A filling device for delivering pulp for a nutritional jam
Patent Information
- Application Number
- CN202610991759.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-06
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2046-07-06
AI Technical Summary
本发明通过设置可往复移动的V形摊料挡板,可自主将单层类球形水果放行输送,对上层堆叠类球形水果进行阻挡、导流与摊散,解决了类球形水果集中堆积、局部扎堆的问题。
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Figure CN122519765B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of material conveying devices, and more particularly to a conveying filler device for nutritious jam and fruit pulp. Background Technology
[0002] In the industrial production of nutritious jam and fruit pulp, spherical fruits such as blueberries, apples, and oranges are important raw materials for the preparation of high-quality jam. The production of jam and fruit pulp requires multiple processes, including initial screening of raw materials, conveying and cleaning, secondary fine screening, crushing and stirring, and boiling and concentration. Among these, the conveying and feeding process is an important part of the jam production process.
[0003] During the feeding process of spherical fruits on a mesh conveyor belt, the continuous feeding and material stacking and compression can easily cause localized clumping and uneven stacking, affecting subsequent processing. This article addresses the problem of spherical fruit accumulation.
[0004] The current processing method is mainly manual. The spherical fruits are spread out by manually moving and pushing the pile, so that they are evenly distributed on the conveyor surface of the mesh conveyor belt. In the process of manually moving and spreading, on the one hand, a low conveyor speed is required or multiple people are needed to spread the fruit, which affects the work efficiency. On the other hand, it is difficult to control the force of manual handling, which may damage the spherical fruits during the spreading process and affect the subsequent processing of the spherical fruits. Summary of the Invention
[0005] The purpose of this invention is to solve the problems mentioned in the background art and to provide a conveying and filling device for nutritious jam pulp.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: A conveying and filling device for nutritious jam pulp includes a mesh conveyor belt and further includes: The telescopic rod is detachably mounted on the mesh conveyor belt; Two joint links are mounted on the telescopic ends of the telescopic rod; A V-shaped baffle is disposed between the ends of the two joint links, and the V-shaped baffle is disposed on the end of the joint link away from the telescopic rod. The pointed end of the V-shaped baffle faces the feed end, and there is a gap between the V-shaped baffle and the conveying surface of the mesh conveyor belt that allows only a single layer of spherical fruits to pass through. The V-shaped baffle spreads the piled-up spherical fruits evenly. The lower spherical fruits pass directly through the gaps, while the upper spherical fruits roll along the two inclined surfaces of the V-shaped baffle. At the same time, the continuous extension and retraction of the telescopic rod's extension end causes the V-shaped baffle to move back and forth, thereby moving the piled-up spherical fruits to fill the surrounding areas and the blank areas on both sides of the mesh conveyor belt where there are no spherical fruits, and finally passing through the gaps.
[0007] To facilitate the guidance of spherical fruits located on both sides and prevent their accumulation, preferably, each side panel of the mesh conveyor belt is provided with a side outlet for the spherical fruits to exit. The side outlet is located near the tail end of the inclined surface of the V-shaped baffle. Guide plates are fixedly installed on both sides of the mesh conveyor belt, and there is a return channel between the guide plates and the side panels of the mesh conveyor belt. The side panels of the mesh conveyor belt are provided with a side inlet at the bottom of the guide plate, through which the spherical fruits will re-enter the conveying surface of the mesh conveyor belt.
[0008] To facilitate the return of spherical fruits, preferably, the mesh conveyor belt is inclined, with the lower end being the feeding end.
[0009] Preferably, the V-shaped baffle includes two spreading baffles, both of which are rotatably connected to the joint connecting rod. A rubber baffle is provided between the two spreading baffles, and the rubber baffle is attached to the front end of the spreading baffle. A connecting hinge is installed at one end of the spreading baffle, and the other end of the connecting hinge is connected to the surrounding plate.
[0010] Preferably, the mesh conveyor belt is equipped with a mounting support, the telescopic rod is mounted on the mounting support, two connecting rod mounting seats are mounted on the telescopic end of the telescopic rod, and connecting rod mounting seats are mounted on the two material spreading baffles. The two ends of the joint connecting rod are rotatably connected to connecting rod mounting seats one and connecting rod mounting seats two, respectively. At this time, by extending and resetting the telescopic end of the telescopic rod, the two material spreading baffles can reciprocate.
[0011] Preferably, the end of the reflux channel near the side inlet is provided with a top plate for guiding spherical fruits out of the apex.
[0012] Preferably, the guide plate has a square groove, and a guide rod is slidably connected in the groove. Both ends of the guide rod are located in the return channel formed by the guide plate and the surrounding plate, and both ends are close to the side outlet and the side inlet, respectively. The end of the guide rod near the side outlet abuts against the spreading baffle. The reciprocating movement of the spreading baffle allows the guide rod to slide back and forth in the groove. A top fruit plate is fixedly connected to the end of the guide rod near the side inlet. The top fruit plate is inclined.
[0013] Preferably, a top contact plate is fixedly connected to one end of the guide rod near the side outlet. The top contact plate is inclined and its two ends abut against the material spreading baffle and the guide plate, respectively.
[0014] Preferably, a reset spring is installed in the chute, with one end of the reset spring abutting against the guide plate and the other end abutting against the limiting guide rod.
[0015] To ensure that the refluxed spherical fruits are dispersed more evenly, preferably, the contraction speed of the telescopic rod's telescopic end is greater than its extension speed.
[0016] Compared with the prior art, the present invention provides a conveying and filling device for nutritious jam pulp, which has the following beneficial effects: This invention solves the problem of concentrated accumulation and localized clustering of spherical fruits by setting up a reciprocating V-shaped material spreading baffle, which can autonomously release and transport a single layer of spherical fruits, while blocking, guiding and spreading the stacked spherical fruits on the upper layer.
[0017] In addition, this invention utilizes a telescopic rod in conjunction with a joint linkage to drive two spreading baffles to achieve small-amplitude, high-frequency vibration. Through mechanical vibration, the clumps and stacks of spherical fruits are actively broken up, causing the piled-up spherical fruits to quickly disperse and spread out to the surrounding blank areas. Compared with a static baffle structure, the spreading effect is more uniform and the breaking efficiency is higher, effectively avoiding damage to the peel and bruising of the pulp caused by the accumulation and compression of spherical fruits, and reducing material loss.
[0018] At the same time, the addition of a side return channel and an inlet / outlet return structure can automatically discharge and return spherical fruits that are excessively piled up and cannot be spread out in time, realizing closed-loop material circulation and conveying, avoiding material accumulation and stagnation, blocking the conveying channel, and avoiding material waste. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 ; Figure 2 This is a schematic diagram of the structure of the present invention. Figure 2 ; Figure 3 For the present invention Figure 2 An enlarged schematic diagram of part A in the middle; Figure 4 This is a side view of the present invention; Figure 5 This is a top view of the present invention; Figure 6 For the present invention Figure 5 Enlarged view of section B; Figure 7 For the present invention Figure 5 Enlarged view of section C; Figure 8 This is a schematic diagram of the structure of the telescopic rod, the joint connecting rod, and the material spreading baffle in this invention; Figure 9 This is a schematic diagram of the structure of the rubber baffle and the material spreading baffle in this invention.
[0020] In the diagram: 1. Mesh conveyor belt; 101. Side outlet; 102. Side inlet; 201. Mounting support; 202. Telescopic rod; 2031. Connecting rod mounting seat one; 2032. Connecting rod mounting seat two; 204. Joint connecting rod; 3. Material spreading baffle; 4. Connecting hinge; 5. Rubber baffle; 601. Guide plate; 602. Top contact plate; 603. Guide rod; 604. Return spring; 605. Top plate. Detailed Implementation
[0021] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0022] Example: Refer to Figures 1-4 A conveying and filling device for nutritious jam pulp is described. In the prior art, spherical fruits are mainly conveyed by a mesh conveyor belt 1 to a subsequent detection device. This embodiment takes the conveying of spherical fruits such as blueberries as an example. During the conveying process, the spherical fruits are first conveyed to the mesh conveyor belt 1 by another conveying device. At this time, blueberries are prone to accumulating together, which requires manual assistance to separate the accumulating blueberries. During the manual spreading process, on the one hand, a lower conveying speed is required or multiple people are needed to spread the blueberries together, which affects the work efficiency. On the other hand, it is difficult to control the manual handling force, which may cause the blueberries to be damaged during the spreading process, affecting the further processing of the blueberries. To solve the above problems, the following implementation method can be adopted: a mounting support 201 is detachably installed on the mesh conveyor belt 1, and a telescopic rod 202 is detachably connected to the mounting support 201. Two joint connecting rods 204 are symmetrically installed on the telescopic rod 202 by means of rotational connection. A V-shaped baffle is provided at the end of the two joint connecting rods 204 away from the telescopic end of the telescopic rod 202. The pointed end of the V-shaped baffle faces the feed end of the mesh conveyor belt 1. The V-shaped baffle includes two spreading baffles 3. Both spreading baffles 3 are rotatably connected to the joint connecting rods 204. There is a gap between the spreading baffles 3 and the conveying surface of the mesh conveyor belt 1. The gap can only allow a single layer of blueberries to pass through the gap with the mesh conveyor belt 1. In specific settings, the height of the gap is set with reference to the maximum diameter of the current batch of blueberries. In a specific implementation, when there are stacked blueberries on top of each other, the spreading baffle 3 blocks the stacked blueberries. The blueberries that cannot pass through will roll along the spreading baffle 3 towards both sides of the mesh conveyor belt 1 and the blank area at the conveyor end, thus automatically spreading the blueberries. This avoids a large accumulation of blueberries. Using this method, there is no need for manual spreading, which can improve the overall work efficiency. On the other hand, the mechanized control is more stable, which can reduce the damage rate of blueberries and improve the overall processing quality of the product.
[0023] In a preferred embodiment, such as Figure 3 , Figure 7 , Figure 8 As shown, a mounting bracket 201 is detachably connected to the mesh conveyor belt 1. A telescopic rod 202 is detachably connected to the mounting bracket 201. Two connecting rod mounting seats 1 2031 are detachably connected to the telescopic end of the telescopic rod 202. Two spreading baffles 3 are detachably connected to connecting rod mounting seats 2032. The two ends of the articulated connecting rod 204 are rotatably connected to connecting rod mounting seats 1 2031 and connecting rod mounting seats 2032, respectively. By extending and resetting the telescopic end of the telescopic rod 202, the two spreading baffles 3 can reciprocate, thereby contacting the blueberries and pushing apart the pile of blueberries, which is convenient for subsequent spreading. This allows the blueberries to be evenly distributed on the conveying surface of the mesh conveyor belt 1, which is convenient for subsequent processing.
[0024] Specifically, such as Figure 5 , Figure 6 , Figure 8 , Figure 9 As shown, a connecting hinge 4 is installed on one end of the material spreading baffle 3 near the mesh conveyor belt 1. The other end of the connecting hinge 4 is connected to the side panel. The material spreading baffle 3 can rotate through the connecting hinge 4. When in use, the telescopic end of the telescopic rod 202 extends and retracts. Through the joint connecting rod 204, the two material spreading baffles 3 will continuously reciprocate under the action of the connecting hinge 4. The middle part of the two material spreading baffles 3 unfolds to both sides, thereby pushing the blueberries in the middle to move to both sides, so that the blueberries are evenly distributed on the conveying surface of the mesh conveyor belt 1, and pushing away the blueberry piles accumulated on the mesh conveyor belt 1, so that they are quickly dispersed and avoid accumulation. The blueberries that move along the inclined surface of the material spreading baffle 3 will enter the return channel for return.
[0025] Furthermore, such as Figure 8 As shown, the front end of the material spreading baffle 3 is equipped with a rubber baffle 5. The rubber baffle 5 fits against the front end of the baffle, buffering the impact of the blueberries and reducing the damage to the fruit peel. At the same time, it seals the gaps between the baffles to prevent the blueberries from getting pinched.
[0026] like Figure 3 , Figure 6 , Figure 7 As shown, the mesh conveyor belt 1 can be tilted, with the feeding end at the lower end and the discharge end at the higher end. A side outlet 101 for blueberries is located where the spreading baffle 3 contacts the side panel of the mesh conveyor belt 1, preventing blueberries from accumulating and being damaged by squeezing. The blueberries will leave the conveying surface of the mesh conveyor belt 1 through the side outlet 101. Guide plates 601 are fixedly installed on both sides of the mesh conveyor belt 1, and a return channel exists between the guide plates 601 and the side panel of the mesh conveyor belt 1. This return channel accommodates the blueberries discharged through the side outlet 101. Because the mesh conveyor belt 1 is tilted, with the feeding end at the lower end, the blueberries will roll along the chamber and eventually reach the lower end. The enclosure of 1 has a side inlet 102 at the bottom of the guide plate 601. Blueberries will re-enter the conveyor surface of the mesh conveyor belt 1 through the side inlet 102, thus completing the re-feeding and allowing the blueberries to re-enter the production line. In the specific production process, blueberries are placed on the mesh conveyor belt manually or by feeding equipment. The placement area is fixed, with the side inlet 102 located at the front end of the drop area and on both sides of the mesh conveyor belt 1 to prevent the backflowing blueberries from directly contacting the falling blueberries. The backflowing blueberries are placed at the bottom layer to reduce damage and prevent repeated backflow damage. The blueberries in the placement area will fall into the center area of the mesh conveyor belt 1. The blueberries on both sides will not directly contact the falling blueberries, avoiding secondary accumulation caused by backflow.
[0027] like Figure 3 , Figure 6 , Figure 7 As shown, a groove is provided on the guide plate 601, and a guide rod 603 is slidably connected in the groove. Both ends of the guide rod 603 are located in the return channel formed by the guide plate 601 and the surrounding plate, and both ends are close to the side outlet 101 and the side inlet 102, respectively. A top contact plate 602 is fixedly connected to the end of the guide rod 603 near the side outlet 101. The top contact plate 602 is inclined and its two ends abut against the spreading baffle 3 and the guide plate 601, respectively. When the spreading baffle 3 abuts against the material, the top contact plate 602 moves back and forth as the spreading baffle 3 moves back and forth, thereby pushing the blueberries that have entered the return channel to roll. A top fruit plate 605 is fixedly connected to one end of the guide rod 603 near the side inlet 102. The top fruit plate 605 is inclined, and the flat surface facing the side inlet 102 abuts against the guide plate 601. Since the top contact plate 602 will move during the movement of the spreading baffle 3, the guide rod 603 can move synchronously along the chute, so that the top fruit plate 605 moves back and forth. The back and forth movement of the top fruit plate 605 makes the blueberries entering the end of the return channel quickly pass through the side inlet 102 and re-enter the conveying surface on the mesh conveyor belt 1.
[0028] Furthermore, a reset spring 604 is installed inside the chute. One end of the reset spring 604 abuts against the guide plate 601, and the other end abuts against the guide rod 603. When the guide rod 603 is driven forward by the top contact plate 602, it compresses the reset spring 604. After the baffle returns and disengages from the top contact plate 602, the reset spring 604 rebounds and pulls the guide rod 603 to reset. Simultaneously, it drives the top fruit plate 605 to reciprocate and push the blueberries at the bottom of the return channel, so that the blueberries can quickly return from the side inlet 102 to the mesh conveyor belt 1, ensuring smooth return.
[0029] In a preferred embodiment, when conveying blueberries, the retraction speed of the telescopic rod 202 is greater than its extension speed. When the telescopic rod 202 extends at a slower speed, the spreading baffle 3 tends to open and exerts force towards the feed end and both sides, slowly spreading the blueberries to avoid excessive force. The quick reset can prepare for the next spreading. When the spreading baffle 3 tends to open, it facilitates the flow of accumulated blueberries to the side outlet 101, preventing blueberries from accumulating and rolling for a long time. As the spreading baffle 3 slowly extends, it presses against the guide rod 603 through the top contact plate 602, causing it to move slowly. At this time, the top fruit plate 605 also moves slowly. However, when the spreading baffle 3 quickly resets, it will quickly reset under the action of the reset spring 604. At this time, the top fruit plate 605 can quickly push the blueberries out of the side inlet 102 and push the blueberries further. The rapidly moving blueberries can be better spread out on the mesh conveyor belt 1, improving the spreading effect. In addition, it also avoids the blueberries from accumulating on both sides of the mesh conveyor belt 1. If secondary accumulation occurs, secondary backflow will occur. At this time, the blueberries may be damaged after multiple backflows.
[0030] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A conveying and filling device for nutritious jam pulp, comprising a mesh conveyor belt (1), characterized in that, Also includes: Telescopic rod (202) is detachably mounted on the mesh conveyor belt (1); Two joint links (204) are provided on the telescopic ends of the telescopic rod (202); A V-shaped baffle is disposed between the ends of the two joint links (204), and the V-shaped baffle is disposed on the end of the joint link (204) away from the telescopic rod (202). The pointed end of the V-shaped baffle faces the feed end of the mesh conveyor belt (1), and there is a gap between the V-shaped baffle and the conveying surface of the mesh conveyor belt (1) that allows only a single layer of spherical fruits to pass through. The V-shaped baffle spreads the piled-up spherical fruits evenly. The lower spherical fruits will pass directly through the gap, while the upper spherical fruits will roll along the two inclined surfaces of the V-shaped baffle. At the same time, the continuous extension and resetting of the telescopic rod (202) allows the V-shaped baffle to move back and forth, thereby causing the piled-up spherical fruits to move and fill the blank areas on both sides of the mesh conveyor belt (1) where there are no spherical fruits, and finally pass through the gap. The mesh conveyor belt (1) has side outlets (101) on both side panels for discharging spherical fruits. The side outlets (101) are close to the tail end of the inclined surface of the V-shaped baffle. The mesh conveyor belt (1) has guide plates (601) fixedly installed on both sides. There is a return channel between the guide plates (601) and the side panels of the mesh conveyor belt (1). The mesh conveyor belt (1) has a side inlet (102) at the bottom of the guide plates (601). The spherical fruits will re-enter the conveying surface of the mesh conveyor belt (1) through the side inlet (102). The V-shaped baffle includes two spreading baffles (3), both of which are rotatably connected to the joint connecting rod (204). A rubber baffle (5) is provided between the two spreading baffles (3), the rubber baffle (5) is attached to the front end of the spreading baffle (3), a connecting hinge (4) is installed at one end of the spreading baffle (3), and the other end of the connecting hinge (4) is connected to the surrounding plate. The mesh conveyor belt (1) is equipped with a mounting support (201), the telescopic rod (202) is mounted on the mounting support (201), and two connecting rod mounting seats (2031) are mounted on the telescopic end of the telescopic rod (202). Connecting rod mounting seats (2032) are mounted on the two material spreading baffles (3). The two ends of the joint connecting rod (204) are rotatably connected to the connecting rod mounting seats (2031) and the connecting rod mounting seats (2032) respectively. At this time, the two material spreading baffles (3) can reciprocate by extending and resetting the telescopic end of the telescopic rod (202).
2. The conveying and filling device for nutritious jam pulp according to claim 1, characterized in that, The mesh conveyor belt (1) is set at an angle, with its lower end being the feeding end.
3. The conveying and filling device for nutritious jam pulp according to claim 2, characterized in that, The reflux channel is provided with a top plate (605) near the side inlet (102) for guiding spherical fruits out of the top.
4. The conveying and filling device for nutritious jam pulp according to claim 3, characterized in that, The guide plate (601) has a square groove, and a guide rod (603) is slidably connected in the groove. Both ends of the guide rod (603) are located in the return channel formed by the guide plate (601) and the surrounding plate, and both ends are close to the side outlet (101) and the side inlet (102) respectively. The end of the guide rod (603) near the side outlet (101) abuts against the material spreading baffle (3). The guide rod (603) can slide back and forth in the groove by the reciprocating movement of the material spreading baffle (3). A top fruit plate (605) is fixedly connected to the end of the guide rod (603) near the side inlet (102). The top fruit plate (605) is inclined.
5. The conveying and filling device for nutritious jam pulp according to claim 4, characterized in that, A top contact plate (602) is fixedly connected to one end of the guide rod (603) near the side outlet (101). The top contact plate (602) is inclined and its two ends abut against the material spreading baffle (3) and the guide plate (601) respectively.
6. The conveying and filling device for nutritious jam pulp according to claim 4, characterized in that, The slide is equipped with a reset spring (604), one end of which abuts against the guide plate (601), and the other end abuts against the limiting guide rod (603).
7. The conveying and filling device for nutritious jam pulp according to claim 1, characterized in that, The telescopic rod (202) retracts at a speed greater than it extends.
Citation Information
Patent Citations
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