Prefabricated pump station mechanical conveying type garbage slag cleaning device

CN122522796APending Publication Date: 2026-08-07BEIJING WEIZEMU ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
BEIJING WEIZEMU ENVIRONMENTAL PROTECTION TECH CO LTD
Filing Date
2026-06-18
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0006]本发明要解决的技术问题是提供一种预制泵站机械输送式垃圾清渣装置,通过设置与耙齿链同步转动的清理组件,能够在耙齿链持续运转过程中对其表面污物进行连续清理,无需等待间歇停顿,从而避免了污染物在耙齿链表面堆积压实的问题,保证了清理效果的稳定性和持续性,在对耙齿链表面污物进行清理的同时,还能实现清理组件自身的自清理,降低了维护频率,同时还能够对耙齿齿尖起到辅助矫形的作用,通过以上的设置可以解决现有技术中清洁块间歇清理导致的污染物容易堆积,降低清理效率的问题

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Abstract

The application provides a prefabricated pump station mechanical conveying type garbage slag cleaning device, and belongs to the technical field of garbage slag cleaning. The device comprises a pump body, a rack is arranged on the top of the pump body, a rake chain is rotatably arranged in the rack, and a water collecting tank is arranged on one side of the bottom of the rack; a cleaning assembly is arranged on the pump body and used for cleaning the rake chain. The cleaning assembly is connected with the rack and the rake chain. The cleaning assembly rotates synchronously with the rake chain, and can continuously clean the surface dirt of the rake chain during continuous operation of the rake chain. The device avoids the problem of dirt accumulation and compaction on the surface of the rake chain, guarantees the stability and continuity of the cleaning effect, and can clean the surface dirt of the rake chain and clean the cleaning assembly itself at the same time. The device reduces the maintenance frequency and can assist the correction of the rake teeth.
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Description

Technical Field

[0001] This invention relates to the field of waste cleaning technology, and in particular to a prefabricated pump station mechanical conveying waste cleaning device. Background Technology

[0002] A prefabricated pumping station is usually installed at the drainage outlet or sump of a garbage station. The submersible sewage pumps in the pumping station lift and transport the leachate and sludge-containing sewage generated by the garbage station to the municipal sewage network. However, the sewage from garbage stations is complex in composition, containing a large amount of solid pollutants such as household waste debris, fibrous debris (such as plastic bags, strips of cloth, ropes, hair, etc.), food scraps, silt, and highly viscous organic matter. To prevent these debris from entering the pumping station and clogging the pump impeller, entangling the submersible pump, or blocking the pumping station's outlet pipe, a rotary bar screen is usually installed at the inlet of the prefabricated pumping station. Through the continuous operation of its rotating bar chain, garbage debris in the sewage is intercepted and transported upward along the bar surface to the sludge discharge port, thereby achieving pretreatment of the sewage entering the pumping station.

[0003] For example, Chinese patent CN120324971B discloses a bar screen cleaner for sewage treatment. By setting up cleaning blocks and movable support plates, the support plates can rotate in a vertical position, which facilitates the separation of pollutants and prevents pollutants from accumulating in the inclined bar screen. At the same time, the vertical position of the support plates makes it easy for the cleaning blocks to move up and down for cleaning, further improving the cleaning effect on the support plates and separation plates, reducing the difficulty of cleaning the support plates and separation plates, and effectively ensuring the separation effect of the bar screen chain and pollutants.

[0004] Given the aforementioned existing technology, although setting up a cleaning block and a movable support plate can achieve a certain cleaning effect on the stripper plate and the separator plate, and ensure the separation effect between the grid chain and the contaminants, the working logic of the cleaning block in this existing technology is that the grid chain advances one link, the driving cam rotates one revolution, and the cleaning block moves up and down once. Therefore, the grid chain operates intermittently, advancing only one link at a time. The contaminants fall continuously due to gravity the moment the support plate loses its limit. During the interval between the cleaning block's up and down brushing, the contaminants have already accumulated on the support plate. When the cleaning block comes down to brush again, the accumulated contaminants have been compacted and adhered, making it difficult for the cleaning block to effectively remove the contaminants and reducing the cleaning efficiency.

[0005] Therefore, the present invention provides a prefabricated pump station mechanical conveying garbage cleaning device to meet the requirements. Summary of the Invention

[0006] The technical problem to be solved by this invention is to provide a prefabricated pump station mechanical conveying garbage cleaning device. By setting a cleaning component that rotates synchronously with the rake tooth chain, it can continuously clean the surface dirt of the rake tooth chain during continuous operation without waiting for intermittent stops, thereby avoiding the problem of pollutants accumulating and compacting on the surface of the rake tooth chain, ensuring the stability and continuity of the cleaning effect. While cleaning the dirt on the surface of the rake tooth chain, the cleaning component can also achieve self-cleaning, reducing the maintenance frequency. At the same time, it can also play a role in assisting the straightening of the rake tooth tips. Through the above settings, the problem of pollutants accumulating easily and reducing cleaning efficiency caused by intermittent cleaning of cleaning blocks in the prior art can be solved.

[0007] To solve the above-mentioned technical problems, the present invention provides the following technical solution: A prefabricated pump station mechanical conveying garbage cleaning device includes a pump body, a frame at the top of the pump body, a rake tooth chain rotatably mounted inside the frame, and a water collection tank on one side of the bottom of the frame; and a cleaning component for cleaning the rake tooth chain, the cleaning component being connected to the frame and the rake tooth chain respectively.

[0008] Optionally, the cleaning assembly includes a rotating shaft that rotates between the inner walls of the frame. The rotating shaft rotates synchronously with the rake tooth chain. The rotating shaft is located below the horizontal section of the rake tooth chain. The rotating shaft surface is provided with multiple brush plates circumferentially. Each pair of adjacent brush plates is provided with a straightening frame. The rake tooth chain is in clearance fit with the brush plates and the straightening frames.

[0009] Optionally, the rotating shaft surface is provided with a circumferentially oriented actuation groove, the actuation groove corresponding to the brush plate, the bottom of the brush plate swinging within the actuation groove by a torsion spring, and a connecting plate is provided between two adjacent brush plates, the connecting plate being located below the orthopedic frame, and the connecting plate covering the actuation groove.

[0010] Optionally, the orthotic frame includes an orthotic part, which is fixed to the movable end of the brush plate. An arc-shaped part is provided on one side of the orthotic part, and a guide part is provided at the end of the arc-shaped part away from the orthotic part. The orthotic part and the guide part are respectively connected to two adjacent brush plates, and the guide part is slidably connected to the brush plate.

[0011] Optionally, the movable end of the brush plate is provided with an inclined surface, and the cross-section of two adjacent inclined surfaces is V-shaped.

[0012] Optionally, a drive gear is rotatably provided between the inner walls of the frame, the drive gear meshes with the rake tooth chain, a connecting pipe is provided between the horizontal sections on the inner side of the rake tooth chain, a plurality of nozzles are provided at equal intervals on the connecting pipe, a flushing pipe is provided at one end of the connecting pipe, the other end of the flushing pipe extends into the pump body, and the connecting pipe is located above the rotating shaft and the brush plate.

[0013] Optionally, a support cylinder is provided between the inner walls of the frame, the connecting pipe rotates inside the support cylinder, a connecting sleeve is provided between the connecting pipe and the flushing pipe, the connecting sleeve is fixed to one end of the connecting pipe, the connecting sleeve is rotatably connected to the flushing pipe, and a swinging part is provided on one side of the connecting sleeve, the swinging part meshing with the drive gear.

[0014] Optionally, one end of the support cylinder is provided with a support portion, one end of the flushing pipe passes through the support portion and is rotatably connected to the connecting sleeve, and the end of the support portion away from the support cylinder is connected to the inner wall of the frame.

[0015] Optionally, the surface of the support cylinder is provided with a plurality of guide ports at equal intervals, the number of guide ports corresponding to the number of nozzles, and the nozzles can slide within the guide ports.

[0016] Optionally, a baffle is provided on one side of the support cylinder, and the nozzle is located below the baffle.

[0017] Compared with the prior art, the present invention has at least the following beneficial effects: In the above solution, by setting up a cleaning component that rotates synchronously with the rake chain, the surface dirt of the rake chain can be continuously cleaned during its continuous operation without waiting for intermittent stops. This avoids the problem of contaminants accumulating and compacting on the surface of the rake chain, ensuring the stability and continuity of the cleaning effect. While cleaning the dirt on the surface of the rake chain, the cleaning component can also achieve self-cleaning, which helps to avoid the problem of cleaning component failure or jamming due to dirt adhesion, thereby reducing the maintenance frequency. At the same time, when the cleaning component contacts the rake tooth tips of the rake chain, it can play an auxiliary orthopedic role in the rake tooth tips, which can help correct deformed rake tooth tips during the cleaning process. This helps to avoid the problem of increased interception gap and reduced dirt removal efficiency caused by rake tooth deformation, thus effectively ensuring the dirt removal performance and service life of the rake chain.

[0018] By setting up a brush plate and a corrective frame, the brush plate can perform reverse brushing on the rake chain. The reverse brushing creates a relative speed superposition between the brush teeth of the brush plate and the rake teeth of the rake chain, thereby increasing the brushing force and making it easier to remove contaminants. The brush plate rotates synchronously with the rake chain, enabling continuous cleaning of surface dirt during the continuous operation of the rake chain without waiting for intermittent stops. When the rake tooth tips pass through the corrective frame, the corrective frame increases the contact area with the rake tooth tips. Each time the rake tooth tips pass through the corrective frame, they are subjected to a corrective force, which can thus play an auxiliary corrective role for the rake tooth tips.

[0019] By setting up a toggle groove in conjunction with the brush plate and torsion spring, when the brush teeth pass between the rake teeth of the rake chain, the swingable brush plate can play a certain buffering role, which helps to extend the service life of the brush plate. At the same time, when the brush plate passes through a set of rake teeth, it automatically resets under the action of the torsion spring. When resetting, the brush plate contacts the side wall of the toggle groove 8 and generates a vibration effect, which effectively reduces the adhesion of impurities on the brush plate itself, thereby achieving self-cleaning of the brush plate and reducing maintenance costs.

[0020] By setting up a corrective part, an arc-shaped part, and a guide part, the corrective part increases the contact area with the tip of the rake teeth, thus playing an auxiliary corrective role. When the brush plate swings to one side of the actuation groove, it pushes the arc-shaped part to drive the guide part to slide along the height direction of the slide plate onto the adjacent brush plate, so that the guide part can clean the gap between the brush teeth of the adjacent brush plates, further ensuring the cleaning effect of the brush plate.

[0021] By setting up a connecting pipe, nozzle, connecting sleeve, and swinging part, the connecting sleeve and connecting pipe are driven to swing back and forth under the action of a torsion spring, thereby realizing the swinging spray of the nozzle, increasing the coverage of the nozzle spray, and further improving the cleaning efficiency. Attached Figure Description

[0022] The accompanying drawings, which are incorporated herein and form part of the specification, illustrate embodiments of the invention and, together with the specification, further serve to explain the principles of the invention and enable those skilled in the art to practice and use the invention.

[0023] Figure 1 A three-dimensional structural diagram of the prefabricated mechanical conveying garbage cleaning device and pump body used in conjunction with the pump station. Figure 2 A three-dimensional structural diagram of a prefabricated pump station mechanical conveying garbage cleaning device; Figure 3 A three-dimensional structural diagram showing the interaction between the brush plate, the straightening frame, the rake tooth chain, and the frame; Figure 4 A side-section diagram of the combined structure of the brush plate, the straightening frame, and the rake tooth chain; Figure 5 for Figure 4 Enlarged structural diagram at point A in the middle; Figure 6 A three-dimensional structural diagram showing the fit between the rotating shaft, brush plate, orthopedic frame, and connecting plate; Figure 7 A side sectional structural diagram showing the fit between the rotating shaft, brush plate, orthopedic frame, and connecting plate; Figure 8 for Figure 7 Enlarged structural diagram at point B; Figure 9 This is a magnified schematic diagram of the orthopedic frame. Figure 10A three-dimensional structural diagram of the support cylinder, nozzle, swinging part, and drive gear in conjunction. Figure 11 A three-dimensional structural diagram showing the assembly of the nozzle, support cylinder, and baffle. Figure 12 This is a schematic diagram of the three-dimensional structure of the connecting pipe, nozzle, and support cylinder.

[0024] Figure label: 1. Pump body; 2. Frame; 3. Rake chain; 4. Water collection tank; 5. Rotating shaft; 6. Brush plate; 7. Shaping frame; 8. Actuating groove; 9. Connecting plate; 10. Inclined surface; 11. Shaping part; 12. Arc-shaped part; 13. Guide part; 14. Support cylinder; 15. Flushing pipe; 16. Nozzle; 17. Swinging part; 18. Connecting sleeve; 19. Connecting pipe; 20. Support part; 21. Guide port; 22. Baffle; 23. Drive gear.

[0025] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiments of the present invention. However, this is only for illustrative purposes and is not intended to limit the present invention to this specific structure, device and environment. Those skilled in the art can adjust or modify these devices and environments according to specific needs. Detailed Implementation

[0026] The prefabricated pumping station mechanical conveying garbage cleaning device provided by the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art can use other alternative methods to implement some known technologies; moreover, the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit the present invention.

[0027] It should be noted that the use of terms such as "an embodiment," "an embodiment," "an exemplary embodiment," and "some embodiments" in the specification indicates that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, when a specific feature, structure, or characteristic is described in connection with an embodiment, implementing such a feature, structure, or characteristic in conjunction with other embodiments (whether explicitly described or not) should be within the knowledge of those skilled in the art.

[0028] Generally, terms can be understood at least partly from their use in context. For example, depending at least partly on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in a singular sense, or a combination of features, structures, or characteristics in a plural sense. Additionally, the term "based on" can be understood not necessarily to convey an exclusive set of factors, but rather, alternatively, depending at least partly on the context, to allow for the presence of other factors that are not necessarily explicitly described.

[0029] It is understood that the meanings of “on”, “above”, and “above” in this invention should be interpreted in the broadest manner, such that “on” means not only “directly on” something, but also includes the meaning of being “on” something with an intervening feature or layer, and that “above” or “above” means not only “on” something, but also includes the meaning of being “on” something without an intervening feature or layer.

[0030] Furthermore, spatially related terms such as “below,” “under,” “lower,” “above,” and “upper” are used herein for convenience to describe the relationship of one element or feature to one or more other elements or features, as illustrated in the accompanying drawings. Spatially related terms are intended to cover different orientations in the use or operation of the device other than those depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially related descriptive terms used herein can be interpreted similarly.

[0031] Example 1 like Figures 1 to 9As shown, an embodiment of the present invention provides a prefabricated pumping station mechanical conveying garbage cleaning device, including a pump body 1. The pump body 1 is a mature integrated prefabricated pumping station in the prior art, which is pre-buried underground during use. A frame 2 is provided on the top of the pump body 1. A part of the frame 2 extends into the pump body 1, and the other part of the frame 2 is located outside the pump body 1. In order to ensure the operational stability of the frame 2, a support frame is also provided on the part of the frame 2 located outside the pump body 1. The support frame is fixed between the frame 2 and the ground, providing stable support for the frame 2. The frame 2 rotates... The machine is equipped with a rake chain 3, and a water collection trough 4 is located on one side of the bottom of the frame 2. Driven by a motor, the rake chain 3 rotates within the frame 2 guided by a guide rail. The specific installation method is disclosed as prior art and will not be elaborated upon here. A crushing grid is installed at the inlet of the pump body 1 to initially crush impurities entering the pump body 1. The water collection trough 4 is connected to the outlet side of the crushing grid, facilitating the concentration of waste and impurities entering the pump body 1 within the reach of the rake chain 3. In use, the rake chain 3 is driven by a motor to rotate along the path of the guide rail. Inside the frame 2, the garbage and impurities collected in the water collection tank 4 are transported to the slag discharge port on one side of the frame 2, completing the garbage cleaning inside the pump body 1. The cleaning component is used to clean the rake tooth chain 3. The cleaning component is connected to both the frame 2 and the rake tooth chain 3. The cleaning component rotates synchronously with the rake tooth chain 3, and can continuously clean the surface dirt of the rake tooth chain 3 during continuous operation without waiting for intermittent stops. This avoids the problem of pollutants accumulating and compacting on the surface of the rake tooth chain 3, ensuring the stability and continuity of the cleaning effect. While cleaning the surface dirt of the rake tooth chain 3, the cleaning component can also achieve self-cleaning, which helps to avoid the problem of the cleaning component being stuck by dirt, resulting in cleaning failure or jamming, thereby reducing the maintenance frequency. At the same time, when the cleaning component contacts the rake tooth tips of the rake tooth chain 3, it can play an auxiliary corrective role for the rake tooth tips, which can help correct deformed rake tooth tips during the cleaning process. This helps to avoid the problem of increased interception gap and reduced dirt removal efficiency caused by rake tooth deformation, thereby effectively ensuring the dirt removal performance and service life of the rake tooth chain 3.

[0032] As one implementation method in this embodiment, such as Figures 3 to 9As shown, the cleaning assembly includes a rotating shaft 5, which rotates between the inner walls of the frame 2. The rotating shaft 5 rotates synchronously with the rake chain 3. It can be understood that the rotating shaft 5 and the rake chain 3 are connected by an existing transmission mechanism to achieve synchronous rotation. As an example, it can be a mechanism that uses a synchronous pulley and a synchronous belt. It is not specifically limited to achieving the effect of synchronous rotation, and will not be elaborated on here. The rotating shaft 5 is located below the horizontal section of the rake chain 3. Multiple brush plates 6 are circumferentially arranged on the surface of the rotating shaft 5. Each pair of adjacent brush plates 6 is provided with a straightening frame 7. The rake chain 3 is clearance-fitted with the brush plates 6 and the straightening frame 7. Driven by the motor, the rotation of the rake chain 3 can synchronously drive the rotating shaft 5 and its brush plates 6 and straightening frame 7 to rotate synchronously. The brush teeth on the brush plates 6 can pass between adjacent rake teeth on the rake chain 3. Since the rotating shaft 5 is located below the horizontal section of the rake chain 3, that is, the brush plates 6 and the straightening frame 7 are also located below the horizontal section of the rake chain 3, under the guidance of the guide rail, the rotation direction of the brush plates 6 is the same as the movement direction of the horizontal section of the rake chain 3 located below. The opposite direction of the brush plate 6 causes the brush plate 6 to brush the rake chain 3 in a reverse direction. This reverse brushing creates a relative speed superposition between the brush teeth of the brush plate 6 and the rake teeth of the rake chain 3, thereby increasing the brushing force and making it easier to remove contaminants. As the brush plate 6 rotates synchronously with the shaft 5 and the rake chain 3, it can continuously clean the surface dirt of the rake chain 3 during its continuous operation without waiting for intermittent stops. This avoids the problem of contaminants accumulating and compacting on the surface of the rake chain 3, ensuring the stability and continuity of the cleaning effect. When the rake tooth tips of the rake chain 3 pass through the straightening frame 7, the straightening frame 7 increases the contact area with the rake tooth tips. Each time the rake tooth tips pass through the straightening frame 7, they are subjected to a corrective force, which can play an auxiliary corrective role for the rake tooth tips. Slight deformation is gradually corrected before it develops into severe deformation, thus effectively avoiding the problem of increased interception gap and reduced decontamination efficiency caused by the accumulation of slight deformation. This effectively ensures the decontamination performance and service life of the rake chain 3.

[0033] It should be noted that in order to ensure the cleaning effect of the brush plate 6, the speed ratio of the rake tooth chain 3 and the rotating shaft 5 can be changed. The method of changing the speed ratio is a mature existing technology, which will not be elaborated on here.

[0034] In this embodiment, as Figure 4 and Figure 7As shown, the rotating shaft 5 has a circumferentially oriented actuation groove 8, which corresponds to the brush plate 6. The bottom of the brush plate 6 swings within the actuation groove 8 via a torsion spring. When the rake tooth chain 3 transports garbage, some garbage and impurities do not fall off naturally due to gravity, but instead become entangled on the tips of the rake teeth. When the brush plate 6 passes between the rake teeth of the rake tooth chain 3, the relative movement between the brush teeth of the brush plate 6 and the rake teeth can clean off the entangled garbage and impurities. The bottom of the brush plate 6 is oscillatingly positioned within the actuation groove 8 via a torsion spring. When the brush teeth of the brush plate 6 pass between the rake teeth of the rake tooth chain 3, the oscillating brush plate 6 can provide a certain buffering effect, which helps to extend the service life of the brush plate 6. At the same time, when the brush plate 6 passes through a set of rake teeth, it automatically resets under the action of the torsion spring. During the reset, the brush plate 6 contacts the side wall of the actuation groove 8 and generates a vibration effect, which effectively reduces the adhesion of impurities on the brush plate 6 itself, thereby achieving self-cleaning of the brush plate 6 and reducing maintenance costs.

[0035] In this embodiment, as Figures 4 to 7 As shown, a connecting plate 9 is provided between two adjacent brush plates 6. The connecting plate 9 is located below the orthopedic frame 7. The connecting plate 9 can cover the agitator groove 8. The connecting plate 9 plays a certain covering role in the agitator groove 8, effectively preventing foreign objects from falling into the agitator groove 8 and avoiding the brush plate 6 from being obstructed due to impurities stuck in the groove. This ensures the reliability of the brush plate 6 operation. The connecting plate 9 is made of flexible material. During the swing of the brush plate 6, the connecting plate 9 can adapt to the movement of the brush plate 6 and will not interfere with the normal swing of the brush plate 6. This ensures the covering function without affecting the cleaning action of the brush plate 6. At the same time, the surface of the connecting plate 9 is a smooth arc shape. When dirt and impurities pass by, the arc shape can guide the dirt and impurities, allowing them to slide smoothly down the arc shape, thus improving the cleaning efficiency.

[0036] In this embodiment, as Figures 6 to 9 As shown, the orthotic frame 7 includes an orthotic part 11, which is fixed to the movable end of the brush plate 6. An arc-shaped part 12 is provided on one side of the orthotic part 11, and a guide part 13 is provided at the end of the arc-shaped part 12 away from the orthotic part 11. The orthotic part 11 and the guide part 13 are respectively connected to two adjacent brush plates 6. The guide part 13 is slidably connected to the brush plate 6. The orthotic part 11 is fixed to the movable end of the brush plate 6. When the tip of the rake tooth of the rake tooth chain 3 passes through the orthotic part 11, the orthotic part 11 increases the contact area with the tip of the rake tooth, thereby playing an auxiliary orthotic role. When the brush plate 6 swings towards the actuating groove 8, it pushes the arc-shaped part 12 to drive the guide part 13 to slide along the height direction of the slide plate 6 on the adjacent brush plate 6, so that the guide part 13 can clean the gap between the brush teeth of the adjacent brush plate 6, further ensuring the cleaning function of the brush plate 6.

[0037] In this embodiment, as Figure 7 and Figure 8As shown, the movable end of the brush plate 6 is provided with an inclined surface 10. The cross-section of two adjacent inclined surfaces 10 is V-shaped, that is, two adjacent inclined surfaces 10 form a V-shaped opening. This allows the tips of the rake teeth of the rake tooth chain 3 to have a slight angular deviation when they come into contact with the brush teeth of the brush plate 6. The V-shaped inclined surface can automatically guide them to the center position of the gap between the brush teeth of the brush plate 6, achieving a self-alignment effect and improving the smoothness and reliability of the auxiliary orthodontic treatment.

[0038] Example 2 In this embodiment, as Figures 10 to 12 As shown, a drive gear 23 is rotatably mounted between the inner walls of the frame 2. The drive gear 23 meshes with the rake tooth chain 3. As mentioned above, the drive gear 23 can be part of the aforementioned transmission mechanism. Its function is to drive the rake tooth chain 3 to rotate along the guide rail under the drive of the motor. A connecting pipe 19 is provided between the horizontal sections on the inner side of the rake tooth chain 3. Multiple nozzles 16 are equidistantly mounted on the connecting pipe 19. A flushing pipe 15 is provided at one end of the connecting pipe 19, and the other end of the flushing pipe 15 extends into the pump body 1. The connecting pipe 19 is located above the rotating shaft 5 and the brush plate 6, for flushing... A suction pump is provided at one end of the pipe 15 extending into the pump body 1 to provide flushing water flow to the connecting pipe 19. The flushing pipe 15 is fixed to one side of the inner wall of the frame 2 by a clamp, so as not to interfere with the operation of the rake tooth chain 3. The nozzle 16 is a high-pressure nozzle. The connecting pipe 19 is located above the rotating shaft 5 and the brush plate 6. When the brush plate 6 is cleaning, the flushing with high-pressure water flow can further improve the cleaning efficiency. At the same time, the flushing water flow can slide smoothly down the smooth surface of the connecting part 9, which can further clean the brush plate 6 itself.

[0039] It should be noted that, in order to ensure the flushing effect on the rake tooth chain 3 and the brush plate 6, one end of the connecting pipe 19 can also pass through the pump body 1 and be connected to an external water source. This can be selected according to specific needs, and no specific limitation is made here.

[0040] In this embodiment, as Figures 10 to 12As shown, a support cylinder 14 is provided between the inner walls of the frame 2. The connecting pipe 19 rotates inside the support cylinder 14. A connecting sleeve 18 is provided between the connecting pipe 19 and the flushing pipe 15. The connecting sleeve 18 is fixed to one end of the connecting pipe 19 and is rotatably connected to the flushing pipe 15. A swinging part 17 is provided on one side of the connecting sleeve 18. The swinging part 17 meshes with the drive gear 23. The support cylinder 14 supports the connecting pipe 19. The connecting sleeve 18 connects the connecting pipe 19 and the flushing pipe 15. The connecting pipe 19 rotates inside the support cylinder 14 through a torsion spring. The swinging part 17 meshes with the drive gear 23 on one side of the connecting sleeve 18. When the drive gear 23 rotates, it drives the swinging part 17 to push and slide alternately. Under the action of the torsion spring, it drives the connecting sleeve 18 and the connecting pipe 19 to swing back and forth, thereby realizing the swinging spray of the nozzle 16, increasing the coverage of the nozzle 16 and improving the cleaning efficiency. The cooperation between the swinging part 17 and the torsion spring and the drive gear 23 can be referred to as the cooperation principle of the pawl and the ratchet.

[0041] In this embodiment, as Figures 10 to 12 As shown, one end of the support cylinder 14 is provided with a support part 20, and one end of the flushing pipe 15 passes through the support part 20 and is rotatably connected to the connecting sleeve 18. The end of the support part 20 away from the support cylinder 14 is connected to the inner wall of the frame 2. The support part 20 provides additional support and anchoring for the connection point of the connecting sleeve 18 and the flushing pipe 15, so that the connecting sleeve 18 will not be separated from the axis of the support cylinder 14 due to excessive torque during the swing, thus ensuring the coaxiality and stability of the swing. At the same time, the flushing pipe 15 passes through the support part 20 and is rotatably connected to the connecting sleeve 18, which means that the flushing pipe 15 and the connecting pipe 19 have achieved complete motion decoupling. The fixed flushing pipe 15 will not be subjected to any torsional or pulling force due to the swing of the connecting pipe 19.

[0042] In this embodiment, as Figure 11 and Figure 12 As shown, the surface of the support cylinder 14 is provided with a plurality of guide ports 21 at equal intervals. The number of guide ports 21 corresponds to the number of nozzles 16. The nozzles 16 can slide in the guide ports 21. When the nozzles 16 swing with the connecting pipe 19, the guide ports 21 provide an independent sliding track for each nozzle 16, providing guidance for the swing of the nozzles 16.

[0043] In this embodiment, as Figures 10 to 12 As shown, a baffle 22 is provided on one side of the support cylinder 14, and the nozzle 16 is located below the baffle 22. The baffle 22 acts as a physical shield, which not only prevents impurities on the horizontal section of the rake chain 3 above from falling and interfering with the operation of the nozzle 16, but also allows the water jet from the nozzle 16 to fully act on the horizontal section of the rake chain 3 below and the brush plate 6. At the same time, the baffle 22 can also prevent high-pressure water from directly impacting the upper part of the support cylinder 14, and avoid water flow from causing erosion and corrosion to the transmission mechanism.

[0044] The working principle of the technical solution provided by this invention is as follows: In use, the motor drives the drive gear 23 to continuously rotate the rake chain 3 along the guide rail, transporting the garbage and impurities collected in the water collection tank 4 to the slag discharge port on one side of the frame 2, thus completing the garbage cleaning inside the pump body 1. When the rake chain 3 rotates, under the transmission action of the transmission mechanism, the rotating shaft 5 and its brush plate 6 and straightening frame 7 rotate synchronously. The brush teeth on the brush plate 6 can pass between adjacent rake teeth on the rake chain 3. Since the brush plate 6 and the straightening frame 7 are located below the horizontal section of the rake chain 3, under the guidance of the guide rail, the rotation direction of the brush plate 6 is the same as that of the rake chain 3 located below. The horizontal section operates in the opposite direction. When the brush plate 6 passes between the rake teeth of the rake chain 3, the relative movement between the brush teeth of the brush plate 6 and the rake teeth can clean off the tangled debris. The bottom of the brush plate 6 is oscillatingly set in the actuating groove 8 by a torsion spring. When the brush teeth of the brush plate 6 pass between the rake teeth of the rake chain 3, the oscillating brush plate 6 can play a certain buffering role, which helps to extend the service life of the brush plate 6. At the same time, when the brush plate 6 passes through a set of rake teeth, it automatically resets under the action of the torsion spring. When resetting, the brush plate 6 contacts the side wall of the actuating groove 8 and generates... The vibration effectively reduces the adhesion of impurities to the brush plate 6 itself, thereby achieving self-cleaning of the brush plate 6. When the tips of the rake teeth of the rake chain 3 pass through the corrective part 11 of the corrective frame 7, the corrective part 11 increases the contact area with the tips of the rake teeth, thus playing an auxiliary corrective role. When the brush plate 6 passes between the rake teeth of the rake chain 3, under the obstruction of debris and impurities, it will push the brush plate 6 to swing towards the actuating groove 8. At this time, the corrective part 11 will push the arc-shaped part 12 to drive the guide part 13 to slide along the height direction of the slide plate 6 onto the adjacent brush plate 6, so that the guide part 13 can... The brush tooth gaps between adjacent brush plates 6 are cleaned, further ensuring the cleaning effect of brush plates 6. When the rake tooth chain 3 rotates, the suction pump is activated to flush water through the flushing pipe 15 to the connecting pipe 19, and high-pressure water is sprayed through the nozzle 16 to wash the rake tooth chain 3 and brush plates 6. Meanwhile, the drive gear 23 drives the swing part 17 to alternately push and slide, and under the action of the torsion spring, it drives the connecting sleeve 18 and the connecting pipe 19 to swing back and forth, thereby realizing the swing spray of the nozzle 16, increasing the coverage of the spray of the nozzle 16 and improving the cleaning efficiency.

[0045] This invention encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this invention. To provide the public with a thorough understanding of this invention, specific details are described in detail in the following preferred embodiments; however, those skilled in the art will fully understand the invention even without these details. Furthermore, to avoid unnecessary misunderstanding of the essence of this invention, well-known methods, processes, procedures, components, and circuits are not described in detail.

[0046] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A prefabricated pump station mechanical conveying garbage cleaning device, comprising a pump body, characterized in that, The pump body is equipped with a frame on top, and a rake chain is rotatably installed inside the frame. A water collection tank is provided on one side of the bottom of the frame. A cleaning component is provided for cleaning the rake tooth chain, and the cleaning component is connected to both the frame and the rake tooth chain.

2. The prefabricated pumping station mechanical conveying garbage cleaning device according to claim 1, characterized in that, The cleaning assembly includes a rotating shaft that rotates between the inner walls of the frame. The rotating shaft rotates synchronously with the rake tooth chain. The rotating shaft is located below the horizontal section of the rake tooth chain. The rotating shaft surface is provided with multiple brush plates circumferentially. Each pair of adjacent brush plates is provided with a straightening frame. The rake tooth chain is in clearance fit with the brush plates and the straightening frames.

3. The prefabricated pumping station mechanical conveying garbage cleaning device according to claim 2, characterized in that, The rotating shaft has a circumferentially oriented groove, which corresponds to the brush plate. The bottom of the brush plate swings within the groove via a torsion spring. A connecting plate is provided between two adjacent brush plates. The connecting plate is located below the orthopedic frame and can cover the groove.

4. The prefabricated pumping station mechanical conveying garbage cleaning device according to claim 2, characterized in that, The orthotic frame includes an orthotic part, which is fixed to the movable end of the brush plate. An arc-shaped part is provided on one side of the orthotic part, and a guide part is provided at the end of the arc-shaped part away from the orthotic part. The orthotic part and the guide part are respectively connected to two adjacent brush plates, and the guide part is slidably connected to the brush plate.

5. The prefabricated pumping station mechanical conveying garbage cleaning device according to claim 4, characterized in that, The movable end of the brush plate has an inclined surface, and the cross-section of two adjacent inclined surfaces is V-shaped.

6. The prefabricated pumping station mechanical conveying garbage cleaning device according to claim 2, characterized in that, A drive gear is rotatably mounted between the inner walls of the frame. The drive gear meshes with the rake tooth chain. A connecting pipe is provided between the horizontal sections on the inner side of the rake tooth chain. Multiple nozzles are equidistantly mounted on the connecting pipe. A flushing pipe is provided at one end of the connecting pipe. The other end of the flushing pipe extends into the pump body. The connecting pipe is located above the rotating shaft and the brush plate.

7. The prefabricated pumping station mechanical conveying garbage cleaning device according to claim 6, characterized in that, A support cylinder is provided between the inner walls of the frame. The connecting pipe rotates inside the support cylinder. A connecting sleeve is provided between the connecting pipe and the flushing pipe. The connecting sleeve is fixed to one end of the connecting pipe and is rotatably connected to the flushing pipe. A swinging part is provided on one side of the connecting sleeve, and the swinging part meshes with the drive gear.

8. The prefabricated pumping station mechanical conveying garbage cleaning device according to claim 7, characterized in that, One end of the support cylinder is provided with a support part, one end of the flushing pipe passes through the support part and is rotatably connected to the connecting sleeve, and the end of the support part away from the support cylinder is connected to the inner wall of the frame.

9. The prefabricated pumping station mechanical conveying garbage cleaning device according to claim 6, characterized in that, The surface of the support cylinder is provided with multiple guide ports at equal intervals, and the number of guide ports corresponds to the number of nozzles. The nozzles can slide within the guide ports.

10. The prefabricated pumping station mechanical conveying garbage cleaning device according to claim 7, characterized in that, A baffle is provided on one side of the support cylinder, and the nozzle is located below the baffle.

Citation Information

Patent Citations

  • A screen decontamination machine for sewage treatment

    CN120324971B