A door fly tape with buttonholes and a garment

CN122522467APending Publication Date: 2026-08-07NEW HORIZON ELASTIC FABRIC
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
NEW HORIZON ELASTIC FABRIC
Filing Date
2026-04-22
Publication Date
2026-08-07

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Technical Problem

[0003]第一,工序繁琐,效率低下

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Abstract

The application discloses a door front belt with a buttonhole and a garment, comprising a belt body, at least one buttonhole is integrally woven along the length direction of the belt body, the area where the buttonhole is located is a buttonhole area, and the area outside the buttonhole is a non-buttonhole area, the buttonhole is formed by changing the organizational structure or adjusting the density of the yarn of the belt body in the buttonhole area, and the buttonhole is a through hole penetrating through the thickness direction of the belt body and is used for cooperating with a button on the garment. The buttonhole is integrally woven, can be directly used as a garment auxiliary material, and does not need subsequent processes such as punching and jujube beating, compared with a traditional process, the garment processing flow is obviously simplified, and the labor and time costs are reduced.
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Description

Technical Field

[0001] This invention belongs to the field of textile technology, specifically relating to a placket webbing with buttonholes and a garment thereof. Background Technology

[0002] The placket is an important component of clothing, located at the center line of the front or side of the garment. It enables the garment to open and close, and works in conjunction with closure components such as buttons and zippers. Traditionally, the placket is made by first cutting the fabric into placket pieces, then punching holes and buttonholes (forming buttonholes) on these pieces, and finally reinforcing them with bar stitching. This traditional "fabric piece cutting + finishing" process has several shortcomings:

[0003] First, the process is cumbersome and inefficient. Punching holes, buttonholes, and bar stitching are all post-processing steps that require a lot of manpower and time, and demand high skill levels from the operators, which is not conducive to the automation and standardization of garment production.

[0004] Secondly, the buttonhole area lacks structural strength and is prone to loosening and deformation. The edge yarn of the buttonhole is cut when it is formed by cutting, which can easily lead to problems such as frayed edges and fraying. Even if the buttonhole is reinforced, it may still deform, loosen or even tear after long-term use, affecting the service life of the garment.

[0005] Third, by punching holes, keyholes, bar stitching, etc., the buttonholes are made, which increases the thickness, makes them feel harder, and makes them prone to wrinkling / wavy, resulting in an uneven and unsightly appearance.

[0006] Fourth, the design is limited. Traditional placket designs rely on subsequent decorative techniques such as embroidery and beading, making it difficult to achieve complex organizational structures such as mesh and jacquard on the placket itself, thus restricting the designer's creative space.

[0007] Fifth, the buttoning experience needs improvement. Traditional buttonhole techniques often result in rigid structures lacking flexibility. Fastening buttons is often difficult, and during wear, the buttons may accidentally come loose due to pulling, affecting the wearing experience.

[0008] To address the aforementioned issues, it is necessary to develop a new type of placket product to simplify the production process, improve product quality, enrich design options, and optimize the user experience. Summary of the Invention

[0009] To solve the above-mentioned technical problems, the present invention provides a placket webbing with buttonholes and a garment thereof.

[0010] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0011] A placket webbing with buttonholes includes a webbing body, which is integrally woven along its length to form at least one buttonhole. The area where the buttonhole is located is the buttonhole area, and the area outside the buttonhole is the non-buttonhole area. The buttonhole is formed by changing the weave structure or adjusting the density of the yarn in the buttonhole area of ​​the webbing body. The buttonhole is a through hole that runs through the thickness direction of the webbing body and is used to fit with buttons on a garment.

[0012] As a further improvement, a reinforcing structure is provided around the buttonhole.

[0013] As a further improvement, the reinforcing structure is formed by overlapping and interlacing weft yarns around the buttonhole.

[0014] As a further improvement, the padding yarn number in the buttonhole area is different from the padding yarn number in the non-buttonhole area.

[0015] As a further improvement, the belt includes at least one elastic yarn woven to form mechanical elasticity.

[0016] As a further improvement, the non-buttonhole area of ​​the belt is provided with a decorative structure, which is at least one of a mesh structure, a lace structure, and a jacquard pattern.

[0017] As a further improvement, at least one side of the belt body is provided with a clamping structure, which includes a clamping strip. One side of the clamping strip is connected to the belt body by yarn weaving, and the other side of the clamping strip forms a clamping opening with the side of the belt body.

[0018] As a further improvement, at least one side of the belt is provided with a thin region, the thickness of which is less than the thickness of the remaining portion of the belt.

[0019] As a further improvement, the width of the belt body is ≥5MM, at least one buttonhole is provided, and at least one row of buttonholes is provided along the length direction of the belt body.

[0020] As a further improvement, the belt body is woven from polyester, nylon or cotton yarn, or the belt body is provided with an elastic fiber layer, which is formed by weaving elastic covered yarn, spandex or rubber.

[0021] A garment includes a garment body, with placket webbing attached to the center line of the front placket or the side placket of the garment body by sewing, gluing or mechanical fastening, and used in conjunction with buttons or hooks.

[0022] The present invention has the following beneficial technical effects:

[0023] 1. Simplify the process and improve production efficiency: By directly weaving the buttonholes onto the placket webbing, there is no need for subsequent processes such as punching, buttonhole making, and bar tapping. This greatly simplifies the garment processing flow, reduces labor and time costs, and facilitates the automation and standardization of garment production.

[0024] 2. Sturdy structure and high durability: The buttonholes are formed by integral weaving through changes in the structure or adjustment of the density. The yarn is continuous and uninterrupted, without cuts, avoiding the defects of traditional buttonhole cutting that are prone to frayed edges and unraveling. The structure around the buttonholes is sturdy and is not easily deformed or torn after long-term use, which significantly extends the service life of the garment.

[0025] 3. Excellent fastening experience: The placket webbing is woven in one piece to form a uniform and controllable mechanical elasticity, giving the buttonholes appropriate extensibility, making it easy and effortless to put on and take off the buttons; after fastening, the buttonholes fit tightly against the base of the buttons with the elasticity, forming a good hugging effect, effectively preventing accidental unfastening due to wearing and pulling, and improving the wearing experience.

[0026] 4. Smooth appearance, beautiful design, and simplified garment manufacturing process: The placket webbing achieves a balance between function and aesthetics through a thin, one-piece woven area or a gusseted structure. The thin area, when fitted to the garment pieces, effectively reduces the thickness of the seam, avoiding problems such as twisting and wrinkling that easily occur with traditional placket sewing. The gusseted structure wraps around the edges of the garment pieces, eliminating the roughness of the fabric and making the garment look smoother and simpler. At the same time, the gusseted edge provides a positioning reference for assembly processes such as sewing and bonding the placket webbing to the garment, facilitating precise alignment and further simplifying the garment manufacturing process.

[0027] 5. High design flexibility and expanded creative space: The placket webbing can be integrated with decorative structures such as mesh, lace, and jacquard as needed, achieving rich visual effects without relying on subsequent embroidery or beading techniques. This breaks through the design limitations of traditional fabrics and greatly enriches the styling possibilities of garment plackets. Attached Figure Description

[0028] Figure 1 This is a schematic diagram of the structure of Embodiment 1 of the present invention;

[0029] Figure 2 This is a schematic diagram of the structure of Embodiment 2 of the present invention;

[0030] Figure 3 This is a schematic diagram of the structure of Embodiment 3 of the present invention;

[0031] Figure 4 This is a schematic diagram of the structure of Embodiment 4 of the present invention;

[0032] Figure 5 This is a schematic diagram of an organizational structure according to the present invention;

[0033] Figure 6This is a schematic diagram of the tissue structure of embryo A in the production example of this invention;

[0034] Figure 7 This is a schematic diagram of the tissue structure of embryo B produced in this invention;

[0035] Figure 8 This is a schematic diagram of the structure of the woven preform A in the production example of the present invention;

[0036] Figure 9 This is a schematic diagram of the garment structure of the present invention. Detailed Implementation

[0037] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0038] Example 1

[0039] like Figure 1 As shown, a placket webbing with buttonholes includes a webbing body 1. The webbing body 1 is integrally woven along its length to form at least one buttonhole 2. The area containing the buttonhole is the buttonhole area, and the area outside the buttonhole 2 is the non-buttonhole area. The buttonhole 2 is formed by changing the weave structure or adjusting the density of the yarn in the buttonhole area of ​​the webbing body 1, forming a through hole that penetrates the thickness direction of the webbing body. This hole is used to engage with buttons on a garment to achieve opening and closing. Because it is integrally woven, the webbing is formed by changing the weave structure or adjusting the density of the yarn as it moves to the buttonhole area by the weaving equipment. The placket webbing can be used directly as a garment accessory without the need for subsequent processes such as punching, buttonholeing, or bar taping during garment manufacturing.

[0040] Changes in fabric structure refer to altering the physical properties of a fabric, such as texture, thickness, or porosity, during the weaving process by adjusting the interlacing pattern of warp and weft yarns. Density adjustment refers to affecting the overall tightness or looseness of a fabric by changing the number or density of yarns per unit length or area.

[0041] For example, by changing the interlacing point of the warp and weft yarns, the yarns in the buttonhole area are no longer completely interlaced, thus creating an open area. Alternatively, by reducing the yarn feed rate in the buttonhole area or increasing the spacing between the yarns, the yarn density in that area can be reduced, creating a through-hole. These adjustments are all made during the weaving process, ensuring that the buttonhole and the tape body are integrated seamlessly.

[0042] By forming buttonholes through one-piece weaving, the cumbersome processes of traditional cutting and post-processing are avoided, thus improving production efficiency.

[0043] In addition, a reinforcing structure is provided around the buttonhole, which is formed by overlapping and interlacing weft yarns around the buttonhole.

[0044] A reinforced structure refers to a fabric structure installed at the edge of a buttonhole that enhances the strength and durability of that area, creating a durable structure that extends the lifespan of the buttonhole.

[0045] Weft yarns are introduced into the buttonhole edge area and interwoven tightly with the main warp and weft yarns of the belt in multiple layers. An additional yarn layer is added above or below the original weave structure of the belt, thereby achieving localized thickening or increased yarn density. This can be controlled using a jacquard loom or multi-shuttle loom, allowing the weft yarns to achieve localized thickening or increased yarn density in the buttonhole edge area. The weft yarns can form more complex weave points with the warp yarns at the buttonhole edge, such as reinforced plain weave, twill weave, or satin weave, or employ a partial double-layer weave structure, ensuring a tight bond between the weft yarns and the upper and lower layers of fabric. This integrated interweaving method ensures a high degree of integration between the reinforcing structure and the belt, preventing delamination or detachment, thus forming a reinforced buttonhole in a single step during the weaving process.

[0046] More specifically, the yarn padding number in the buttonhole area is different from that in the non-buttonhole area, thus forming the buttonhole.

[0047] Along the length of the belt, multiple buttonholes can be set in one row; or multiple buttonholes can be set in two rows, which can be flexibly set according to the actual use scenario and needs.

[0048] The fabric body comprises at least one elastic yarn woven together to create mechanical elasticity. Elastic yarn refers to yarn with good elongation and recovery properties, capable of returning to its original length after being stretched. Such yarns can be spandex core-spun yarn, elastic yarn, polybutylene terephthalate (PBT) fiber, or polypropylene terephthalate (PTT) fiber, etc. Spandex core-spun yarn typically uses spandex as the core yarn, wrapped with other non-elastic fibers (such as polyester, nylon, or cotton) to balance elasticity and other fabric properties. Elastic yarn is usually made of rubber or latex filaments wrapped with other fibers. PBT and PTT fibers themselves have special molecular structures that give the fabric good elasticity.

[0049] Elastic yarns can be introduced into the weave structure of a tape as warp, weft, or both. For example, introducing elastic yarns in the warp provides longitudinal elasticity, while introducing them in the weft provides transverse elasticity. During weaving, elastic yarns interweave with non-elastic yarns in specific proportions and weave patterns (such as plain weave, twill weave, satin weave, jacquard, etc.). To fully utilize the performance of elastic yarns, weave structures that allow for free stretching and contraction can be employed. For instance, when elastic yarns are used as weft, a looser weft density can be used, or when elastic yarns are used as warp, appropriate warp tension control can be employed. By rationally configuring the direction and proportion of elastic yarns, the desired unidirectional or bidirectional elasticity effect can be achieved.

[0050] Example 2

[0051] like Figure 2 As shown, the main structure is the same as in Embodiment 1, except that a decorative structure 3 is provided on the side of the tape body 1. This decorative structure 3 is at least one of a mesh structure, a lace structure, and a jacquard pattern, and can be integrally woven with the tape body. In this Embodiment 2, a lace structure is chosen as the decorative structure to enhance the overall aesthetics and design of the placket tape. This allows it to better match various garment styles and meet consumers' demands for personalized and high-quality clothing. At the same time, since the decorative structure is integrally woven with the tape body, it ensures the overall coordination and durability with the placket tape, avoiding the risk of detachment or damage that may result from later additions of decoration, thereby significantly enhancing the product's market competitiveness.

[0052] Example 3

[0053] like Figure 3 As shown, the main structure is the same as in Embodiment 1, except that a clamping structure is provided on one side of the belt body. The clamping structure includes a clamping strip, one side of which is a webbing woven or connected to the main body of the belt body. The material and weaving method of the clamping strip can be the same as the main body of the belt body, or different yarns or structures can be used as needed to achieve specific flexibility, strength, or visual effects. The other side of the clamping strip is not connected to the belt body and remains open, forming a clamping opening. This opening can be used to insert thin linings, decorative strips, zipper edges, or other fabric edges, thereby achieving more complex structural combinations or a more refined appearance. The size and shape of the clamping opening can be designed according to actual needs to accommodate inserts of different thicknesses and shapes.

[0054] Of course, edge-clamping structures can also be provided on both sides of the strip. Alternatively, based on the decorative structure provided in Embodiment 2, edge-clamping structures can be provided simultaneously.

[0055] In addition, at least one side of the belt is provided with a thin area, the thickness of which is less than the thickness of the remaining area of ​​the belt, so as to fit the garment well, reduce the overall thickness after splicing, and make the garment look flatter and simpler.

[0056] The width of the belt body is ≥5MM, preferably ≥25MM; the length of the buttonhole is designed as needed according to the size of the matching component, and since the buttonhole has its own mechanical elasticity, in order to obtain a better fastening experience, the length of the buttonhole is preferably 2-3mm shorter than the length of the component; the interval cycle length of the buttonhole is designed as needed.

[0057] Single-needle-bed crochet machines, double-needle-bed warp knitting machines, and double-needle-bed weft knitting machines can be used as weaving equipment. The belt body is woven from polyester, nylon, or cotton yarns, or the belt body has an elastic fiber layer, which is formed by weaving elastic covered yarn, spandex, or rubber.

[0058] Production Example 1: Double-breasted buttonhole mesh decorative color-blocked placket webbing

[0059] It is woven in one piece using a double needle bed warp knitting machine, integrating functional buttonholes, decorative mesh, and visual color-blocking effects. It is suitable for the plackets of ready-made garments such as fashion casual wear, shirts, and dresses that have high requirements for aesthetics and breathability.

[0060] 1. Equipment and yarn selection

[0061] Weaving equipment: Double needle bed warp knitting machine, machine number E22, 8 guide bars.

[0062] Main planar area yarn, GB4, GB5: P 75 / 36 / 2 SD high elastic colored yarn.

[0063] Mesh area yarn, GB1, GB2: P 75 / 36 / 2 SD high elastic colored yarn.

[0064] Buttonhole yarn, GB3, GB6: P 75 / 36 / 2 SD high-elastic colored yarn, matching the color of the belt body.

[0065] 2. Overall structural design

[0066] The total width of the placket webbing is set at 4cm, and it is woven in one piece using a double-needle bed warp knitting machine with 6 guide bars (GB1-GB6). Along the length of the placket webbing, the two sides are flat structural areas, and the middle is a mesh decorative area. The flat areas and the mesh areas are clearly demarcated by changes in the weave structure, while different yarn colors are used to achieve a contrasting color effect.

[0067] The placket webbing features two rows of buttonholes, located at the center of two separate planar areas. The two rows of buttonholes are parallel, with a center-to-center distance of 2.4 cm. The buttonholes are spaced 7 cm apart along their length. Figure 4 As shown.

[0068] 3. Weave structure and padding yarn numbers

[0069] 3.1 Main Planar Area

[0070] The main planar area is located on both sides of the placket webbing, each about 1.2cm wide, and uses GB4 and GB5 interwoven to form a dense planar structure.

[0071] GB4 padding yarn code: 2-1 / 1-0 / 1-0 / 2-1 / / ; GB5 padding yarn code: 1-0 / 2-1 / 2-1 / 1-0 / / .

[0072] GB4 and GB5 employ a reverse yarn-laying motion, interweaving to form a stable planar structure, creating a belt-like structure. The yarn in this area is made of dark-colored, high-elastic polyester yarn, such as... Figure 5 The L region in the text.

[0073] 3.2 Mesh Decoration Area

[0074] The mesh area is located in the middle of the placket webbing, with a width of about 0.6cm. It uses GB1 and GB2 yarns to form a mesh structure, achieving both breathability and decorative effect.

[0075] GB1 padding digital, forming a mesh area:

[0076] (1-2 / 2-3 / 2-1 / 2-3) / (2-1 / 1-0 / 1-2 / 1-0) / / ;

[0077] GB2 padding digital, forming a mesh area:

[0078] (2-1 / 1-0 / 1-2 / 1-0) / (1-2 / 2-3 / 2-1 / 2-3) / / .

[0079] The aforementioned combination of padding yarns creates alternating loops and loops between GB1 and GB2 in specific horizontal rows, forming a mesh structure. The mesh openings are evenly distributed in a 0.6cm wide central area, running the entire length of the placket webbing. The yarn in the mesh area uses light-colored high-elastic polyester, creating a striking color contrast with the main planar area, enhancing the visual depth and design of the placket webbing. Figure 5 The M region in the text.

[0080] 3.3 Buttonhole area

[0081] Two rows of buttonholes are located at the center of two planar areas, with each buttonhole measuring 0.6cm in length and spaced approximately 7cm apart (the loop length can be designed as needed). The buttonholes are created by altering the weave structure using GB3 and GB6 while simultaneously allowing for partial opening at designated locations using GB4 and GB5.

[0082] GB3 padding yarn numbers: buttonhole position: 2-1 / 1-2 / 2-1 / 1-2 / / ; non-buttonhole position: 2-1 / 1-0 / 2-1 / 1-0 / / .

[0083] GB6 padding yarn numbers: buttonhole position: 0-1 / 1-0 / 0-1 / 1-0 / / ; non-buttonhole position: 1-0 / 2-1 / 1-0 / 2-1 / / .

[0084] At the corresponding position of the buttonhole, GB3 and GB6 partially suspend the movement of the guide needles, while GB4 and GB5 employ partial open-threading at this position, together forming a through-hole that runs through the thickness direction of the placket webbing. The 2-3 horizontal rows around the edge of the buttonhole revert to a plain warp weave structure, forming a natural reinforcement zone to ensure the structural strength around the buttonhole. Figure 5 Region E in the text.

[0085] 3.4 Coordinated weaving of each comb bar

[0086] The following can be obtained through the coordinated weaving of the aforementioned combs: Figure 4 The placket webbing has a continuous and stable structure along its length: the flat areas on both sides are dense and smooth, the central mesh area is open and aesthetically pleasing, and the buttonholes are precisely shaped.

[0087] 4. Functional Design and Application Scenarios

[0088] In this embodiment, the placket webbing features a double-row buttonhole design, allowing for multi-level adjustment of the placket tightness to adapt to different wearing conditions and body shape changes. Figure 4 Take two rows of buttonholes as an example.

[0089] Scenario 1: In the standard wearing state, the first row of buttonholes and buttons are used together, and the placket is in a standard closed state, providing a comfortable fit and a smooth appearance. The mesh area is naturally exposed, forming decorative and breathable bands, increasing the design appeal of the garment.

[0090] Scenario 2: Post-meal / Relaxed state

[0091] When your abdomen is slightly bulging after a meal or when you need to loosen the garment, button it up to the second row of buttonholes. Because the second row of buttonholes is offset outwards by approximately 6-8mm relative to the first row, the effective width of the placket increases, providing extra room for the abdomen and preventing a constricting feeling. At this point, the mesh area still maintains its full breathability, ensuring comfortable wear.

[0092] Scenario 3: Adaptation to Body Shape Changes

[0093] For wearers whose weight fluctuates significantly, different rows of buttonholes can be selected for adjustment, extending the garment's fit period. Both rows of buttonholes utilize a warp-knitted elastic design to ensure a tight fit between the buttonholes and the button base, preventing them from falling off automatically.

[0094] 5. Apparel Applications

[0095] In this embodiment, the placket webbing is sewn onto the center line of the garment's front placket. Process: The placket webbing is aligned with the front panel, with the center lines overlapping and the mesh centered and visible; it is sewn along both sides using a double-needle sewing machine (stitch length 10-12 stitches / inch), with the thread color matching the main body; the buttons are aligned with the center of the first row of buttonholes to ensure both rows are usable; ironing is done at 120-140℃ for 5-8 seconds to avoid flattening the mesh and achieve a smooth transition.

[0096] Production Example 2: Placket webbing with edge clamping function

[0097] It is woven into a single needle bed crochet machine, which is used to knit two independent webbing blanks separately, and then combined in the later process to form a placket webbing with a sandwich structure.

[0098] 1. Equipment selection and yarn selection:

[0099] Weaving equipment: Single needle bed crochet machine, machine number: E20;

[0100] Weft yarns: 1, 3, 5; Polyester high-elastic yarn: P 75 / 36 / 2 SD *1;

[0101] Reinforced buttonhole weft yarn 2: Polyester high-elastic yarn: P 75 / 36 / 2 SD *2;

[0102] Warp 4: Polyester high-elastic yarn: P 75 / 36 / 1 SD*1;

[0103] Elastic fiber: 140D spandex, which gives the webbing elasticity in the warp direction.

[0104] Overall structural design

[0105] The total width of the placket webbing is set at 2.5cm, and it is made by combining two independently woven blanks through crocheting and embroidery:

[0106] Embryo body A: This is the main structure, approximately 2.5cm wide, woven integrally along its length to form buttonholes. It includes a flat area and buttonhole reinforcement structures. The flat area is the non-buttonhole area, as shown below. Figure 8 As shown.

[0107] Embryo body B: This is an auxiliary structure, approximately 0.7cm wide, consisting of a dense planar weave without buttonholes. Figure 8 As shown.

[0108] Edge Seam: After the prep body A and prep body B are joined together, an edge seam F with a width of approximately 0.6cm is formed. This seam is used to wrap the edges of the garment pieces, such as... Figure 3 As shown.

[0109] 2. Organizational Structure and Weaving Techniques

[0110] 3.1Embryobody A

[0111] The body A is woven using a single-needle bed crochet machine. The buttonhole area and the non-buttonhole area are constructed by the lateral shift of the weft yarn 1 and the constant lateral shift of the weft yarn 3.

[0112] Weft yarn 1: Performs a fixed lateral movement in non-buttonhole areas, with padding yarn numbers 1-8; in buttonhole areas, padding yarn numbers 2-8, as shown below. Figure 6 As shown in section C.

[0113] Weft yarn 3: Always performs constant transverse movement, with padding yarn numbers of 1-13, maintaining the planar area together with weft yarn 1 to form buttonhole 2, as shown in area D of Figure 6.

[0114] Weft yarn 2: At each of the two ends of the buttonhole, the weft yarn is superimposed to strengthen the interweaving. The padding yarn number is 1-4, forming a local reinforcement area around the buttonhole to prevent the buttonhole from deforming or tearing, as shown in area H in Figure 6.

[0115] An eyelet is set at approximately 6cm intervals along the length of embryo A, and the eyelet is 1cm long.

[0116] 3.2 Embryo B

[0117] Embryo body B is independently woven on another yarn guide system of the same crochet machine. It is a dense flat weave without buttonholes, with a width of about 7mm. The padding yarn number of the weft yarn 5 is 1-7, as shown in area J in Figure 7.

[0118] 3.3 Merging Process

[0119] Place the woven fabric piece B on a single-needle bed crochet machine, and stack fabric piece A (shown side up) on top of fabric piece B, aligning one end of fabric piece A with one end of fabric piece B. Insert warp threads G along one edge of fabric piece B, as shown in Figure 8, to secure the two fabric pieces together and form a seam F. After embroidering, heat-set the fabric piece at 120℃ to obtain a placket fabric with buttonholes and a seam function, as shown in Figure 3.

[0120] 4. Functional Design and Application Advantages

[0121] The gusseted edge structure enhances the crispness: the gusseted edge can wrap around the edge of the front placket of the garment. The base body B serves as the inner lining support, while the base body A serves as the outer surface, making the placket area naturally crisp and less prone to twisting or wrinkling.

[0122] Eliminate rough edges: The edges of the garment pieces are completely wrapped in the seam allowance, eliminating the need for additional binding or overlocking, resulting in a neat and aesthetically pleasing appearance.

[0123] Provides assembly positioning reference: The clamping edge can act as a natural positioning groove during sewing or gluing, helping operators to quickly align the placket webbing and cut pieces, reducing assembly errors and improving production efficiency.

[0124] 5. Apparel Applications

[0125] This embodiment of the placket webbing is suitable for ready-made garments such as shirts, polo shirts, and lightweight jackets that require a crisp placket and simple construction. The application steps are as follows:

[0126] Cutting preparation: Cut the edges of the front panel of the garment neatly without overlocking.

[0127] Embedding the edge: Insert the edge of the cut piece into the edge of the placket webbing, ensuring that the cut piece is parallel to the length of the placket webbing and that the edge of the cut piece is completely inside the bottom of the edge.

[0128] Fixing method:

[0129] A topstitch (10-12 stitches / inch) can be sewn along both sides of the edge to secure the fabric piece to the placket webbing.

[0130] Alternatively, a hot melt adhesive bonding process can be used, in which a hot melt adhesive film (such as PA or TPU material) is pre-applied to the inside of the clamped edge, and then fixed by hot pressing (140-160℃, 5-8 seconds).

[0131] Ironing and shaping: After installation, iron along the direction of the placket webbing (150℃, 3-5 seconds) to make the edge of the placket fit flat against the cut piece and the placket crisp and natural, as shown in Figure 9, which has the garment body 4 and the placket webbing 5.

[0132] By following the steps described above, a placket webbing with a clamping function can be produced, enabling its efficient application in garments.

[0133] It should be noted that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. However, any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A placket webbing with buttonholes, comprising a webbing body, characterized in that, The belt is integrally woven along its length to form at least one buttonhole. The area where the buttonhole is located is the buttonhole area, and the area outside the buttonhole is the non-buttonhole area. The buttonhole is formed by changing the structure or adjusting the density of the yarn in the buttonhole area. The buttonhole is a through hole that runs through the thickness of the belt and is used to fit with buttons on the garment.

2. The placket webbing with buttonholes according to claim 1, characterized in that, The buttonhole is surrounded by a reinforced structure.

3. The placket webbing with buttonholes according to claim 1, characterized in that, The reinforcing structure is formed by overlapping and interlacing weft yarns around the buttonhole.

4. The placket webbing with buttonholes according to claim 1, characterized in that, The belt comprises at least one elastic yarn woven together to form mechanical elasticity.

5. The placket webbing with buttonholes according to claim 1 or 2, characterized in that, The non-buttonhole area of ​​the belt is provided with a decorative structure, which is at least one of a mesh structure, a lace structure, and a jacquard pattern.

6. The placket webbing with buttonholes according to claim 1 or 2, characterized in that, At least one side of the belt body is provided with a clamping structure, which includes a clamping strip. One side of the clamping strip is connected to the belt body by yarn weaving, and the other side of the clamping strip forms a clamping opening with the side of the belt body.

7. The placket webbing with buttonholes according to claim 1 or 2, characterized in that, At least one side of the belt is provided with a thin region, the thickness of which is less than the thickness of the remaining part of the belt.

8. The placket webbing with buttonholes according to claim 1 or 2, characterized in that, The belt body width is ≥5MM, and at least one buttonhole is provided, and at least one row of buttonholes is provided along the length direction of the belt body.

9. The placket webbing with buttonholes according to claim 1 or 2, characterized in that, The belt body is woven from polyester, nylon or cotton yarn, or the belt body has an elastic fiber layer, which is formed by weaving elastic covered yarn, spandex or rubber.

10. A garment, characterized in that, Includes a garment body and a placket webbing according to any one of claims 1-9, wherein the placket webbing is installed on the center line of the front placket or the side placket of the garment body by sewing, gluing or mechanical fixing, and is used in conjunction with buttons or hooks.