plate 901 is fixedly installed on the bottom of the connecting frame 9. A coolant cone 902 is rotatably installed on the mounting plate 901. A milling cutter 906 is detachably connected to the bottom of the coolant cone 902. An internal cooling channel 907 is opened on the top of the milling cutter 906. Multiple spiral chip removal grooves 908 are opened on the outer wall of the milling cutter 906 to discharge the generated chips. Multiple seepage holes 909 are opened on the inner wall of each of the multiple spiral chip removal grooves 908. The multiple seepage holes 909 are all connected to the internal cooling channel 907. By introducing coolant into the internal cooling channel 907, it can be discharged into the spiral chip removal grooves 908 through the seepage holes 909. To ensure smooth cutting and provide overall cooling for the milling cutter 906, a lifting assembly is provided on the top of the φ-shaped bracket 6 to drive the milling cutter 906 to rise and fall. The lifting assembly includes an internally threaded sleeve 7 rotatably mounted on the top of the φ-shaped bracket 6, with a lifting screw 8 installed on its internal thread. The bottom end of the lifting screw 8 is fixedly connected to the connecting frame 9. A second limiting rod is slidably mounted on the top of the φ-shaped bracket 6, with its bottom end fixedly connected to the connecting frame 9. A vertical plate is fixedly mounted on the top of the φ-shaped bracket 6, and a control shaft 10 is rotatably mounted on the vertical plate. An active bevel gear is fixedly mounted on the end of the control shaft 10 near the internally threaded sleeve 7, and a driven bevel gear is fixedly fitted on the internally threaded sleeve 7. The active bevel gear and the driven bevel gear mesh with each other. By manually operating the control shaft 10, the milling depth can be accurately controlled.
[0022] In this embodiment, a cooling assembly is provided on one side of the L-shaped bracket 6. This cooling assembly is connected to the coolant cone 902 and is used to cool the milling area. The cooling assembly includes a coolant pump 11. An inverted L-shaped bracket is fixedly installed on one side of the L-shaped bracket 6. The coolant pump 11 is fixedly installed on the top of the inverted L-shaped bracket. An external pipe is fixedly installed at the inlet port of the coolant pump 11 for communication with an external coolant tank. One end of a drain pipe 1101 is fixedly installed at the outlet port of the coolant pump 11, and the other end of the drain pipe passes through the inverted L-shaped bracket. An inverted U-shaped branch pipe 1102 is fixedly installed on the top of the L-shaped bracket. A first corrugated pipe 1103 is fixedly installed at both ends of the inverted U-shaped branch pipe 1102. A first liquid guide pipe 1104 and a second liquid guide pipe 1105 are fixedly installed at the bottom ends of the two first corrugated pipes 1103, respectively. The bottom end of the second liquid guide pipe 1105 passes through the connecting frame 9 and extends into the coolant cone 902. The second liquid guide pipe 1105 is rotatably and sealingly connected to the top of the coolant cone 902, thus not hindering the normal rotation of the coolant cone 902. Simultaneously, the coolant can be smoothly discharged into the coolant cone 902 and sent into the inner cooling channel 907. A universal bamboo-joint nozzle 1106 is fixedly installed at the bottom end of the first liquid guide pipe 1104. The end of the universal bamboo-joint nozzle 1106 is equipped with a nozzle facing the milling area to achieve cooling of the milling area. Through cooling the inside of the milling cutter 906 and external spraying from the universal bamboo-joint nozzle 1106, dual cooling is achieved, greatly improving the cooling effect on the milling cutter 906 and the workpiece. In addition, a universal bamboo-joint nozzle 1106 is fixedly installed on one side of the inverted L-shaped bracket. There is an outwardly protruding arm 12 with a clearance opening. Two first corrugated pipes 1103 pass through the clearance opening but do not contact the inner wall of the clearance opening. A first electric push rod 1201 is fixedly installed on the top of the outwardly protruding arm 12. Its output shaft passes through the outwardly protruding arm 12 and is slidably connected to the outwardly protruding arm 12. A linkage bar 1202 is fixedly installed on the output shaft of the first electric push rod 1201. One side of the linkage bar 1202 is fixedly connected to the first liquid guide pipe 1104. The height of the nozzle is adjusted by controlling the extension and retraction of the output shaft of the first electric push rod 1201.
[0023] In the above method, in order to drive the milling cutter 906 to rotate and realize the milling work, a rotary motor 903 is fixedly installed in the connecting frame 9. The output shaft and the coolant cone 902 are both fixedly fitted with spur gears. The two spur gears mesh with each other. A main mounting flange 904 is fixedly fitted on the coolant cone 902. A secondary mounting flange 905 is fixedly installed at the bottom of the main mounting flange 904 by bolts. The milling cutter 906 passes through the secondary mounting flange 905 and is fixedly connected to the secondary mounting flange 905. A sealing ring is fixedly installed at the bottom of the coolant cone 902. The top of the secondary mounting flange 905 is in contact with the sealing ring.
[0024] In this embodiment, to collect the cuttings and waste liquid generated during milling, a solid-liquid separation tank 13 is provided on the base 1. A waste material and waste liquid absorption assembly is provided on the side of the U-shaped bracket 6 away from the cooling assembly, which can absorb the cuttings and waste liquid generated during milling. The waste material and waste liquid absorption assembly is connected to the solid-liquid separation tank 13. The waste material and waste liquid absorption assembly includes two second corrugated pipes 14, both of which are fixedly installed on the top of the solid-liquid separation tank 13. A mounting platform 15 is fixedly installed on the side of the U-shaped bracket 6 away from the cooling assembly. A second electric push rod 1501 is fixedly installed on the top of the mounting platform 15. The output shaft of the second electric push rod 1501 passes through the mounting platform 15 and is slidably connected to the mounting platform 15. A first suction pipe 1502 is fixedly installed on the output shaft of the second electric push rod 1501, and a second suction pipe is fixedly installed at the bottom of the first suction pipe 1502. 1503, a first suction pipe 1502 has a first reamer 1504 fixedly installed at one end, and the other end is fixedly connected to one of the second corrugated pipes 14; a second suction pipe 1503 has a second reamer 1505 fixedly installed at one end, and the other end is fixedly connected to another second corrugated pipe 14. Both the first suction pipe 1502 and the second suction pipe 1503 are equipped with valves. The feed side of the first reamer 1504 forms a 60° angle with the top end face of the processing table 306, and is used to continuously suck up waste material and waste liquid during the milling process. The feed side of the second reamer 1505 is set horizontally with the top end face of the processing table 306, and is used to suck up the waste material and waste liquid remaining in the deep hole after milling. The first reamer 1504 can extract the cutting material and waste liquid generated during the milling process, while the second reamer 1505 can extract the cutting material and waste liquid remaining in the hole after milling.
[0025] In this embodiment, in order to separate and filter the collected cutting and waste liquid, and achieve separate recycling of solid waste and coolant, a second support leg 16 is fixedly installed on the top of the base 1. The solid-liquid separation tank 13 is fixedly connected to the top of the second support leg 16. The bottom inner wall of the solid-liquid separation tank 13 is set as an inclined surface. A pull-out opening is provided on one side of the solid-liquid separation tank 13. A separation drawer 1301 is provided inside the solid-liquid separation tank 13. The bottom of the separation drawer 1301 is designed with multiple holes to achieve a filtration effect. The separation drawer 1301 fits against the inner wall of the solid-liquid separation tank 13 and the pull-out opening. A negative pressure pump 1303 is fixedly installed on one side of the second support leg 16. Its inlet is fixedly connected to one side of the solid-liquid separation tank 13 and is connected to the solid-liquid separation tank 13. The bottom inner wall of the separation box 13 is flush with the bottom. A drainage pipe is fixedly installed at the outlet of the negative pressure pump 1303. A sealing plate 1302 is fixedly installed on one side of the separation drawer 1301. An orifice-shaped sealing ring is provided between the sealing plate 1302 and the solid-liquid separation box 13. Two wedge-shaped clamps are fixedly installed on the top of the solid-liquid separation box 13. Two elastic clamps are fixedly installed on the side of the sealing plate 1302 near the wedge-shaped clamps. Wedge-shaped contact heads are fixedly installed at the ends of the two elastic clamps. The two wedge-shaped contact heads are respectively clamped on the two wedge-shaped clamps. A pull ring is fixedly installed on the two elastic clamps. The wedge-shaped contact heads can be separated from the wedge-shaped clamps by pulling the pull ring, and the separation drawer 1301 can be pulled out to dump and collect the solid waste inside. Furthermore, the end of the drainage pipe extends through the second support leg 16 and above the cooling box 17. The cooling box 17, located below the solid-liquid separation box 13, is fixedly installed on one side of the second support leg 16. The top and bottom of the cooling box 17 are open. A first filter cloth 1701 is installed inside the cooling box 17. A mouth-shaped bracket is fixedly installed on the top of the first filter cloth 1701, fitting snugly against the inner wall of the cooling box 17. Connecting ears are fixedly installed on both sides of the top of the cooling box 17, and the mouth-shaped bracket is fixedly connected to the connecting ears by bolts, facilitating the removal of the first filter cloth 1701. Inclined flow plates 1702 are fixedly installed on both inner walls of the cooling box 17, and the two inclined flow plates 1702 are staggered to increase the flow of coolant. The flow path is optimized, and ribs are provided on the inclined plate 1702 to further enhance the flow time and path of the coolant, thereby achieving a good cooling effect. Fan assemblies 1703 are fixedly installed on both sides of the cooling box 17. The two fan assemblies 1703 are respectively adapted to the two inclined plates 1702. A conveying square tube 1704 is fixedly installed at the bottom of the cooling box 17. Multiple cooling plates 1705 are fixedly installed at the bottom of the conveying square tube 1704. Multiple cooling fans 1706 are fixedly installed at the top of the base 1. The multiple cooling fans 1706 are respectively located below the multiple cooling plates 1705. An installation port is opened on the second support leg 16. The conveying square tube 1704 passes through the installation port and does not contact the inner wall of the installation port.An isolation plate is fixedly installed inside the receiving hopper 2. The first support leg 4 passes through the isolation plate and is fixedly connected to it. Two second filter cloths are fixedly installed on the isolation plate by bolts. A transfer pump 18 is fixedly installed on the base 1. The inlet port of the transfer pump 18 is fixedly connected to the receiving hopper 2. One end of the discharge pipe 19 is fixedly installed at the outlet port of the transfer pump 18. The other end of the discharge pipe 19 extends to the top of the cooling box 17, and the discharge pipe 19 is fixedly connected to the solid-liquid separation box 13 by reinforcing ribs. By performing double cooling on the recovered coolant, it can be recycled.
[0026] In this embodiment, the external pipe on the coolant pump 11 is connected to the external coolant tank, and the delivery square pipe 1704 is connected to the external coolant return tank.
[0027] When this deep hole milling machine is working, the workpiece to be processed is first placed in the concave positioning seat 5, and the positioning screw 501 is turned to push the clamping seat 502 to slide along the first limiting rod in the concave positioning seat 5, so as to finally achieve the positioning, clamping and fixing of the workpiece; then the moving adjustment module is operated. When the longitudinal screw 301 rotates, it drives the longitudinal moving plate 302, the L-shaped support arm 303 and the transverse slide 304 to make longitudinal displacement. Rotating the transverse screw 308 can drive the connecting seat 305 to move the processing table 306 laterally, thereby accurately adjusting the processing point between the workpiece and the milling cutter 906.
[0028] After the position adjustment is completed, the control shaft 10 drives the active bevel gear to mesh with the driven bevel gear, driving the internal thread sleeve 7 to rotate. With the limiting and guiding effect of the second limit rod, the lifting screw 8 drives the connecting frame 9, the mounting plate 901 and the milling cutter 906 to descend to the deep hole machining station. At the same time, the rotary motor 903 in the connecting frame 9 drives the coolant cone 902 to rotate at high speed through the meshing transmission of two sets of spur gears. The coolant cone 902 drives the milling cutter 906 to rotate synchronously through the bolt locking structure of the main mounting flange 904 and the auxiliary mounting flange 905, performing deep hole milling on the workpiece. The sealing ring ensures the sealing performance between the coolant cone 902 and the auxiliary mounting flange 905.
[0029] During the milling operation, the cooling system is activated. First, the first electric push rod 1201 drives the first liquid guide pipe 1104 to adjust its height, bringing the universal bamboo nozzle 1106 down to the milling area. Then, the coolant pump 11 draws external coolant, which is delivered through the drain pipe 1101 to the inverted U-shaped branch pipe 1102 and then splits into two first corrugated pipes 1103. One stream of coolant flows through the second liquid guide pipe 1105 into the coolant cone 902, and then into the internal cooling channel 907 of the milling cutter 906. It seeps out through multiple seepage holes 909 on the inner wall of the spiral chip removal groove 908, providing internal cooling to the cutting edge and deep hole of the milling cutter 906. The other stream of coolant is delivered through the first liquid guide pipe 1104 to the universal bamboo nozzle 1106, so that the coolant is precisely sprayed onto the milling area through the nozzle for external spray cooling, reducing the high temperature generated by the milling operation from all directions.
[0030] Simultaneously, the waste material and waste liquid absorption assembly operates synchronously. First, the second electric push rod 1501 is activated, and its output shaft lowers the first suction pipe 1502 and the second suction pipe 1503 to the height of the milling area. At this time, the valve on the first suction pipe 1502 opens and the valve on the second suction pipe 1503 closes. Then, the negative pressure pump 1303 is activated, generating negative pressure on the feed side of the first reamer 1504. The first reamer 1504 faces the end face of the machining table 306 at a 60° angle, thus continuously sucking up the debris and waste liquid generated during milling. After the deep hole machining is completed, the horizontal... The screw 308 moves the deep hole below the second expansion joint 1505, and the valve on the second suction pipe 1503 is opened to suck up the residual waste material and waste liquid inside the deep hole. The sucked waste material and waste liquid are sent into the solid-liquid separation tank 13 through the second corrugated pipe 14. The separation drawer 1301 in the solid-liquid separation tank 13 adopts a porous structure to achieve solid-liquid filtration and separation. Solid debris is retained in the separation drawer 1301, and waste liquid drips downward. The sealing plate 1302 and the mouth-shaped sealing ring achieve a seal. The separation drawer 1301 can be quickly disassembled and assembled by the engagement of the elastic clip and the wedge-shaped clip, which is convenient for cleaning waste residue.
[0031] After solid-liquid separation, the waste liquid is continuously drawn in by the negative pressure pump 1303 and introduced into the cooling box 17 through the diversion pipe. The first filter cloth 1701 in the cooling box 17 filters the waste liquid again to remove impurities. The inclined flow plates 1702 arranged on both sides extend the flow path of the waste liquid. The fan assembly 1703 works with the airflow to accelerate the initial heat dissipation of the waste liquid. When the waste liquid flows through the conveying square pipe 1704, multiple sets of cooling plates 1705 at the bottom cool the waste liquid. The cooling fan 1706 simultaneously dissipates heat for the cooling plates 1705 to ensure the cooling effect. At the same time, the waste liquid scattered in the receiving hopper 2 is filtered by the second filter cloth and then conveyed by the conveying pump 18 through the discharge pipe 19 to the top of the cooling box 17, and enters the cooling cycle process to realize the recycling and cooling of the coolant and waste liquid. The cooled coolant is returned to the coolant return tank for subsequent use. Thus, the whole set of equipment completes the entire process of deep hole milling, real-time cooling, chip removal and absorption, and solid-liquid separation and cooling of waste liquid.
[0032] Compared with related technologies, the deep hole milling equipment provided by the present invention has the following beneficial effects: 1. The cooling component in this invention adopts a combination of internal cooling and external spraying. The coolant cools the cutting edge of the milling cutter 906 and the inside of the deep hole through the internal cooling channel 907 and the seepage hole 909. At the same time, the universal bamboo joint spray pipe 1106 sprays the outside of the milling area. Combined with the circulating cooling of the cooling box 17 and the cooling plate 1705, it effectively solves the problem of poor heat dissipation in deep hole machining, reduces the wear of the milling cutter 906, and extends its service life. 2. The waste material and waste liquid absorption component in this invention uses the first expansion joint 1504 (60° angle) to draw milling waste material and waste liquid in real time, and the second expansion joint 1505 to clean the residual waste material in the deep hole. Combined with the filtration and separation of the solid-liquid separation box 13, it avoids the accumulation of chips that scratch the hole wall and hinder milling, ensures continuous and smooth processing, and improves processing quality. Third, this invention achieves stable workpiece clamping through the cooperation of concave positioning seat 5, positioning screw 501 and clamping seat 502. With the help of the moving adjustment module driven by longitudinal screw 301 and transverse screw 308, the machining points of the workpiece and milling cutter 906 can be precisely adjusted to improve the machining accuracy of deep holes. In addition, the recovered coolant is recycled back to the external coolant return tank after solid-liquid separation, filtration and cooling, so as to achieve reuse and reduce processing costs. The separation drawer 1301 and the first filter cloth 1701 can be quickly disassembled and assembled, which facilitates waste cleaning and component maintenance and improves the ease of use of the equipment.
[0033] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.
Claims
1. A deep hole milling machine, comprising a base and a movable adjustment module disposed above the base, characterized in that, The movable adjustment module is equipped with a positioning component for clamping the workpiece to be processed, and the movable adjustment module is used to adjust the processing point. A U-shaped bracket is fixedly installed on the top of the base, and a milling component is installed inside the U-shaped bracket. The milling component includes a connecting frame, and a mounting plate is fixedly installed on the bottom of the connecting frame. A coolant cone is rotatably mounted on the mounting plate, and a milling cutter is detachably connected to the bottom of the coolant cone. An internal cooling channel is formed on the top of the milling cutter, and multiple spiral chip removal grooves are formed on the outer wall of the milling cutter. Multiple seepage holes are provided on the inner wall of the groove, and all of the seepage holes are connected to the inner cooling channel. The top of the y-shaped bracket is provided with a lifting component for driving the milling cutter to rise and fall. A cooling component is provided on one side of the y-shaped bracket, and the cooling component is connected to the coolant cone to achieve cooling of the milling area. A solid-liquid separation tank is provided on the base. A waste material and waste liquid absorption component is provided on the side of the y-shaped bracket away from the cooling component, which can absorb the cutting and waste liquid generated during the milling process. The waste material and waste liquid absorption component is connected to the solid-liquid separation tank.
2. The deep hole milling equipment according to claim 1, characterized in that, The movable adjustment module includes a longitudinal movable box with an open bottom. A longitudinal screw is rotatably installed inside the longitudinal movable box. A longitudinal movable plate is threaded onto the longitudinal screw. The bottom of the longitudinal movable plate extends to the bottom of the longitudinal movable box, and L-shaped support arms are fixedly installed on both sides of the longitudinal movable plate. The top of the two L-shaped support arms is fixedly installed with the same transverse slide. A connecting seat is fixedly installed on the top of the transverse slide. A processing table is provided above the connecting seat. Two mounting plates are fixedly installed at the bottom of the processing table. The same transverse screw is rotatably installed on the two mounting plates. The transverse screw passes through the connecting seat and is threadedly connected to the connecting seat.
3. The deep hole milling equipment according to claim 2, characterized in that, A receiving hopper is fixedly installed on the top of the base, and two first support legs are fixedly installed on the bottom inner wall of the receiving hopper. The tops of the two first support legs are respectively fixedly connected to the outer walls of the two sides of the longitudinal moving box.
4. The deep hole milling equipment according to claim 2, characterized in that, The positioning assembly includes a concave positioning seat, which is fixedly installed on the top of the processing table by bolts. A clamping seat is provided inside the concave positioning seat. A positioning screw is threaded on one side of the concave positioning seat. One end of the positioning screw is rotatably connected to the clamping seat. Two first limiting rods are slidably installed on one side of the concave positioning seat. The ends of the two first limiting rods are fixedly connected to the clamping seat.
5. The deep hole milling equipment according to claim 1, characterized in that, The lifting assembly includes an internally threaded sleeve, which is rotatably mounted on the top of a U-shaped bracket. A lifting screw is internally threaded onto the internally threaded sleeve, and the bottom end of the lifting screw is fixedly connected to a connecting frame. A second limiting rod is slidably mounted on the top of the U-shaped bracket, and the bottom end of the second limiting rod is fixedly connected to the connecting frame. A vertical plate is fixedly mounted on the top of the U-shaped bracket, and a control shaft is rotatably mounted on the vertical plate. An active bevel gear is fixedly mounted on one end of the control shaft near the internally threaded sleeve, and a driven bevel gear is fixedly sleeved on the internally threaded sleeve. The active bevel gear meshes with the driven bevel gear.
6. The deep hole milling equipment according to claim 1, characterized in that, A rotary motor is fixedly installed inside the connecting frame. Circular gears are fixedly fitted onto both the output shaft of the rotary motor and the coolant cone. The two circular gears mesh with each other. A main mounting flange is fixedly fitted onto the coolant cone. A secondary mounting flange is fixedly installed at the bottom of the main mounting flange by bolts. The milling cutter passes through the secondary mounting flange and is fixedly connected to it. A sealing ring is fixedly installed at the bottom of the coolant cone. The top of the secondary mounting flange is in contact with the sealing ring.
7. The deep hole milling equipment according to claim 1, characterized in that, The cooling assembly includes a coolant pump. An inverted L-shaped bracket is fixedly installed on one side of the L-shaped bracket. The coolant pump is fixedly installed on the top of the inverted L-shaped bracket. An external pipe is fixedly installed at the inlet port of the coolant pump. One end of a drain pipe is fixedly installed at the outlet port of the coolant pump. The other end of the drain pipe passes through the top of the inverted L-shaped bracket and is fixedly installed with an inverted U-shaped branch pipe. First corrugated pipes are fixedly installed at both ends of the inverted U-shaped branch pipe. A first guide pipe and a second guide pipe are fixedly installed at the bottom ends of the two first corrugated pipes, respectively. The bottom end of the second guide pipe passes through the connecting frame and extends into the coolant cone. The liquid pipe is rotatably and sealed to the top of the coolant cone. A universal bamboo-joint spray pipe is fixedly installed at the bottom end of the first liquid guide pipe. The end of the universal bamboo-joint spray pipe is equipped with a nozzle facing the milling area. An outwardly protruding arm is fixedly installed on one side of the inverted L-shaped bracket. An avoidance opening is provided on the outwardly protruding arm. Both first corrugated pipes pass through the avoidance opening and do not contact the inner wall of the avoidance opening. A first electric push rod is fixedly installed at the top of the outwardly protruding arm. The output shaft of the first electric push rod passes through the outwardly protruding arm and is slidably connected to the outwardly protruding arm. A linkage bar is fixedly installed on the output shaft of the first electric push rod. One side of the linkage bar is fixedly connected to the first liquid guide pipe.
8. The deep hole milling equipment according to claim 2, characterized in that, The waste material and waste liquid absorption assembly includes two second corrugated pipes, both of which are fixedly installed on the top of the solid-liquid separation tank. A mounting platform is fixedly installed on the side of the I-shaped bracket away from the cooling assembly. A second electric push rod is fixedly installed on the top of the mounting platform. The output shaft of the second electric push rod passes through the mounting platform and is slidably connected to it. A first suction pipe is fixedly installed on the output shaft of the second electric push rod. A second suction pipe is fixedly installed at the bottom of the first suction pipe. A first flared nozzle is fixedly installed at one end of the first suction pipe, and the other end is fixedly connected to one of the second corrugated pipes. A second flared nozzle is fixedly installed at one end of the second suction pipe, and the other end is fixedly connected to another second corrugated pipe. Valves are provided on both the first and second suction pipes. The feed side of the first flared nozzle forms a 60° angle with the top end face of the processing table, used for continuously suctioning waste material and waste liquid during milling. The feed side of the second flared nozzle is horizontally positioned with the top end face of the processing table, used for suctioning residual waste material and waste liquid in deep holes after milling.
9. The deep hole milling equipment according to claim 3, characterized in that, A second support leg is fixedly installed on the top of the base. The solid-liquid separation box is fixedly connected to the top of the second support leg. The bottom inner wall of the solid-liquid separation box is sloped. A pull-out opening is provided on one side of the solid-liquid separation box. A separation drawer is provided inside the solid-liquid separation box. The bottom of the separation drawer has a porous design to achieve a filtration effect. The separation drawer fits snugly against the inner wall of the solid-liquid separation box and the pull-out opening. A negative pressure pump is fixedly installed on one side of the second support leg. The inlet of the negative pressure pump is fixedly connected to one side of the solid-liquid separation box. The bottom inner wall of the solid-liquid separation tank is flush with the negative pressure pump outlet, a drainage pipe is fixedly installed, a sealing plate is fixedly installed on one side of the separation drawer, an orifice-shaped sealing ring is provided between the sealing plate and the solid-liquid separation tank, two wedge-shaped clamps are fixedly installed on the top of the solid-liquid separation tank, two elastic clamps are fixedly installed on the side of the sealing plate near the wedge-shaped clamps, wedge-shaped abutments are fixedly installed at the ends of the two elastic clamps, the two wedge-shaped abutments are respectively clamped on the two wedge-shaped clamps, and a pull ring is fixedly installed on the two elastic clamps.
10. The deep hole milling equipment according to claim 9, characterized in that, The end of the drainage tube passes through the second support leg and extends to the top of the cooling box. A cooling box located below the solid-liquid separation box is fixedly installed on one side of the second support leg. The top and bottom of the cooling box are both open. A first filter cloth is provided inside the cooling box. A port-shaped bracket is fixedly installed on the top of the first filter cloth, and the port-shaped bracket fits against the inner wall of the cooling box. Connecting ears are fixedly installed on both sides of the top of the cooling box. The port-shaped bracket is fixedly connected to the connecting ears by bolts, facilitating the removal of the first filter cloth. Inclined flow plates are fixedly installed on both inner walls of the cooling box, with the two inclined flow plates staggered. Fan assemblies are fixedly installed on both sides of the cooling box, with each fan assembly adapted to one of the two inclined flow plates. A [missing information - likely a device or component] is fixedly installed at the bottom of the cooling box. A conveying square tube is provided, with multiple cooling fins fixedly installed at its bottom. Multiple cooling fans are fixedly installed at the top of the base, with each cooling fan located below a cooling fin. An installation port is provided on the second support leg, through which the conveying square tube passes but does not contact the inner wall of the installation port. An isolation plate is fixedly installed inside the receiving hopper, with the first support leg passing through and fixedly connected to the isolation plate. Two second filter cloths are fixedly installed on the isolation plate by bolts. A conveying pump is fixedly installed on the base, with its inlet port fixedly connected to the receiving hopper. One end of a discharge pipe is fixedly installed at the outlet port of the conveying pump, and the other end of the discharge pipe extends to the top of the cooling box. The discharge pipe is fixedly connected to the solid-liquid separation box by reinforcing ribs.