A crane anti-overturning control method and control device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- HENAN SUITONG MASCH CO LTD
- Filing Date
- 2026-07-06
- Publication Date
- 2026-08-07
AI Technical Summary
[0006]本发明的目的在于提供一种起重机防倾翻的控制方法及控制装置,以解决上述背景技术中提出的传统上起重机增加一个安全稳定绳和起重车的四个支脚配合稳定起重车的简单方式和无法精准的得到起重车的倾斜角度的问题
1.本发明通过起重机倾斜时,测量电池包的电容变化,并根据电容变化计算出起重车的角度变化量,进而得出起重车的倾斜度,使得装置可自主检测起重车的倾斜度,且数据均是设备通过精密的计算得出,精度更高,避免了人工读数的缺点,解决了无法精准的得到起重车的倾斜角度的问题,使得设备更加的精准和完善。
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Figure CN122519928A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of construction engineering technology, and in particular to a control method and control device for preventing cranes from tipping over. Background Technology
[0002] The crane trolley, also known as a crane carriage, is the core moving component of bridge, gantry, and tower cranes responsible for lifting operations. It travels laterally along the main beam or boom rails, cooperating with the crane's trolley travel and hoisting mechanism to achieve precise three-dimensional spatial positioning of heavy objects. It mainly consists of a frame structure, a hoisting mechanism, and a trolley travel mechanism. It fundamentally determines the crane's operational flexibility, lifting efficiency, and positioning accuracy, and is key to achieving point-to-point material handling.
[0003] With the rapid development of the national economy, people have increasingly higher requirements for cranes, and cranes are developing in many directions such as large tonnage and ultra-high height. As the tonnage and height of cranes continue to increase, the number of crane overturning accidents caused by improper operation is also increasing. Crane overturning often happens due to a slight tilt, which can cause unpredictable and serious damage. Therefore, in order to reduce the occurrence of such accidents, it is necessary to constantly test the tilt angle of the crane during operation and to learn how to prevent the same accident from happening again.
[0004] However, the traditional way to prevent cranes from tipping over is to add a safety stabilizing rope to the crane and use the crane's four outriggers to stabilize the crane. Although this method is low-cost and intuitive to operate, it is unsafe, highly dependent on manual operation, has strong instability, and cannot accurately obtain the crane's tilt angle.
[0005] To address this, a control method and device for preventing crane tilting is proposed to overcome the shortcomings of traditional methods for detecting crane tilt, which suffer from poor accuracy and reliance on manual readings. Summary of the Invention
[0006] The purpose of this invention is to provide a control method and device for preventing crane tipping, in order to solve the problems mentioned in the background art, which are the traditional simple method of adding a safety stabilizing rope and the four outriggers of the crane to stabilize the crane, and the inability to accurately obtain the tilt angle of the crane.
[0007] To achieve the above objectives, the present invention provides the following technical solution: a crane anti-tipping control device, comprising a crane vehicle, a sensing device, a support device, and an external support device. The outer wall of the sensing device is fixedly mounted on the base of the crane vehicle. The outer wall of the support device is movably mounted on the outer wall of the sensing device. The external support device is movably mounted on the outer wall of the support device. The support device includes a connector with a through circular hole in the middle. A lifting cylinder is fixedly mounted on the outer wall of the circular hole in the middle of the connector. A lifting column is movably mounted on the inner wall of the lifting cylinder. A hydraulic cylinder is fixedly mounted at the upper end of the lifting cylinder. The lower end of the lifting column has a spherical design. A fixing member is movably mounted on the outer wall of the lifting column. A gasket is fixedly mounted at the lower end of the fixing member. A reinforcing block is fixedly mounted on the outer wall of the gasket. The reinforcing block and the gasket are connected together by bolts. A support plate is fixedly mounted at the lower end of the reinforcing block.
[0008] Preferably, the sensing device includes a mounting base, the outer wall of which is fixedly mounted on a crane, and a set of operating levers is fixedly mounted on the outer wall of the mounting base. A support block is fixedly mounted in the inner cavity of the mounting base, and a detector is fixedly mounted on the upper end of the support block. The detector and the support block are connected by four holes. The detector consists of a shell, a sponge sleeve, and a detection box. The outer wall of the sponge sleeve is fixedly mounted in the inner cavity of the shell, and the outer wall of the detection box is fixedly mounted in the inner cavity of the sponge sleeve. Two sets of isolation plates are fixedly mounted inside the detection box. A battery pack is fixedly mounted on the left end of the isolation plate, and a PLC board is fixedly mounted on the right end of the isolation plate. A detection component is disposed between the two sets of isolation plates.
[0009] Preferably, the battery pack is electrically connected to the PLC board.
[0010] Preferably, the external support device includes a ball joint, the outer wall of which is fixedly mounted on the connector, a fixing block is fixedly mounted at the end of the ball joint away from the connector, a hydraulic cylinder is fixedly mounted on the outer wall of the fixing block away from the connector, a control block is fixedly mounted at the upper end of the hydraulic cylinder, a support column is movably mounted on the inner wall of the hydraulic cylinder, and a spike block is fixedly mounted at the lower end of the support column.
[0011] Preferably, the lower end of the spike block is evenly distributed with anti-slip spikes, and the anti-slip spikes are made of polyethylene material.
[0012] Preferably, the detector further includes a detection system, which is mounted on a PLC board and includes a data collection module, a data transmission module, a network module, and a system storage module. The data collection module is used to detect the capacitance change of the battery pack on the detector in the detection device in real time, and transmit the obtained capacitance data to the data transmission module. The network module is used to establish a stable communication channel with the smart terminal by transmitting Bluetooth signals or receiving Bluetooth signals transmitted by the smart terminal. The data transmission module is used to transmit capacitive data to the smart terminal via Bluetooth signal in the network module; The system storage module is used to store the capacitance data detected by the corresponding detector obtained from the data transmission module.
[0013] Preferably, the sensing device further includes a smart terminal, which includes a network module, a receiving module, an analysis module, a transmission module, a storage module, a display screen, and a central control module; The network module is used to establish a stable connection with the network module in the detection system by transmitting Bluetooth signals or receiving Bluetooth signals transmitted by the detection system. The receiving module is used to receive capacitance data transmitted by the detection system via a Bluetooth connection channel; The analysis module is used to analyze the capacitance data detected by the detector, calculate the tilt of the crane based on the capacitance data, and transmit the crane tilt data to the signal transmission module. The transmission module is used to receive the crane tilt angle data transmitted by the signal transmission module and transmit the crane tilt angle data to the display screen for display. The storage module is used to store changes in capacitance data and crane tilt data. The display screen is used to receive and display crane tilt angle data; The activation of the central control module by personnel or intelligent operation support device and external support device.
[0014] A method for preventing a crane from tipping over includes the following steps: S101. Install the entire device on the base of the crane and start the sensing device. Check whether the Bluetooth network between the sensing device and the smart terminal is successfully connected and a stable communication channel is established. S102, The data collection module detects the capacitance change of the battery pack on its respective detector in the detection device in real time, and transmits the capacitance change data to the data transmission module through the network module; S103, The data transmission module transmits capacitive data to the receiving module in the smart terminal via Bluetooth; S104. The analysis module analyzes the change in capacitance data to determine the tilt angle of the crane at this time, and transmits the crane tilt angle data to the signal transmission module. S105. The signal transmission module receives and displays the tilt data transmitted by the signal transmission module on the display screen; S106. The external support device can be directly started by the central control module through data displayed on the screen, either manually or via an intelligent terminal.
[0015] The beneficial effects of this invention are: 1. This invention measures the change in capacitance of the battery pack when the crane tilts, and calculates the change in the angle of the crane based on the capacitance change, thereby obtaining the tilt angle of the crane. This allows the device to autonomously detect the tilt angle of the crane, and the data is obtained by the device through precise calculation, resulting in higher accuracy. It avoids the shortcomings of manual reading and solves the problem of not being able to accurately obtain the tilt angle of the crane, making the device more accurate and complete.
[0016] 2. This invention utilizes an external support device including a ball joint. The outer wall of the ball joint is fixedly mounted on a connector. A fixing block is fixedly mounted on the end of the ball joint away from the connector. A hydraulic cylinder is fixedly mounted on the outer wall of the fixing block away from the connector. A control block is fixedly mounted on the upper end of the hydraulic cylinder. A support column is movably mounted on the inner wall of the hydraulic cylinder. A spike block is fixedly mounted on the lower end of the support column. Through the design of the external support device, the conventional design problem of simply adding a safety stabilizing rope and using the four outriggers of the crane to stabilize the crane is solved, making the crane safer and more stable. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in this invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only for this invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the internal structure of the detection box of the present invention; Figure 3 This is an isometric view of the present invention; Figure 4 This is a schematic diagram of the detection system and intelligent terminal of the present invention; Figure 5 This is a flowchart of the steps of the present invention. Figure 6 This is a schematic diagram of the electronic device structure of the present invention.
[0019] The components in the diagram are labeled as follows: 1. Connector; 2. Lifting cylinder; 3. Lifting column; 4. Hydraulic cylinder; 5. Fixing component; 6. Gasket; 7. Reinforcing block; 8. Support plate; 9. Mounting base; 10. Support block; 11. Detector; 12. Housing; 13. Sponge sleeve; 14. Detection box; 15. Isolation plate; 16. Battery pack; 17. PLC board; 18. Detection assembly; 19. Ball joint; 20. Fixing block; 21. Hydraulic cylinder; 22. Support column; 23. Spike; 24. Control block. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to specific embodiments.
[0021] It should be noted that, unless otherwise defined, the technical or scientific terms used in this invention should have the ordinary meaning understood by one of ordinary skill in the art to which this invention pertains. The terms "first," "second," and similar terms used in this invention do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0022] Example 1 like Figures 1 to 2 As shown in the figure, a specific embodiment of the present invention provides a crane anti-tipping control device, including a crane vehicle, a sensing device, a support device, and an external support device. The outer wall of the sensing device is fixedly mounted on the base of the crane vehicle, the outer wall of the support device is movably mounted on the outer wall of the sensing device, and the external support device is movably mounted on the outer wall of the support device. The support device includes a connector 1, with a through circular hole in the middle of the connector 1. A lifting cylinder 2 is fixedly mounted on the outer wall of the circular hole in the middle of the connector 1. A lifting column 3 is movably mounted on the inner wall of the lifting cylinder 2, and a hydraulic cylinder 4 is fixedly mounted on the upper end of the lifting cylinder 2. The lower end of the lifting column 3 adopts a spherical design, and a fixing member 5 is movably mounted on the outer wall of the lifting column 3. A gasket 6 is fixedly mounted on the lower end of the fixing member 5. A reinforcing block 7 is fixedly mounted on the outer wall of the gasket 6, and the reinforcing block 7 and the gasket 6 are connected together by bolts. A support plate 8 is fixedly mounted on the lower end of the reinforcing block 7.
[0023] The sensing device includes a mounting base 9, the outer wall of which is fixedly mounted on the crane, and a set of operating levers is fixedly mounted on the outer wall of the mounting base 9. A support block 10 is fixedly mounted in the inner cavity of the mounting base 9, and a detector 11 is fixedly mounted on the upper end of the support block 10. The detector 11 and the support block 10 are connected by four holes. The detector 11 consists of a housing 12, a sponge plate 13, and a detection box 14. The outer wall of the sponge plate 13 is fixedly mounted in the inner cavity of the housing 12, and the outer wall of the detection box 14 is fixedly mounted in the inner cavity of the sponge plate 13. Two sets of isolation plates 15 are fixedly mounted inside the detection box 14. A battery pack 16 is fixedly mounted on the left end of the isolation plate 15, and a PLC board 17 is fixedly mounted on the right end of the isolation plate 15. A detection component 18 is arranged between the two sets of isolation plates 15.
[0024] It should be noted that both the mounting base 9 and the outer casing 12 are coated with heat-insulating paint to prevent excessive temperature from affecting the angle of the crane detected by the detector 11.
[0025] The battery pack 16 is electrically connected to the PLC board 17.
[0026] It should be noted that battery pack 16 directly supplies power to PLC board 17.
[0027] In this embodiment, before the crane is put into operation, the sensing device and the support device are installed on the crane, and it must be placed horizontally to prevent inaccurate data measured by the sensing device. First, the support device is rotated 90 degrees by the support column on the mounting base 9 through the connector 1, and then the lifting column 3 in the lifting cylinder 2 is generated. The lower end of the support plate 8 is placed completely on the horizontal ground. Then the crane is started to work. The PLC board 17 detects the change in capacitance in the battery pack 16 in real time. The support block 10 is fixedly installed in the inner cavity of the mounting base 9. The detector 11 is fixedly installed on the upper end of the support block 10, and the detector 11 and the support block 10 are connected by four holes, so that the mounting base 9 and the crane are in a horizontal state, and the tilt of the crane can be accurately measured. The lower end of the lifting column 3 adopts a spherical design to ensure that the support device will not tilt to a certain extent when the crane is tilted, which increases the safety and stability of the support device. This solves the problem of the conventional design of simply adding a safety stabilizing rope and the four support legs of the crane to stabilize the crane, making the crane safer and more stable.
[0028] Example 2 like Figures 1 to 3As shown in the figure, a specific embodiment of the present invention provides a crane anti-tipping control device, including a crane vehicle, a sensing device, a support device, and an external support device. The outer wall of the sensing device is fixedly mounted on the base of the crane vehicle, the outer wall of the support device is movably mounted on the outer wall of the sensing device, and the external support device is movably mounted on the outer wall of the support device. The support device includes a connector 1, with a through circular hole in the middle of the connector 1. A lifting cylinder 2 is fixedly mounted on the outer wall of the circular hole in the middle of the connector 1. A lifting column 3 is movably mounted on the inner wall of the lifting cylinder 2, and a hydraulic cylinder 4 is fixedly mounted on the upper end of the lifting cylinder 2. The lower end of the lifting column 3 adopts a spherical design, and a fixing member 5 is movably mounted on the outer wall of the lifting column 3. A gasket 6 is fixedly mounted on the lower end of the fixing member 5. A reinforcing block 7 is fixedly mounted on the outer wall of the gasket 6, and the reinforcing block 7 and the gasket 6 are connected together by bolts. A support plate 8 is fixedly mounted on the lower end of the reinforcing block 7.
[0029] The sensing device includes a mounting base 9, the outer wall of which is fixedly mounted on the crane, and a set of operating levers is fixedly mounted on the outer wall of the mounting base 9. A support block 10 is fixedly mounted in the inner cavity of the mounting base 9, and a detector 11 is fixedly mounted on the upper end of the support block 10. The detector 11 and the support block 10 are connected by four holes. The detector 11 consists of a housing 12, a sponge sleeve 13, and a detection box 14. The outer wall of the sponge sleeve 13 is fixedly mounted in the inner cavity of the housing 12, and the outer wall of the detection box 14 is fixedly mounted in the inner cavity of the sponge sleeve 13. Two sets of isolation plates 15 are fixedly mounted inside the detection box 14. A battery pack 16 is fixedly mounted on the left end of the isolation plate 15, and a PLC board 17 is fixedly mounted on the right end of the isolation plate 15. A detection component 18 is arranged between the two sets of isolation plates 15.
[0030] The battery pack 16 is electrically connected to the PLC board 17.
[0031] The external support device includes a ball joint 19, the outer wall of which is fixedly mounted on the connector 1. A fixing block 20 is fixedly mounted on the end of the ball joint 19 away from the connector 1. A hydraulic cylinder 21 is fixedly mounted on the outer wall of the fixing block 20 away from the connector 1. A control block 24 is fixedly mounted on the upper end of the hydraulic cylinder 21. A support column 22 is movably mounted on the inner wall of the hydraulic cylinder 21. A spike block 23 is fixedly mounted on the lower end of the support column 22.
[0032] The lower end of the spike block 23 is evenly distributed with anti-slip spikes, which are made of polyethylene material.
[0033] In this embodiment, during crane operation, the PLC board 17 monitors the capacitance change of the battery pack 16 in real time. When the crane tilts, the sensing device measures the tilt angle of the crane, greatly improving the predictability and accuracy of hazards. Then, the external support device is activated. A hydraulic cylinder 21 is fixedly installed on the outer wall of the fixed block 20 away from the connector 1. A control block 24 is fixedly installed on the upper end of the hydraulic cylinder 21. A support column 22 is movably installed on the inner wall of the hydraulic cylinder 21. On the tilted side, two additional support legs are added, greatly improving the stability of the device. The outer wall of the ball joint 19 is fixedly installed on the connector 1. The ball joint 19 is designed to... To ensure that the support device and the outer support device have a certain angular offset, and to prevent the outer support device from shifting due to the crane's movement, thus maintaining stability, anti-slip spikes are evenly distributed at the lower end of the spike block 23. These anti-slip spikes are made of polyethylene material, which has a certain degree of elasticity and can effectively absorb and disperse vibrations. At the same time, its surface can be designed with anti-slip textures or structures to increase friction and prevent slippage. This makes it suitable for occasions requiring shock absorption, anti-slip, and corrosion resistance, greatly increasing the stability of the entire system brought by the outer support device, allowing the crane to adapt to more environments.
[0034] Example 3 like Figures 4 to 5 As shown, the detector 11 also includes a detection system, which is mounted on the PLC board 17. The detection system includes a data collection module, a data transmission module, a network module, and a system storage module. Data collection module: used to detect the capacitance change of the battery pack on the detector in the detection device in real time, and transmit the obtained capacitance data to the data transmission module; Network module: Used to establish a stable communication channel with the smart terminal by transmitting or receiving Bluetooth signals transmitted by the smart terminal; Data transmission module: Used to transmit capacitive data to the smart terminal via Bluetooth signal in the network module; System storage module: Used to store the capacitance data detected by the corresponding detector obtained from the data transmission module.
[0035] The sensing device also includes a smart terminal, which includes a network module, a receiving module, an analysis module, a transmission module, a storage module, a display screen, and a central control module. Network module: Used to establish a stable connection with the network module in the detection system by transmitting or receiving Bluetooth signals transmitted by the detection system; Receiver module: Used to receive capacitance data transmitted by the detection system via Bluetooth connection channel; Analysis module: Used to analyze the capacitance data detected by the detector, calculate the tilt angle of the crane based on the capacitance data, and transmit the crane tilt angle data to the signal transmission module; The transmission module is used to receive the crane tilt angle data transmitted by the signal transmission module and transmit the crane tilt angle data to the display screen for display. Storage module: Used to store changes in capacitance data and crane tilt data; Display screen: Used to receive and display crane tilt data; The main control module is responsible for the activation of personnel or intelligent operation support devices and external support devices.
[0036] A method for preventing a crane from tipping over includes the following steps: S101. Install the entire device on the base of the crane and start the sensing device. Check whether the Bluetooth network between the sensing device and the smart terminal is successfully connected and a stable communication channel is established. S102, The data collection module detects the capacitance change of the battery pack on its respective detector in the detection device in real time, and transmits the capacitance change data to the data transmission module through the network module; S103, The data transmission module transmits capacitive data to the receiving module in the smart terminal via Bluetooth; 104. The analysis module analyzes the change in capacitance data to determine the tilt angle of the crane at this time, and transmits the crane tilt angle data to the signal transmission module. S105. The signal transmission module receives and displays the tilt data transmitted by the signal transmission module on the display screen; S106. The external support device can be directly started by the central control module through data displayed on the screen, either manually or via an intelligent terminal.
[0037] In this embodiment, the data collection module detects the capacitance change of the battery pack 16 on the detector 11 and transmits the capacitance change data to the data transmission module. After receiving the capacitance data, the data transmission module transmits the capacitance data to the smart terminal via a pre-connected Bluetooth signal. The receiving module on the smart terminal receives the capacitance data via Bluetooth and then transmits the capacitance data to the analysis module. After receiving the capacitance data, the analysis module analyzes the capacitance data detected by the detector 11 and determines the tilt angle of the crane based on the different capacitance data. It then transmits the tilt angle data of the crane to the transmission module. After receiving the tilt angle data of the crane transmitted by the transmission module, the transmission module transmits the tilt angle data of the crane to the display screen for display. Before the data transmission module transmits the data, the network module sends a Bluetooth signal to connect the detection system and the smart terminal, providing the necessary channel for data transmission. The display screen receives the tilt angle data of the crane via a 5G wireless network and displays the tilt angle data, providing convenience for the inspection personnel to view the data. Finally, the external support device is activated by the central control device to stop the tilt angle of the crane and ensure the personal safety of the personnel on the crane.
[0038] Example 4 A computing device, on which a display screen is fixedly mounted for displaying crane tilt data, is connected to a smart terminal via a 5G wireless network. It includes a storage device, a processor, and a computer program. The computer program is stored in the storage device and can be run on the processor. When the processor executes the computer program, it implements a crane anti-tipping control device as described above.
[0039] In this embodiment, the computer-readable medium can be a computer-readable signal medium, a computer-readable storage medium, or any combination of the two, including permanent and non-permanent, removable and non-removable media, capable of reading, writing and storing information through any method or technology, and such information can be computer-readable instructions, data structures, program modules or other data.
[0040] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the invention (including the claims) is limited to these examples; within the framework of the invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the invention as described above, which are not provided in the details for the sake of brevity.
[0041] This invention is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this invention should be included within the scope of protection of this invention.
Claims
1. A crane anti-tipping control device, comprising a crane trolley, a sensing device, a support device, and an outer support device, wherein the outer wall of the sensing device is fixedly mounted on the base of the crane trolley, the outer wall of the support device is movably mounted on the outer wall of the sensing device, and the outer support device is movably mounted on the outer wall of the support device, characterized in that: The support device includes a connector (1), which has a through round hole in the middle. A lifting cylinder (2) is fixedly installed on the outer wall of the round hole in the middle of the connector (1). A lifting column (3) is movably installed on the inner wall of the lifting cylinder (2). A hydraulic cylinder (4) is fixedly installed at the upper end of the lifting cylinder (2). The lower end of the lifting column (3) is spherical. A fixing part (5) is movably installed on the outer wall of the lifting column (3). A gasket (6) is fixedly installed at the lower end of the fixing part (5). A reinforcing block (7) is fixedly installed on the outer wall of the gasket (6). The reinforcing block (7) and the gasket (6) are connected together by bolts. A foot plate (8) is fixedly installed at the lower end of the reinforcing block (7).
2. The crane anti-tipping control device according to claim 1, characterized in that: The sensing device includes a mounting base (9), the outer wall of which is fixedly mounted on the crane, and a set of operating levers is fixedly mounted on the outer wall of the mounting base (9). A support block (10) is fixedly mounted in the inner cavity of the mounting base (9). A detector (11) is fixedly mounted on the upper end of the support block (10), and the detector (11) and the support block (10) are connected by four holes. The detector (11) consists of a shell (12), a sponge sleeve (13), and a detection box (14). The outer wall of the sponge sleeve (13) is fixedly mounted in the inner cavity of the shell (12), and the outer wall of the detection box (14) is fixedly mounted in the inner cavity of the sponge sleeve (13). Two sets of isolation plates (15) are fixedly mounted inside the detection box (14). A battery pack (16) is fixedly mounted on the left end of the isolation plate (15), and a PLC board (17) is fixedly mounted on the right end of the isolation plate (15). A detection component (18) is arranged between the two sets of isolation plates (15).
3. The crane anti-tipping control device according to claim 2, characterized in that: The battery pack (16) is electrically connected to the PLC board (17).
4. The crane anti-tipping control device according to claim 1, characterized in that: The external support device includes a ball joint (19), the outer wall of which is fixedly mounted on the connector (1). A fixing block (20) is fixedly mounted on one end of the ball joint (1) away from the connector (1). A hydraulic cylinder (21) is fixedly mounted on the outer wall of the fixing block (20) away from the connector (1). A control block (24) is fixedly mounted on the upper end of the hydraulic cylinder (21). A support column (22) is movably mounted on the inner wall of the hydraulic cylinder (21). A spike block (23) is fixedly mounted on the lower end of the support column (22).
5. A crane anti-tipping control device according to claim 4, characterized in that: The lower end of the spike block (23) is evenly distributed with anti-slip spikes, and the anti-slip spikes are made of polyethylene material.
6. A crane anti-tipping control device according to claim 2, characterized in that: The detector (11) also includes a detection system, which is mounted on the PLC board (17). The detection system includes a data collection module, a data transmission module, a network module, and a system storage module. Data collection module: used to detect the capacitance change of the battery pack on the detector in the detection device in real time, and transmit the obtained capacitance data to the data transmission module; Network module: Used to establish a stable communication channel with the smart terminal by transmitting or receiving Bluetooth signals transmitted by the smart terminal; Data transmission module: Used to transmit capacitive data to the smart terminal via Bluetooth signal in the network module; System storage module: Used to store the capacitance data detected by the corresponding detector obtained from the data transmission module.
7. A crane anti-tipping control device according to claim 2, characterized in that: The sensing device also includes a smart terminal, which includes a network module, a receiving module, an analysis module, a transmission module, a storage module, a display screen, and a central control module. The network module is used to establish a stable connection with the network module in the detection system by transmitting Bluetooth signals or receiving Bluetooth signals transmitted by the detection system. The receiving module is used to receive capacitance data transmitted by the detection system via a Bluetooth connection channel; The analysis module is used to analyze the capacitance data detected by the detector, calculate the tilt of the crane based on the capacitance data, and transmit the crane tilt data to the signal transmission module. The transmission module is used to receive the crane tilt angle data transmitted by the signal transmission module and transmit the crane tilt angle data to the display screen for display. The storage module is used to store changes in capacitance data and crane tilt data. The display screen is used to receive and display crane tilt angle data; The activation of the central control module by personnel or intelligent operation support device and external support device.
8. A control method for preventing crane tipping, characterized in that: Includes the following steps: S101. Install the entire device on the base of the crane and start the sensing device. Check whether the Bluetooth network between the sensing device and the smart terminal is successfully connected and a stable communication channel is established. S102, The data collection module detects the capacitance change of the battery pack on its respective detector in the detection device in real time, and transmits the capacitance change data to the data transmission module through the network module; S103, The data transmission module transmits capacitive data to the receiving module in the smart terminal via Bluetooth; S104. The analysis module analyzes the change in capacitance data to determine the tilt angle of the crane at this time, and transmits the crane tilt angle data to the signal transmission module. S105. The signal transmission module receives and displays the tilt data transmitted by the signal transmission module on the display screen; S106. The external support device can be directly started by the central control module through data displayed on the screen, either manually or via an intelligent terminal.