V-shaped multi-curved surface integrated honeycomb panel mounting system
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- JIANGSU EVERGREEN DECORATING MATERIAL CO LTD
- Filing Date
- 2026-06-29
- Publication Date
- 2026-08-07
AI Technical Summary
由于V形多曲面一体蜂窝板的结构与常见的V形一体式蜂窝板的结构存在明显差异,现有V形一体式蜂窝板的安装系统用于此种V形多曲面一体蜂窝板的安装时,存在定位难、拼接误差大、施工效率低下的问题,不能有效适用于V形多曲面一体蜂窝板的安装需要
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Figure CN122522845A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of architectural roof decoration and styling facilities, specifically to a V-shaped multi-curved integrated honeycomb panel installation system. Background Technology
[0002] With the continuous development of society, economy and technology, people's pursuit of the aesthetic appearance of buildings is increasing. At present, the use of V-shaped integrated honeycomb panels to construct large building roof decoration layers has been seen. The existing V-shaped integrated honeycomb panels have flat panels. After being bent into a V shape, the two connected panels are each flat (simply put, the four corner points of each panel are on the same plane). Therefore, its installation system does not need to consider the bending of the panels, making it relatively simple. However, it cannot construct large building roof decoration layers with complex geometric curved surfaces, including those with an overall streamlined arc shape. In recent years, the market demand for roofing decorative layers with complex geometric curved surfaces has been increasing. Therefore, a V-shaped multi-curved integrated honeycomb panel has emerged. Compared to existing V-shaped integrated honeycomb panels, its key feature is that while the two interconnected panels formed by bending still constitute a V-shape, they are no longer flat panels but irregularly shaped curved panels composed of multiple small curved surfaces (simply put, the four corners of each panel are not on the same plane). Furthermore, the warping of adjacent V-shaped multi-curved integrated honeycomb panels is not the same during installation to accommodate the need for constructing streamlined, curved decorative roofs. Because the structure of the V-shaped multi-curved integrated honeycomb panel differs significantly from that of common V-shaped integrated honeycomb panels, existing installation systems for this type of panel suffer from difficulties in positioning, large splicing errors, and low construction efficiency, making them unsuitable for the installation needs of V-shaped multi-curved integrated honeycomb panels. Summary of the Invention
[0003] The purpose of this invention is to provide a V-shaped multi-curved integrated honeycomb panel installation system to address the problems existing in the prior art.
[0004] The technical solution of the present invention is as follows: The V-shaped multi-curved integrated honeycomb panel installation system of the present invention includes a V-shaped multi-curved integrated honeycomb panel integrally formed by a V-shaped multi-curved panel, a base plate, an aluminum honeycomb layer disposed between the panel and the base plate, and two pre-embedded frames, and an installation system for fixing one V-shaped multi-curved integrated honeycomb panel. The pre-embedded frame is an integral U-shaped frame composed of a front beam, a rear beam, a left beam, and a right beam. The two pre-embedded frames form an inverted V-shape. Its structural features are: The installation system includes two pre-set connecting plates fixedly installed on the left and right sides of the building roof steel structure; a set of connecting pipe fixing components that are adjustablely fixedly connected to each pre-set connecting plate; one installation connecting pipe fixedly installed on the left and right sides and fixedly connected to two sets of connecting pipe fixing components; three sets of installation fixing components fixedly installed on each installation connecting pipe; an upper installation component fixedly connected to the two pre-embedded frames of the V-shaped multi-curved integrated honeycomb panel; and six sets of adapter components for adjustingly fixing each installation fixing component to the upper installation component.
[0005] A further proposed solution is as follows: the aforementioned upper mounting assembly includes six side keels, two intermediate keels, eight first connectors, two second connectors, four third connectors, and two transverse connecting support beams; one of the six side keels is installed below the front beam, rear beam, and left beam of the pre-embedded frame on the left side, and one below the front beam, rear beam, and right beam of the pre-embedded frame on the right side, with each side keel fixed to a corresponding frame beam of the pre-embedded frame by screws; one of the two intermediate keels is installed below the right beam of the pre-embedded frame on the left side, and one below the left beam of the pre-embedded frame on the right side, with two... Each of the intermediate keels is fixedly connected to a corresponding frame beam by screws; eight first connectors are installed on the inner side of each of the eight corners formed by the joint of the six side keels and the two intermediate keels, and each first connector can be adjusted to fix the corresponding two keels to the joint; two second connectors can be adjusted to fix the two intermediate keels to the joint; four third connectors are fixedly installed on the lower side keels on the left and right sides, with two of each fixedly installed; and each of the two transverse connecting support beams is fixedly connected to a third connector with an adjustable position on its left and right sides.
[0006] A further solution is as follows: the first connecting member includes a first shaft tube as a rotational support, a first rotatable body rotatably disposed on the outer periphery of the first shaft tube, and two first connecting plates provided on the first rotatable body. The first connecting member is fixedly connected to the corresponding keel by screws through its first connecting plates. After installation, the first rotatable body of the first connecting member is fixedly connected to the first shaft tube by screws.
[0007] A further embodiment is as follows: the aforementioned second connector includes a second shaft tube serving as a rotational support, and a first rotatable support and a second rotatable support rotatably disposed on the outer periphery of the second shaft tube in a front-rear direction. The upper part of the first rotatable support is provided with a first L-shaped bracket opening to the right, and the upper part of the second rotatable support is provided with a second L-shaped bracket opening to the left. The left-hand middle keel of the two middle keels is attached to and fixedly connected to the second L-shaped brackets of the second rotatable supports of the two second connectors by screws; the right-hand middle keel is attached to and fixedly connected to the first L-shaped brackets of the first rotatable supports of the two second connectors by screws. After installation, the first rotatable support and the second rotatable support of the second connector are fixedly connected to the second shaft tube by screws.
[0008] A further embodiment is as follows: the aforementioned third connector includes a third shaft tube serving as a rotational support, and a first rotatable body and a second rotatable body rotatably disposed on the outer periphery of the third shaft tube; the first rotatable body is provided with a U-shaped bracket, and the second rotatable body is provided with an L-shaped support frame; the aforementioned transverse connecting support beam is composed of a square tube made of aluminum alloy, with two transverse connecting support beams arranged front and rear, and each end of the transverse connecting support beam is inserted into the U-shaped bracket of the corresponding first rotatable body of the third connector and fixedly connected by screws; after installation, the first rotatable body and the second rotatable body of the third connector are fixedly connected to the third shaft tube by screws.
[0009] A further solution is as follows: the aforementioned side keel is an integral tubular structure made of aluminum alloy, with an upward-facing protruding baffle on one side of the upper end of the side keel, and bolt mounting slots on the same side of the side keel below the protruding baffle; the protruding baffle of each side keel is located on the outer periphery of the corresponding frame beam; the middle keel is an integral tubular structure made of aluminum alloy, with an upward-facing protruding connecting part in the middle of the middle of the middle keel along the front-back direction, and the two middle keels are fixedly connected to the right beam of the left embedded frame and the left beam of the right embedded frame by screws through their protruding connecting parts.
[0010] A further solution is as follows: The aforementioned adapter assembly includes a connector and an irregularly shaped connector whose installation position is adjustable. The connector is a strip-shaped structure with an arc-shaped upper surface and position adjustment meshing teeth on the lower surface. A hollow section is provided in the middle of the connector, running through it front to back. Two connecting bolts are provided on the front and rear sides of the connector. Two interconnecting bolts and two first pads with position adjustment meshing teeth on the lower surface are provided in the middle of the connector. The irregularly shaped connector is integrally composed of an arc-shaped plate and a straight plate. The arc-shaped plate has two bolt position adjustment clearance slots that run horizontally and vertically, and meshing teeth are provided on the upper surface of the arc-shaped plate. The straight plate has two bolt position adjustment clearance slots that run vertically and horizontally, and meshing teeth are provided on the outer surface of the straight plate. It has meshing teeth; the straight plate part of the irregular connector is equipped with two second pads with position adjustment meshing teeth on the inner end face and two keel connecting bolts; the irregular connector is connected to the two interconnecting bolts of the connecting seat by the two bolt position adjustment clearance slots of its arc plate part, and the connecting seat and the irregular connector are fixedly connected by the two first pads in the adjusted position; the installation direction of the three sets of adapter components on the left side keel is opposite to that of the three sets of adapter components on the right side keel. Each adapter component is fitted with the corresponding side keel by the inner end face of the straight plate part of its irregular connector. The bolt heads of the two keel connecting bolts are placed in the bolt mounting slots of the side keel. The two second pads in the straight plate part, after being adjusted in position, fix the adapter component to the corresponding side keel.
[0011] A further solution is as follows: The aforementioned mounting and fixing components include a connecting frame, a clamp, adjustable shims, and clamp connecting bolts; the connecting frame is a plate structure with an overall inverted U-shaped end face, consisting of a top plate and two side plates arranged on the left and right sides. The top plate of the connecting frame has a downwardly recessed bolt head receiving slot in the middle, and a position adjustment meshing tooth is provided on the upper end face of the top plate. The lower middle outer end faces of the left and right side plates of the connecting frame also have position adjustment meshing teeth, and two bolts pass through slots in the lower middle of each of the two side plates; the clamp includes a body, connecting ears on both sides of the body, and clamp fastening bolts for tightening the body; the two connecting ears contain… Each position is adjustable with two clamp connecting bolts, and each clamp connecting bolt is equipped with an adjustable shim with adjusting meshing teeth on its inner end face; the clamps are fixedly connected to the connecting frame by the clamp connecting bolts in the connecting ears on both sides passing through the corresponding bolts in the side plates of the connecting frame through the slots and engaging with the adjustable shims after adjustment; the two connecting fixing bolts of the connecting seat of each set of adapter components engage with the bolt head receiving slots of the connecting frame of the corresponding set of mounting and fixing components, and after the position is adjusted, the adapter component is fixedly connected to the mounting and fixing component; each set of mounting and fixing components is fixedly connected to a corresponding mounting connecting pipe by its clamp.
[0012] Further solutions include: the aforementioned connecting pipe fixing assembly includes an elastic clamp, with a side plate integrally or fixedly installed on each side of the elastic clamp, two tie bolts adjustable in position between the two side plates, and two adjustable bolt washers with position adjustment meshing teeth on the inner end face of each tie bolt; each set of connecting pipe fixing assembly consists of its elastic clamp connected to a corresponding installation connecting pipe, and after adjustment and installation, the elastic clamp and installation connecting pipe are fixedly connected with screws; the structure of the preset connecting plate matches the structure of the side plate of the connecting pipe fixing assembly, and the two side plates of each set of connecting pipe fixing assembly match the two corresponding preset connecting plates, and the connecting pipe fixing assembly is fixedly connected to the preset connecting plates by two tie bolts.
[0013] This invention has positive effects: The V-shaped multi-curved integrated honeycomb panel installation system of this invention, through the innovative structural design of the overall structure and each connecting installation component, can conveniently install V-shaped multi-curved integrated honeycomb panels with different warpages onto building roofs, realizing the market demand for large-scale building roof decoration layers with complex geometric curved surface shapes, including streamlined arcs; it fills the gap in the existing technology for installation systems of V-shaped multi-curved integrated honeycomb panels for rapid, efficient and reliable installation. Attached Figure Description
[0014] Figure 1 This is a structural schematic diagram of an installation node of the V-shaped multi-curved integrated honeycomb panel installation system of the present invention. Figure 2 for Figure 1 A schematic diagram of the structure connecting the embedded frame of a V-shaped multi-curved integrated honeycomb panel to the upper mounting components; Figure 3 For three adjacent blocks, such as Figure 2 The diagram shows the overall structure of the V-shaped multi-curved integrated honeycomb panel after installation. Figure 4 for Figure 2 A schematic diagram of the edge keel structure in the middle; Figure 5 for Figure 2 A schematic diagram of the structure of the middle keel; Figure 6 for Figure 2 A schematic diagram of the structure of the first connecting component; Figure 7 for Figure 2 A schematic diagram of the structure of the second connecting member; Figure 8 for Figure 2 A schematic diagram of the structure of the third connecting component; Figure 9 for Figure 1 Enlarged structural diagram of the intermediate transfer component; Figure 10 for Figure 1 An enlarged structural diagram showing the fixed connection between the mounting and fixing components and the mounting connecting pipe. Figure 11 for Figure 1 Enlarged structural diagram of the connecting pipe fixing assembly.
[0015] The reference numerals in the above figures are as follows: V-shaped multi-curved integrated honeycomb panel 1, panel 11, bottom plate 12, embedded frame 13, front beam 13-1, rear beam 13-2, left beam 13-3, right beam 13-4, aluminum honeycomb layer 14; Upper mounting component 2, side keel 21, raised baffle 21-1, bolt mounting slot 21-2, middle keel 22, raised connecting part 22-1, first connector 23, first shaft tube 23-1, first rotatable body 23-2, first connecting plate 23-2-1, second connector 24, second shaft tube 24-1, first rotatable support body 24-2, first L-shaped bracket 24-2-1, second rotatable support body 24-3, second L-shaped bracket 24-3-1, third connector 25, third shaft tube 25-1, first rotatable body 25-2, U-shaped bracket 25-2-1, second rotatable body 25-3, L-shaped support frame 25-3-1, transverse connecting support beam 26; Adapter assembly 3, connector 31, hollow part 31-1, connector fixing bolt 31-2, interconnecting bolt 31-3, first pad 31-4, irregular connector 32, arc plate part 32-1, straight plate part 32-2, second pad 32-3, keel connecting bolt 32-4; Install connecting pipe 4; Mounting and fixing component 5, connecting frame 51, bolt head receiving slot 51-1, clamp 52, body 52-1, connecting ear 52-2, clamp fastening bolt 52-3, clamp connecting bolt 53, adjustable shim 54; Connecting pipe fixing assembly 6, elastic clamp 61, side plate 62, tie bolt 63, adjustable bolt washer 64; Pre-set connection plate 7. Detailed Implementation
[0016] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0017] (Example 1) In this embodiment, when describing the orientation, it uses... Figure 1 The direction being faced is the front as described, with the back to the front. Figure 1 The direction it faces is the rear, as described. Figure 1 The up-down and left-right directions are still the same as those mentioned above.
[0018] See Figures 1 to 3 The V-shaped multi-curved integrated honeycomb panel installation system of this embodiment mainly consists of a V-shaped multi-curved integrated honeycomb panel 1, an upper mounting component 2, a transition component 3, a mounting connecting pipe 4, a mounting fixing component 5, a connecting pipe fixing component 6, and a preset connecting plate 7.
[0019] The V-shaped multi-curved integrated honeycomb panel 1 includes two panels 11 bent into an inverted V shape from a single aluminum plate, two independent base plates 12 located below the panels 11, and an embedded frame 13 and an aluminum honeycomb layer 14 located between the panels 11 and the base plates 12. The two panels 11 differ from the flat panels used in the prior art; instead, they are irregularly shaped curved panels composed of multiple small curved surfaces. The embedded frame 13 is an overall U-shaped frame composed of a front beam 13-1, a rear beam 13-2, a left beam 13-3, and a right beam 13-4. The front beam 13-1, rear beam 13-2, left beam 13-3, and right beam 13-4 are all made of flat aluminum tubes. Two adjacent embedded frames 13 are located on the left and right sides, forming an inverted V shape. The warpage of the two embedded frames 13 matches the warpage of the two panels 11. The two panels 11 completely cover the upper surfaces of the two embedded frames 13, and the lower surfaces of each beam of the two embedded frames 13 are exposed downwards for installation.
[0020] The upper mounting assembly 2 is used to fix and connect to the two pre-embedded frames 13 of the V-shaped multi-curved integrated honeycomb panel 1. The upper mounting assembly 2 includes a side keel 21, a middle keel 22, a first connector 23, a second connector 24, a third connector 25, and a transverse connecting support beam 26.
[0021] Please see Figure 4 The side keel 21 is a tubular structural component made of aluminum alloy. One side of the upper end of the side keel 21 has an upward-facing protruding baffle 21-1. Below the protruding baffle 21-1 on the same side of the side keel 21, there is a bolt mounting slot 21-2. There are six side keels 21 in total. One side keel 21 is installed below the front beam 13-1, rear beam 13-2, and left beam 13-3 of the pre-embedded frame 13 on the left side, and below the front beam 13-1, rear beam 13-2, and right beam 13-4 of the pre-embedded frame 13 on the right side. Each side keel 21 is fixedly connected to a corresponding beam of the pre-embedded frame 13 by screws. The protruding baffle 21-1 of each side keel 21 is located on the outer periphery of the corresponding beam, serving a limiting function.
[0022] Please see Figure 5The intermediate keel 22 is an integral tubular structural component made of aluminum alloy. The intermediate keel 22 has a raised connecting part 22-1 protruding upward along the front-back direction in the middle. There are two intermediate keels 22. One intermediate keel 22 is set below the right beam 13-4 of the left embedded frame 13 and the left beam 13-3 of the right embedded frame 13. The two intermediate keels 22 are fixedly connected to the lower end of the right beam 13-4 of the left embedded frame 13 and the left beam 13-3 of the right embedded frame 13 by screws through their raised connecting parts 22-1.
[0023] Please see Figure 6 The first connector 23 is used to fix the inner ends of the corner formed by the connection of two keels to each other. The first connector 23 is a structural component made of aluminum alloy. The first connector 23 includes a first shaft tube 23-1 as a rotation support, and a first rotatable body 23-2 rotatably disposed on the outer periphery of the first shaft tube 23-1. The first rotatable body 23-2 is provided with two first connecting plates 23-2-1. One first connector 23 is provided on the inner side of each of the four corners of each pre-embedded frame 13. Each first connector 23 is fixedly connected to a corresponding keel by its two first connecting plates 23-2-1. Specifically, two first connectors 23 in each pre-embedded frame 13 are used for the fixed connection between the side keels 21 and the other two first connectors 23 are used for the fixed connection between the side keels 21 and the middle keel 22. The first connector 23 adopts this structure so that during installation, the first rotatable body 23-2 can be rotated by relying on the first shaft tube 23-1 to adjust the angle of the two first connecting plates 23-2-1 so that they can better fit with the corresponding keel, in order to adapt to the connection and fixation between keels at different angles. After installation, the first rotatable body 23-2 of the first connector 23 is fixedly connected to the first shaft tube 23-1 by screws and can no longer rotate.
[0024] Please see Figure 7 , Figure 1 and Figure 2The second connector 24 is used to connect the two intermediate keels 22. The second connector 24 is a structural component made of aluminum alloy. The second connector 24 includes a second shaft tube 24-1 as a rotational support, and a first rotatable support body 24-2 and a second rotatable support body 24-3 rotatably disposed on the outer periphery of the second shaft tube 24-1 in a front-rear direction. The upper part of the first rotatable support body 24-2 is provided with a first L-shaped bracket 24-2-1 with an opening to the right, and the upper part of the second rotatable support body 24-3 is provided with a second L-shaped bracket 24-3-1 with an opening to the left. The second connector 24 has two identical structures in a front-rear direction. The intermediate keel 22 on the left side of the two intermediate keels 22 is attached to and fixedly connected to the second L-shaped bracket 24-3-1 of the second rotatable support body 24-3 of the two second connectors 24 by screws. The intermediate keel 22 on the right side is attached to and fixedly connected to the first L-shaped bracket 24-2-1 of the first rotatable support body 24-2 of the two second connectors 24 by screws. The second connector 24 adopts this structure so that during installation, the first rotatable support 24-2 and the second rotatable support 24-3 can be rotated by relying on the second shaft tube 24-1, so that the first L-shaped bracket 24-2-1 and the second L-shaped bracket 24-3 fit with the corresponding intermediate keel 22, so as to adapt to the installation and fixation of the intermediate keel 22 at different angles. After installation, the first rotatable support 24-2 and the second rotatable support 24-3 of the second connector 24 are fixedly connected to the second shaft tube 24-1 with screws and can no longer rotate.
[0025] Please see Figure 8 , Figure 1 and Figure 2The third connector 25 is used to connect the side keels 21 on the left and right sides with the two transverse connecting support beams 26; the third connector 25 is a structural component made of aluminum alloy. The third connector 25 includes a third shaft tube 25-1 as a rotation support, a first rotatable body 25-2 and a second rotatable body 25-3 rotatably disposed on the outer periphery of the third shaft tube 25-1; the first rotatable body 25-2 is provided with a U-shaped bracket 25-2-1, and the second rotatable body 25-3 is provided with an L-shaped support frame 25-3-1. Two third connectors 25 are provided below the side keel 21 on each of the left and right sides. The two third connectors 25 on the left side are arranged opposite to the two third connectors 25 on the right side. That is, the U-shaped brackets 25-2-1 of the two third connectors 25 on the left side open to the right, and the U-shaped brackets 25-2-1 of the two third connectors 25 on the right side open to the left. The two third connectors 25 on the left side are each connected to the side keel 21 on the left side by their L-shaped support frame 25-3-1 of their second rotatable body 25-3 and are fixedly connected by screws. The two third connectors 25 on the right side are each connected to the side keel 21 on the right side by their L-shaped support frame 25-3-1 of their second rotatable body 25-3 and are fixedly connected by screws. The third connector 25 employs this structure to allow the L-shaped support frame 25-3-1 to better align with the corresponding side keel 21 for secure installation by rotating the second rotatable body 25-3. Simultaneously, rotating the first rotatable body 25-2 adjusts the opening angle of the U-shaped bracket 25-2-1 to facilitate the secure installation of the transverse connecting support beam 26 at different angles. After installation, the first rotatable body 25-2 and the second rotatable body 25-3 of the third connector 25 are screwed together with the third shaft tube 25-1 and can no longer rotate.
[0026] The transverse connecting support beam 26 is made of square tube of aluminum alloy. There are two transverse connecting support beams 26, one at the front and one at the back. Each end of the transverse connecting support beam 26 is inserted into the U-shaped bracket 25-2-1 of the first rotatable body 25-2 of the corresponding third connector 25 and fixed by screws.
[0027] Please see Figure 9 and Figure 1The adapter component 3 is used to connect the side keel 21 of the upper mounting component 2 with the lower mounting and fixing component 5. The adapter component 3 includes a connecting seat 31 and an irregularly shaped connecting piece 32 whose installation position is adjustable with the connecting seat 31. The connecting seat 31 is a strip-shaped structural piece with an arc-shaped upper end face and a position adjustment meshing tooth on the lower end face. The connecting seat 31 has a hollow part 31-1 that runs through the middle of the front and back. Two connecting and fixing bolts 31-2 are provided on the front and back sides of the connecting seat 31. Two interconnecting bolts 31-3 and two first pads 31-4 with position adjustment meshing teeth on the lower end face are provided in the middle of the connecting seat 31. The irregular-shaped connector 32 is integrally composed of an arc-shaped plate portion 32-1 and a straight plate portion 32-2. The arc-shaped plate portion 32-1 is provided with two bolt position adjustment clearance slots arranged in the left and right directions and extending vertically. The upper end face of the arc-shaped plate portion 32-1 is provided with meshing teeth. The straight plate portion 32-2 is provided with two bolt position adjustment clearance slots arranged in the left and right directions and extending vertically. The outer end face of the straight plate portion 32-2 is provided with meshing teeth. The straight plate portion 32-2 of the irregular-shaped connector 32 is equipped with two second pads 32-3 with position adjustment meshing teeth on their inner end faces and two keel connecting bolts 32-4. The irregular-shaped connector 32 is connected to the two interconnecting bolts 31-3 of the connecting seat 31 by the two bolt position adjustment clearance slots of its arc-shaped plate portion 32-1, and the connecting seat 31 and the irregular-shaped connector 32 are fixedly connected by the two first pads 31-4 that are adjusted to the position. The adapter assembly 3 comprises six identical sets. These six sets are nested along the front-to-back direction on the left and right side keels 21. The installation direction of the three sets of adapter assemblies 3 on the left side keel 21 is opposite to that of the three sets on the right side keel 21. Each adapter assembly 3 has its inner end face of the straight plate portion 32-2 of its irregularly shaped connector 32 fitting against the corresponding side keel 21. The bolt heads of the two keel connecting bolts 32-4 are placed in the bolt mounting slots 21-2 of the side keel 21. After the two second pads 32-3 are adjusted to their proper position on the inner end face of the straight plate portion 32-2, the adapter assembly 3 is fixedly connected to the corresponding side keel 21. This structural design of the adapter assembly 3 is also for ease of position adjustment during installation.
[0028] The mounting connecting pipe 4 is a long oval tube made of aluminum alloy, used for fixing the various mounting and fixing components 5 and for fixing the mounting and fixing components 6 to the pre-set steel structure connecting plate 7 on the roof. There are two mounting connecting pipes 4 on the left and right sides.
[0029] Please see Figure 10 and Figure 1The mounting and fixing assembly 5 is used for fixed connection with the adapter assembly 3 and the mounting connecting pipe 4 respectively. The mounting and fixing assembly 5 includes a connecting frame 51, a clamp 52, an adjustable washer 53, and a clamp connecting bolt 54. The connecting frame 51 is a plate structure with an overall inverted U-shaped end face, consisting of an upper plate and two side plates set on the left and right. The upper plate of the connecting frame 51 has a downwardly recessed bolt head receiving slot 51-1 in the middle. The upper end face of the upper plate has a position adjustment meshing tooth. The lower middle outer end face of the left and right side plates of the connecting frame 51 has a position adjustment meshing tooth. Each of the lower middle parts of the two side plates has two bolts passing through the slots in the vertical direction. The clamp 52 includes a body 52-1, connecting ears 52-2 on both sides of the body 52-1, and clamp fastening bolts 52-3 for tightening the body 52-1. Two bolts are adjustablely provided in each of the two connecting ears 52-2. Each clamp connecting bolt 53 is equipped with an adjustable shim 54 with adjusting meshing teeth on its inner end face. The clamp 52, through the clamp connecting bolts 53 in the connecting ears 52-2 on both sides, passes through the corresponding bolts in the side plates of the connecting frame 51 via slots, and engages with the adjusted shims 54 after adjustment to secure the clamp 52 to the connecting frame 51. Six sets of identical mounting and fixing components 5 are provided, one set below each of the six sets of adapter components 3. The two connecting and fixing bolts 31-2 on the connecting seat 31 of each adapter component 3 engage with the bolt head receiving slots 51-1 of the connecting frame 51 of the corresponding set of mounting and fixing components 5. After adjustment, the adapter component 3 is fixedly connected to the mounting and fixing components 5. Each mounting and fixing component 5 is fixedly connected to a corresponding mounting connecting pipe 4 by its clamp 52. This structural design of the mounting and fixing components 5 is also for easy position adjustment during installation.
[0030] Please see Figure 11 and Figure 1 The connecting pipe fixing assembly 6 is used for the fixed installation of two mounting connecting pipes 4. The connecting pipe fixing assembly 6 includes an elastic clamp 61, a side plate 62 integrally or fixedly installed on each side of the elastic clamp 61, two tie bolts 63 adjustable in position between the two side plates 62, and two adjustable bolt washers 64 with position adjustment meshing teeth on the inner end face of each tie bolt. The elastic clamp 61, side plates 62 and the other components are made of aluminum alloy. There are four sets of connecting pipe fixing assemblies 6 with the same structure. Each set of connecting pipe fixing assemblies 6 consists of its elastic clamp 61 clamped to a corresponding mounting connecting pipe 4, and after adjustment and installation, the elastic clamp 61 and the mounting connecting pipe 4 are fixedly connected with screws.
[0031] The pre-set connecting plate 7 is fixed on the roof steel structure to be decorated. The structure of the pre-set connecting plate 7 is matched with the structure of the side plate 62 of the connecting pipe fixing assembly 6. The two side plates 62 of each set of connecting pipe fixing assembly 6 are matched with the corresponding two pre-set connecting plates 7. The connecting pipe fixing assembly 6 and the pre-set connecting plate 7 are fixedly connected by the two tie bolts 63 of the connecting pipe fixing assembly 6, thereby completing the fixed installation of a V-shaped multi-curved integrated honeycomb panel.
[0032] After one V-shaped multi-curved integrated honeycomb panel is fixedly installed, the same installation system is used to fix and install the next V-shaped multi-curved integrated honeycomb panel. This process is repeated until all V-shaped multi-curved integrated honeycomb panels are fixed and installed, thus forming a large building roof decoration layer with complex geometric curved surface shapes, including streamlined arcs, from all the V-shaped multi-curved integrated honeycomb panels.
[0033] The above embodiments are descriptions of specific implementations of the present invention, and not limitations thereof. Those skilled in the art can make various modifications and changes without departing from the spirit and scope of the present invention to obtain corresponding equivalent technical solutions. Therefore, all equivalent technical solutions should be included in the patent protection scope of the present invention.
Claims
1. A V-shaped multi-curved integrated honeycomb panel installation system, comprising a V-shaped multi-curved integrated honeycomb panel integrally formed by a V-shaped multi-curved panel, a base plate, an aluminum honeycomb layer disposed between the panel and the base plate, and two pre-embedded frames, and an installation system for fixing and installing a V-shaped multi-curved integrated honeycomb panel, wherein the pre-embedded frame is an integral U-shaped frame composed of a front beam, a rear beam, a left beam, and a right beam, and the two pre-embedded frames form an inverted V-shape, characterized in that: The installation system includes two pre-set connecting plates fixedly installed on the left and right sides of the building roof steel structure; a set of connecting pipe fixing components that are adjustablely fixedly connected to one of the pre-set connecting plates; one installation connecting pipe fixedly installed on the left and right sides and fixedly connected to two sets of connecting pipe fixing components; three sets of installation fixing components fixedly installed on each installation connecting pipe; an upper installation component fixedly connected to two pre-embedded frames of the V-shaped multi-curved integrated honeycomb panel; and six sets of adapter components for adjustingly fixing each installation fixing component to the upper installation component.
2. The V-shaped multi-curved integrated honeycomb panel installation system according to claim 1, characterized in that: The upper mounting assembly includes six side keels, two middle keels, eight first connectors, two second connectors, four third connectors, and two transverse connecting support beams. One side keel is installed below the front, rear, and left beams of the pre-embedded frame on the left side, and one below the front, rear, and right beams of the pre-embedded frame on the right side. Each side keel is fixedly connected to a corresponding frame beam of the pre-embedded frame using screws. One middle keel is installed below the right beam of the left pre-embedded frame and one below the left beam of the right pre-embedded frame. Each component is fixedly connected to a corresponding frame beam by screws; eight first connectors are installed on the inner side of each of the eight corners formed by the joint of six side keels and two middle keels, and each first connector is adjustable in position to fix the corresponding two keels to the joint; two second connectors are adjustable in position to fix the two middle keels to the joint; four third connectors are adjustable in position to fix two on each side of the side keels; and two third connectors are fixedly installed on each side of the two transverse connecting support beams.
3. The V-shaped multi-curved integrated honeycomb panel installation system according to claim 2, characterized in that: The first connector includes a first shaft tube as a rotational support, a first rotatable body rotatably disposed on the outer periphery of the first shaft tube, and two first connecting plates on the first rotatable body. The first connector is fixedly connected to the corresponding keel by screws through its first connecting plates. After installation, the first rotatable body of the first connector is fixedly connected to the first shaft tube by screws.
4. The V-shaped multi-curved integrated honeycomb panel installation system according to claim 2, characterized in that: The second connector includes a second shaft tube serving as a rotational support, and a first rotatable support and a second rotatable support rotatably disposed on the outer periphery of the second shaft tube in a front-to-back direction. The upper part of the first rotatable support is provided with a first L-shaped bracket opening to the right, and the upper part of the second rotatable support is provided with a second L-shaped bracket opening to the left. The left intermediate keel of the two intermediate keels is attached to and fixedly connected to the second L-shaped brackets of the second rotatable supports of the two second connectors by screws; the right intermediate keel is attached to and fixedly connected to the first L-shaped brackets of the first rotatable supports of the two second connectors by screws. After installation, the first rotatable support and the second rotatable support of the second connector are fixedly connected to the second shaft tube by screws.
5. The V-shaped multi-curved integrated honeycomb panel installation system according to claim 2, characterized in that: The third connector includes a third shaft tube serving as a rotational support, and a first rotatable body and a second rotatable body rotatably disposed on the outer periphery of the third shaft tube. The first rotatable body is provided with a U-shaped bracket, and the second rotatable body is provided with an L-shaped support frame. The transverse connecting support beam is made of a square tube of aluminum alloy. The two transverse connecting support beams are arranged front and rear, and each end of the transverse connecting support beam is inserted into the U-shaped bracket of the first rotatable body of the corresponding third connector and fixedly connected by screws. After installation, the first rotatable body and the second rotatable body of the third connector are fixedly connected to the third shaft tube with screws.
6. The V-shaped multi-curved integrated honeycomb panel installation system according to claim 2, characterized in that: The side keel is a tubular structure made of aluminum alloy. One side of the upper end of the side keel is provided with an upward-facing protruding baffle. The side keel is provided with bolt mounting slots on the same side below the protruding baffle. The protruding baffle of each side keel is located on the outer periphery of the corresponding frame beam. The middle keel is a tubular structure made of aluminum alloy. The middle of the middle keel is provided with an upward-facing protruding connecting part along the front-back direction. The two middle keels are fixedly connected to the right beam of the left embedded frame and the left beam of the right embedded frame by screws through their protruding connecting parts.
7. The V-shaped multi-curved integrated honeycomb panel installation system according to claim 6, characterized in that: The adapter assembly includes a connector and an irregularly shaped connector whose installation position is adjustable. The connector is a strip-shaped structure with an arc-shaped upper surface and position adjustment teeth on the lower surface. A hollow section runs through the middle of the connector, and two connecting bolts are provided on the front and rear sides. Two interconnecting bolts and two first pads with position adjustment teeth on their lower surfaces are provided in the middle of the connector. The irregularly shaped connector is integrally composed of an arc-shaped plate and a straight plate. The arc-shaped plate has two bolt position adjustment clearance slots running horizontally and vertically, and the upper surface of the arc-shaped plate has meshing teeth. The straight plate has two bolt position adjustment clearance slots running vertically and horizontally, and the outer surface of the straight plate has meshing teeth. The straight plate portion of the irregular connector is equipped with two second pads with position adjustment meshing teeth on the inner end face and two keel connecting bolts. The irregular connector is connected to the two interconnecting bolts of the connecting seat by the two bolt position adjustment clearance slots on its arc plate portion, and the connecting seat and the irregular connector are fixedly connected by the two first pads that are adjusted to the position. The installation direction of the three sets of adapter components on the left side keel is opposite to that of the three sets of adapter components on the right side keel. Each adapter component is fitted with the corresponding side keel by the inner end face of the straight plate portion of its irregular connector. The bolt heads of the two keel connecting bolts are placed in the bolt mounting slots of the side keel. The two second pads on the inner end face of the straight plate portion, after being adjusted to the position, fix the adapter component to the corresponding side keel.
8. The V-shaped multi-curved integrated honeycomb panel installation system according to claim 7, characterized in that: The mounting and fixing components include a connecting frame, a clamp, adjustable shims, and clamp connecting bolts. The connecting frame is a plate structure with an overall inverted U-shaped end face, consisting of a top plate and two side plates arranged on the left and right. The top plate of the connecting frame has a downwardly recessed bolt head receiving slot in the middle, and a position adjustment meshing tooth on the upper end face. The lower middle outer end faces of the left and right side plates of the connecting frame also have position adjustment meshing teeth, and each of the lower middle parts of the two side plates has two bolts passing through slots in a vertical direction. The clamp includes a body, connecting ears on both sides of the body, and clamp fastening bolts for tightening the body. Each position within the two connecting ears is adjustable. The system is equipped with two clamp connecting bolts, each with an adjustable shim with adjusting teeth on its inner end face. The clamps are fixed to the connecting frame by the clamp connecting bolts in the connecting ears on both sides passing through the corresponding bolts on the side plates of the connecting frame and engaging with the adjustable shims after adjustment. The two connecting fixing bolts on the connecting seat of each adapter assembly engage with the bolt head receiving slots of the connecting frame of the corresponding mounting and fixing assembly. After the position is adjusted, the adapter assembly is fixed to the mounting and fixing assembly. Each mounting and fixing assembly is fixed to a corresponding mounting connecting pipe by its clamp.
9. The V-shaped multi-curved integrated honeycomb panel installation system according to claim 8, characterized in that: The connecting pipe fixing assembly includes an elastic clamp, a side plate integrally or fixedly installed on each side of the elastic clamp, two tie bolts adjustable in position between the two side plates, and two adjustable bolt washers with position adjustment meshing teeth on the inner end face of each tie bolt. Each set of connecting pipe fixing assemblies consists of its elastic clamp and a corresponding installation connecting pipe, and after adjustment and installation, the elastic clamp and installation connecting pipe are fixedly connected with screws. The structure of the preset connecting plate matches the structure of the side plate of the connecting pipe fixing assembly. The two side plates of each set of connecting pipe fixing assemblies match the two corresponding preset connecting plates, and the connecting pipe fixing assembly is fixedly connected to the preset connecting plates by two tie bolts.