Automatic motor frame assembly line
Patent Information
- Application Number
- CN202611002815.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-07
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2046-07-07
AI Technical Summary
在通常情况下,这些工序需要分别在不同的工位完成,每个工位都有相应的设备以及操作人员进行操作,骨架组件的组装需要骨架组件的各部件分别在各工位流转,较为耗时,影响电机骨架的组装效率,此外,人工操作的介入,可能导致产品的一致性较差,不利于大批量生产
运输台上的各工装台沿环形运输路径往复运动,工装台沿环形运输路径滑动时依次经过骨架上料装置、插针上料装置、插针整形装置、插针检测装置、两个中极板上料装置、骨架搬运装置和取料检测装置,骨架上料装置将上骨架和下骨架分别套入至工装台上的第一定位柱上和第二定位柱上,然后,工装台依次经过插针上料装置、插针整形装置和插针检测装置,从而对上骨架和下骨架进行插针上料作业、插针整形作业及插针检测作业,避免了人工操作的干预而导致的产品质量不稳定,确保上骨架的各接线柱和下骨架的各接线柱符合标准,之后,工装台依次经过两个中极板上料装置,利用第一定位柱上的各对位空间,使中极板上料装置能够精准地将上中极板和下中极板套入至第一定位柱上,保证了上中极板和下中极板叠合的精确度,避免了人工组装可能出现的错位问题,待上中极板和下中极板上料完成后,工装台经过骨架搬运装置,骨架搬运装置将下骨架转移并套入至第一定位柱上,使上骨架与下骨架叠合而构成骨架组件,最后,取料检测装置工装台上的骨架组件取出后进行通规检测,待通规检测合格后,取料检测装置将骨架组件放料至所述良品搬运装置的工作面上进行出料,该自动组装线通过运输台上的环形运输路径及各装置,使得骨架上料、插针上料、插针整形、插针检测、中极板上料、骨架组装、骨架组件的取料及通规检测等工序能够在同一工装台上进行操作,减少了人工干预,自动化程度高,提高了骨架组件的组装效率,同时也保证了产品的质量一致性,符合大批量生产的需要。
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Figure CN122533358B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of motor assembly technology, and in particular to an automated assembly line for motor frames. Background Technology
[0002] Claw-pole stepper motors are a type of micro-motor widely used in smart home applications such as household appliances. A claw-pole motor mainly consists of: a housing assembly, rotor assembly, frame assembly, upper pole plate assembly, gear assembly, output shaft assembly, and cover plate assembly. For example... Figure 1 The diagram shows a split-type frame assembly 13. The frame assembly 13 includes an upper middle electrode plate 133, a lower middle electrode plate 134, an upper frame 131, and a lower frame 132. Both the upper middle electrode plate 133 and the lower middle electrode plate 134 are provided with a plurality of electrode claws 1301 arranged in a ring array. During the assembly process of the frame assembly 13, the upper middle electrode plate 133 and the lower middle electrode plate 134 need to be stacked to form a middle electrode plate assembly. Then, the upper frame 131 and the lower frame 132 are stacked to install the middle electrode plate assembly between the upper frame 131 and the lower frame 132. For this purpose, it is necessary to perform processes such as picking and placing materials, alignment, pressing, and gauge inspection of each component. It is also necessary to install terminals 1302 on the upper frame 131 and the lower frame 132 and guide and inspect them. Under normal circumstances, these processes need to be completed at different workstations, each with its own equipment and operators. The assembly of the frame components requires each part of the frame components to move between different workstations, which is time-consuming and affects the assembly efficiency of the motor frame. In addition, the intervention of manual operation may lead to poor product consistency, which is not conducive to mass production. Summary of the Invention
[0003] The purpose of this invention is to address the shortcomings of the aforementioned technologies by designing an automated motor frame assembly line that reduces manual intervention, has a high degree of automation, improves the assembly efficiency of frame components, and ensures product quality consistency, meeting the needs of mass production.
[0004] To solve the above-mentioned technical problems, the technical solution of the present invention is: an automatic assembly line for motor frames, including a transport table, a circular transport path and a plurality of tooling tables sliding along the circular transport path, a first positioning post and a second positioning post arranged at intervals on the tooling table, a plurality of partitions arranged in a circular array on the outer wall of the first positioning post, and an alignment space for inserting pole claws is formed between two adjacent partitions; a frame feeding device, a pin feeding device, a pin shaping device, a pin detection device, two middle pole plate feeding devices, a frame handling device and a material picking and detection device are provided on one side of the circular transport path on the transport table. The skeleton feeding device includes two skeleton vibrating discs arranged at intervals, a skeleton feeding platform, a skeleton feeding translation mechanism, a skeleton feeding lifting mechanism, and two skeleton clamping mechanisms arranged at intervals. The two skeleton vibrating discs vibrate and feed the upper and lower skeletons respectively. A skeleton linear feeder is provided between the skeleton vibrating discs and the skeleton feeding platform. The skeleton feeding platform is located on the processing side of the transport table. The skeleton feeding translation mechanism is located on the skeleton feeding platform. The translation end of the skeleton feeding translation mechanism is connected to the skeleton feeding lifting mechanism. The lifting end of the skeleton feeding lifting mechanism is connected to the two skeleton clamping mechanisms. The two skeleton clamping mechanisms correspond to the first positioning post and the second positioning post on the tooling table respectively. The two skeleton clamping mechanisms clamp or release the upper and lower skeletons respectively. The pin feeding device includes a pin vibratory feeder, a pin feeding platform, a pin pushing and translating mechanism, and a pin feeding lifting mechanism. The pin vibratory feeder vibrates and feeds the terminals. A pin linear feeder is provided between the pin vibratory feeder and the pin feeding platform. The pin feeding platform is located on the processing side of the transport table. The pin feeding lifting mechanism is located on the pin feeding platform. The lifting end of the pin feeding lifting mechanism is provided with a pin feeding top plate. The pin feeding top plate is provided with two pin feeding positions arranged at intervals. The pin feeding positions are used to support the terminals. The pin pushing and translating mechanism is located on the transport table. The translating end of the pin pushing and translating mechanism is provided with two pushing components arranged at intervals. The pushing components are used to push the terminals located at the pin feeding positions.
[0005] Preferably, one side of the circular transport path of the transport platform is the processing side, and the other side of the circular transport path of the transport platform is the circulation side. The processing side of the transport platform is provided with a processing linear guide rail for the tooling table to slide along the processing linear guide rail, and a processing transport belt for driving the tooling table to slide along the processing linear guide rail. The circulation side of the transport platform is provided with a circulation linear guide rail for the tooling table to slide along the circulation linear guide rail, and a circulation transport belt for driving the tooling table to slide along the circulation linear guide rail. The transport direction of the processing transport belt is opposite to the transport direction of the circulation transport belt. A processing translation mechanism and a circulating translation mechanism are symmetrically arranged between the processing side and the circulating side of the transport platform. The translation ends of the processing translation mechanism and the circulating translation mechanism are each provided with a switching linear guide rail for the tooling table to slide. The switching linear guide rail, the processing linear guide rail, and the circulating linear guide rail are adapted to each other. The movement direction of the processing translation mechanism is opposite to that of the circulating translation mechanism. The processing transport belt, the circulating transport belt, the processing translation mechanism, and the circulating translation mechanism cooperate with each other to form a circular transport path of the transport platform.
[0006] Preferably, a transmission block is provided on the bottom of both sides of the tooling table. The bottom surface of one of the transmission blocks is in contact with the working surface of the processing conveyor belt, so that the processing conveyor belt can drive the tooling table to slide along the processing linear guide rail through friction transmission. The bottom surface of the other transmission block is in contact with the working surface of the circulating conveyor belt, so that the circulating conveyor belt can drive the tooling table to slide along the circulating linear guide rail through friction transmission.
[0007] Preferably, the pin shaping device includes a pin shaping platform, two shaping lifting blocks, and a pin shaping translation mechanism. The pin shaping platform is disposed on the transport platform. The two shaping lifting blocks are arranged vertically opposite each other and slidably disposed on the pin shaping platform. The pin shaping translation mechanism is disposed on the pin shaping platform. The translation end of the pin shaping translation mechanism is provided with two shaping heads arranged vertically opposite each other. The opposite sides of the two shaping heads form inclined driving surfaces. When the pin shaping translation mechanism drives the two shaping heads forward, the driving surfaces abut against and cooperate with the corresponding shaping lifting blocks, so that the two shaping lifting blocks move closer to each other and apply pressure to shape each pair of terminals located between them.
[0008] Preferably, the pin detection device includes a pin detection platform, a pin detection translation mechanism, and a pin detection plate. The pin detection platform is disposed on the transport platform, the pin detection translation mechanism is disposed on the pin detection platform, and the pin detection plate is disposed on the translation end of the pin detection translation mechanism. The pin detection plate is provided with two pin detection ends arranged at intervals. Each pin detection end includes four displacement sensors arranged in parallel. The space between two adjacent displacement sensors is a detection space for inserting the terminal block to detect whether the terminal block has been leveled.
[0009] Preferably, the intermediate plate feeding device includes an intermediate plate vibratory feeder, an intermediate plate feeding platform, an intermediate plate feeding translation mechanism, an intermediate plate feeding lifting mechanism, and an intermediate plate clamping mechanism. In one intermediate plate feeding device, the intermediate plate vibratory feeder vibrates to feed an upper intermediate plate, while in the other intermediate plate feeding device, the intermediate plate vibratory feeder vibrates to feed a lower intermediate plate. A linear feeder for intermediate plates is provided between the intermediate plate vibratory feeder and the intermediate plate feeding platform. The intermediate plate feeding platform is located on the processing side of the transport table. The intermediate plate feeding translation mechanism is located on the intermediate plate feeding platform. The intermediate plate feeding lifting mechanism is located on the translation end of the intermediate plate feeding translation mechanism. The intermediate plate clamping mechanism is located on the lifting end of the intermediate plate feeding lifting mechanism. In one intermediate plate feeding device, the intermediate plate clamping mechanism clamps or releases an upper intermediate plate, while in the other intermediate plate feeding device, the intermediate plate clamping mechanism clamps or releases a lower intermediate plate.
[0010] Preferably, the skeleton handling device includes a skeleton handling platform, a skeleton handling translation mechanism, a skeleton handling lifting mechanism, and a skeleton handling clamping mechanism. The skeleton handling platform is disposed on the transport platform, the skeleton handling translation mechanism is disposed on the skeleton handling platform, the skeleton handling lifting mechanism is disposed on the translation end of the skeleton handling translation mechanism, and the skeleton handling clamping mechanism is disposed on the lifting end of the skeleton handling lifting mechanism. The skeleton handling clamping mechanism clamps or releases the lower skeleton.
[0011] Preferably, the material handling and inspection device includes a material handling and inspection platform, a material handling translation mechanism, an inspection lifting mechanism, a go gauge inspection column, a switching translation mechanism, a material handling rack, and a good product discharge mechanism. The material handling and inspection platform is disposed on the processing side of the transport platform. The material handling translation mechanism is disposed on the material handling and inspection platform. Both the inspection lifting mechanism and the material handling lifting mechanism are disposed on the translation end of the material handling translation mechanism. The go gauge inspection column is disposed on the lifting end of the inspection lifting mechanism and is used for go gauge inspection of the skeleton assembly. The switching translation mechanism is disposed on the lifting end of the material handling lifting mechanism. The material handling rack is disposed on the translation end of the switching translation mechanism. The material handling rack is engaged with the skeleton assembly so that the skeleton assembly can be positioned or released on the go gauge inspection column.
[0012] Compared with the prior art, the beneficial effects of the present invention are: Each tooling table on the transport platform reciprocates along a circular transport path. As it slides along this path, it sequentially passes through a skeleton feeding device, a pin feeding device, a pin shaping device, a pin detection device, two intermediate electrode plate feeding devices, a skeleton handling device, and a material handling and detection device. The skeleton feeding device places the upper and lower skeletons onto the first and second positioning posts on the tooling platform, respectively. Then, the tooling platform sequentially passes through the pin feeding device, pin shaping device, and pin detection device, performing pin feeding, pin shaping, and pin detection operations on the upper and lower skeletons. This avoids product quality instability caused by manual intervention and ensures that the terminals of the upper and lower skeletons meet standards. Afterward, the tooling platform sequentially passes through the two intermediate electrode plate feeding devices. Utilizing the alignment space on the first positioning post, the intermediate electrode plate feeding devices can accurately place the upper and lower intermediate electrode plates onto the first positioning post, ensuring the upper... The precise alignment of the middle and lower electrode plates avoids misalignment issues that may occur during manual assembly. After the upper and lower electrode plates are loaded, the tooling table passes through the skeleton transport device, which transfers the lower skeleton and fits it onto the first positioning post, allowing the upper and lower skeletons to overlap and form a skeleton assembly. Finally, the skeleton assembly is removed from the tooling table by the material handling and inspection device and subjected to gauge testing. After passing the gauge test, the material handling and inspection device places the skeleton assembly onto the working surface of the good product transport device for discharge. This automated assembly line, through the circular transport path and various devices on the transport table, enables the skeleton loading, pin loading, pin shaping, pin inspection, middle electrode plate loading, skeleton assembly, skeleton assembly material handling, and gauge testing to be performed on the same tooling table. This reduces manual intervention, has a high degree of automation, improves the assembly efficiency of the skeleton assembly, and ensures product quality consistency, meeting the needs of mass production. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the skeleton assembly assembled by the automated assembly line in the embodiment; Figure 2 This is a schematic diagram of the automated assembly line in the embodiment; Figure 3 This is a schematic diagram of the circular transport path on the transport platform in the embodiment; Figure 4 This is a schematic diagram of the tooling table in the embodiment; Figure 5 This is a schematic diagram of the skeleton feeding device in the embodiment; Figure 6 This is a schematic diagram of the pin feeding device in the embodiment; Figure 7 yes Figure 6 Enlarged view of area A in the middle; Figure 8This is a schematic diagram of the pin shaping device in the embodiment; Figure 9 This is a cross-sectional view of the pin shaping device in the embodiment; Figure 10 This is a schematic diagram of the pin detection device in the embodiment; Figure 11 This is a cross-sectional view of the pin detection board in the embodiment; Figure 12 This is a schematic diagram of the electrode plate feeding device in the embodiment; Figure 13 This is a schematic diagram of the skeleton transport device in the embodiment; Figure 14 This is a schematic diagram of the material detection device in the embodiment.
[0014] In the diagram: 1. Transport table; 101. Machining linear guide rail; 102. Machining conveyor belt; 103. Circulating linear guide rail; 104. Circulating conveyor belt; 105. Machining translation mechanism; 106. Circulating translation mechanism; 107. Switching linear guide rail; 2. Tooling table; 201. First positioning post; 202. Second positioning post; 203. Transmission block; 204. Partition plate; 205. Alignment space; 206. Stop slot; 3. Skeleton loading device; 301. Skeleton linear feeder; 302. Skeleton distribution plate; 303. Skeleton loading position; 304. Skeleton distribution and translation mechanism; 31. Skeleton vibratory feeder; 32. Skeleton loading platform; 33. Skeleton loading and translation machine Structure; 34. Skeleton feeding and lifting mechanism; 35. Skeleton clamping mechanism; 4. Pin feeding device; 401. Pin linear feeder; 402. Pin feeding top plate; 403. Pin feeding position; 404. Pushing component; 405. Pushing positioning frame; 406. Pin feeding pre-compression mechanism; 407. First skeleton positioning sleeve; 41. Pin vibratory feeder; 42. Pin feeding platform; 43. Pin pushing translation mechanism; 44. Pin feeding and lifting mechanism; 5. Pin shaping device; 501. Shaping head; 502. Driving surface; 503. Pin shaping groove; 504. Shaping roller; 505. Pin shaping pre-compression mechanism; 506. Second skeleton positioning sleeve; 51. Insert 52. Needle shaping table; 53. Shaping lifting block; 6. Needle shaping and translation mechanism; 6. Needle detection device; 601. Needle detection end; 61. Needle detection table; 62. Needle detection translation mechanism; 63. Needle detection plate; 7. Medium electrode plate loading device; 701. Medium electrode plate linear feeder; 702. Medium electrode plate distribution plate; 703. Medium electrode plate distribution translation mechanism; 704. Medium electrode plate loading position; 71. Medium electrode plate vibratory feeder; 72. Medium electrode plate loading table; 73. Medium electrode plate loading translation mechanism; 74. Medium electrode plate loading lifting mechanism; 75. Medium electrode plate clamping mechanism; 8. Frame handling device; 801. First positioning translation mechanism; 802. Second positioning translation machine Structure; 803, skeleton positioning frame; 81, skeleton transport table; 82, skeleton transport translation mechanism; 83, skeleton transport lifting mechanism; 84, skeleton transport clamping mechanism; 9, material picking and detection device; 91, material picking and detection table; 92, material picking and translation mechanism; 93, detection lifting mechanism; 94, gauge inspection column; 95, material picking lifting mechanism; 96, switching translation mechanism; 97, material picking rack; 98, good product discharge mechanism; 10, stop telescopic mechanism; 11, stop head; 12, controller; 13, skeleton assembly; 1301, pole claw; 1302, terminal block; 131, upper skeleton; 132, lower skeleton; 133, upper middle electrode plate; 134, lower middle electrode plate. Detailed Implementation
[0015] The present invention will be further described below with reference to the embodiments and accompanying drawings.
[0016] refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 An automatic assembly line for motor frame is disclosed. The automatic assembly line is used to automatically assemble a split frame assembly 13. The frame assembly 13 includes an upper middle electrode plate 133, a lower middle electrode plate 134, an upper frame 131, and a lower frame 132. The upper middle electrode plate 133 and the lower middle electrode plate 134 are each provided with a plurality of pole claws 1301 arranged in a ring array. The upper middle electrode plate 133 and the lower middle electrode plate 134 are stacked to form a middle electrode plate assembly. The upper frame 131 and the lower frame 132 are stacked to install the middle electrode plate assembly between the upper frame 131 and the lower frame 132.
[0017] The automated assembly line includes a transport platform 1, on which a circular transport path is provided, and several tooling tables 2 that slide along the circular transport path. The tooling tables 2 are provided with first positioning posts 201 and second positioning posts 202 arranged at intervals. The outer wall of the first positioning post 201 is provided with several partitions 204 arranged in a circular array. An alignment space 205 for the insertion of the pole claw 1301 is formed between two adjacent partitions 204.
[0018] One side of the circular transport path of the transport platform 1 is the processing side, and the other side of the circular transport path of the transport platform 1 is the circulation side. The processing side of the transport platform 1 is provided with a processing linear guide rail 101 for the tooling table 2 to slide, and a processing transport belt 102 for driving the tooling table 2 to slide along the processing linear guide rail 101. The circulation side of the transport platform 1 is provided with a circulation linear guide rail 103 for the tooling table 2 to slide, and a circulation transport belt 104 for driving the tooling table 2 to slide along the circulation linear guide rail 103. The transport direction of the processing transport belt 102 is opposite to the transport direction of the circulation transport belt 104.
[0019] A processing translation mechanism 105 and a circulation translation mechanism 106 are symmetrically arranged between the processing side and the circulation side of the transport table 1. Both the processing translation mechanism 105 and the circulation translation mechanism 106 are electric slides or electric push rods. The translation ends of the processing translation mechanism 105 and the circulation translation mechanism 106 are provided with switching linear guides 107 for the tooling table 2 to slide. The switching linear guides 107, the processing linear guides 101 and the circulation linear guides 103 are compatible. The movement direction of the processing translation mechanism 105 is opposite to that of the circulation translation mechanism 106. The processing transport belt 102, the circulation transport belt 104, the processing translation mechanism 105 and the circulation translation mechanism 106 cooperate with each other to form a circular transport path of the transport table 1.
[0020] Both sides of the tooling table 2 are equipped with transmission blocks 203. The bottom surface of one transmission block 203 is in contact with the working surface of the processing conveyor belt 102, so that the processing conveyor belt 102 can drive the tooling table 2 to slide along the processing linear guide rail 101 through friction transmission. The bottom surface of the other transmission block 203 is in contact with the working surface of the circulating conveyor belt 104, so that the circulating conveyor belt 104 can drive the tooling table 2 to slide along the circulating linear guide rail 103 through friction transmission.
[0021] When the translation end of the machining translation mechanism 105 moves to the circulating linear guide 103, under the traction of the circulating conveyor belt 104, the tooling table 2 disengages from the circulating linear guide 103 and slides onto the switching linear guide 107 on the translation end of the machining translation mechanism 105. Then, the translation end of the machining translation mechanism 105 moves to the machining linear guide 101. Under the traction of the machining conveyor belt 102, the tooling table 2 disengages from the switching linear guide 107 on the translation end of the machining translation mechanism 105 and slides along the machining linear guide 101.
[0022] When the translation end of the cyclic translation mechanism 106 moves to the machining linear guide 101, under the traction of the machining conveyor belt 102, the tooling table 2 disengages from the machining linear guide 101 and slides onto the switching linear guide 107 on the translation end of the cyclic translation mechanism 106. Then, the translation end of the cyclic translation mechanism 106 moves to the cyclic linear guide 103. Under the traction of the cyclic conveyor belt 104, the tooling table 2 disengages from the switching linear guide 107 on the translation end of the cyclic translation mechanism 106 and slides along the cyclic linear guide 103.
[0023] On one side of the circular transport path on the transport platform 1, there are a skeleton feeding device 3, a pin feeding device 4, a pin shaping device 5, a pin detection device 6, two middle electrode plate feeding devices 7, a skeleton handling device 8, and a material picking and detection device 9. When the processing transport belt 102 drives the tooling table 2 to slide along the processing linear guide rail 101, it passes through the skeleton feeding device 3, the pin feeding device 4, the pin shaping device 5, the pin detection device 6, the two middle electrode plate feeding devices 7, the skeleton handling device 8, and the material picking and detection device 9 in sequence. Preferably, a plurality of stop telescopic mechanisms 10 are arranged along the length of the transport table 1 at the position between the processing transport belt 102 and the circulating transport belt 104. The skeleton feeding device 3, the pin feeding device 4, the pin shaping device 5, the pin detection device 6, the two middle electrode plate feeding devices 7, and the skeleton handling device 8 correspond to each stop telescopic device. The stop telescopic mechanism 10 is a telescopic cylinder or an electric push rod. The translation end of the stop telescopic mechanism 10 is provided with a stop head 11. Each stop head 11 is set towards the processing side of the transport table 1. The tooling table 2 is provided with a stop groove 206 for the stop head 11 to be inserted. When the tooling table 2 slides on the processing linear guide 101 to the corresponding device, the corresponding stop telescopic mechanism 10 drives the stop head 11 to extend and insert it into the stop groove 206 of the tooling table 2, thereby positioning the tooling table 2 to the corresponding device for operation. The transport platform 1 is also equipped with a controller 12, a skeleton feeding device 3, a pin feeding device 4, a pin shaping device 5, a pin detection device 6, two middle electrode plate feeding devices 7, a skeleton handling device 8, and a material picking and detection device 9, all of which are electrically connected to and controlled by the controller 12.
[0024] refer to Figure 5The skeleton feeding device 3 is used to feed the upper skeleton 131 and the lower skeleton 132 and respectively fit them onto the first positioning post 201 and the second positioning post 202 of the tooling table 2. The skeleton feeding device 3 includes two skeleton vibrating plates 31 arranged at intervals, a skeleton feeding table 32, a skeleton feeding translation mechanism 33, a skeleton feeding lifting mechanism 34, and two skeleton clamping mechanisms 35 arranged at intervals. The two skeleton vibrating plates 31 vibrate to feed the upper skeleton 131 and the lower skeleton 132 respectively. A skeleton linear feeder 301 is provided between the skeleton vibrating plate 31 and the skeleton feeding table 32. The skeleton vibrating plate 31 and the skeleton linear feeder 301 are existing technologies and will not be described in detail here. The skeleton loading platform 32 is set on the processing side of the transport platform 1. The skeleton loading translation mechanism 33 is set on the skeleton loading platform 32. Both the skeleton loading translation mechanism 33 and the skeleton loading lifting mechanism 34 are telescopic cylinders or electric push rods. The translation end of the skeleton loading translation mechanism 33 is connected to the skeleton loading lifting mechanism 34. The lifting end of the skeleton loading lifting mechanism 34 is connected to two skeleton clamping mechanisms 35. The two skeleton clamping mechanisms 35 correspond to the first positioning post 201 and the second positioning post 202 on the tooling table 2, respectively. The skeleton clamping mechanism 35 is a pneumatic gripper. The two skeleton clamping mechanisms 35 clamp or release the upper skeleton 131 and the lower skeleton 132, respectively.
[0025] The skeleton feeding platform 32 is equipped with a skeleton distribution plate 302 and a skeleton distribution translation mechanism 304. The skeleton distribution plate 302 is provided with two skeleton feeding positions 303 arranged at intervals. The skeleton feeding positions 303 are groove structures. The two skeleton feeding positions 303 correspond to and are connected to the discharge ends of the two skeleton linear feeders 301, so that the upper skeleton 131 and lower skeleton 132 output from the discharge ends of the two skeleton linear feeders 301 enter the two skeleton feeding positions 303 respectively. The skeleton material distribution and translation mechanism 304 is a telescopic cylinder or an electric push rod. The translation end of the skeleton material distribution and translation mechanism 304 is connected to the skeleton material distribution plate 302, so that the skeleton material distribution and translation mechanism 304 drives the skeleton material distribution plate 302 to slide so that it corresponds to or is offset from the two skeleton linear feeders 301. When the skeleton material distribution plate 302 corresponds to the two skeleton linear feeders 301, the two skeleton linear feeders 301 respectively send the upper skeleton 131 and the lower skeleton 132 to the two skeleton loading positions 303 of the skeleton material distribution plate 302. After that, the skeleton The material distribution and translation mechanism 304 drives the skeleton material distribution plate 302 to translate so that it is offset from the two skeleton linear feeders 301. The skeleton loading and translation mechanism 33 and the skeleton loading and lifting mechanism 34 cooperate to adjust the position of the two skeleton clamping mechanisms 35, so that the two skeleton clamping mechanisms 35 move between the skeleton material distribution plate 302 and the corresponding tooling table 2. The two skeleton clamping mechanisms 35 respectively send the upper skeleton 131 and the lower skeleton 132 from the skeleton material distribution plate 302 to the first positioning post 201 and the second positioning post 202 of the corresponding tooling table 2.
[0026] refer to Figure 6 , Figure 7 The pin feeding device 4 is used to feed each terminal block 1302 and assemble the terminal blocks 1302 onto the upper frame 131 and lower frame 132 supported on the tooling table 2. The pin feeding device 4 includes a pin vibratory feeder 41, a pin feeding platform 42, a pin pushing and translating mechanism 43, and a pin feeding lifting mechanism 44. The pin vibratory feeder 41 vibrates and feeds the terminal blocks 1302. A pin linear feeder 401 is provided between the pin vibratory feeder 41 and the pin feeding platform 42. Both the pin vibratory feeder 41 and the pin linear feeder 401 are existing technologies and will not be described in detail here. The pin loading platform 42 is located on the processing side of the transport platform 1. Both the pin loading lifting mechanism 44 and the pin loading lifting mechanism 44 are telescopic cylinders or electric push rods. The pin loading lifting mechanism 44 is located on the pin loading platform 42. The lifting end of the pin loading lifting mechanism 44 is provided with a pin loading top plate 402. The pin loading top plate 402 is provided with two pin loading positions 403 arranged at intervals. The pin loading positions 403 are used to support the terminal blocks 1302. The pin loading positions 403 include three groove structures arranged side by side. The number of groove structures in the pin loading positions 403 corresponds to the number of pin positions to be inserted in the upper frame 131 and the lower frame 132. The pin pushing and translating mechanism 43 is provided on the transport table 1. The translation end of the pin pushing and translating mechanism 43 is provided with two pusher members 404 arranged at intervals. The pusher member 404 includes three push rod structures arranged side by side. The push rod structures are inserted into the groove structure. The pusher member 404 is used to push each terminal 1302 located on the pin feeding position 403. When the two pin feeding positions 403 of the pin feeding top plate 402 correspond to the discharge side of the pin linear feeder 401, the pin linear feeder 401 sends several terminals 1302 to the two pin feeding positions 403 respectively. The pin feeding lifting mechanism 44 drives the pin feeding top plate 402 to move upward so that the two pin feeding positions 403 correspond to the upper frame 131 and the lower frame 132 placed on the tooling table 2 respectively. The pin pushing translation mechanism 43 drives the two pushing parts 404 to move forward so that each terminal 1302 at the two pin feeding positions 403 is pressed into the pin-to-pin position of the upper frame 131 and the pin-to-pin position of the lower frame 132. Preferably, the pusher 404 is provided with two U-shaped pusher positioning frames 405. The two pusher positioning frames 405 move with the pusher 404 so that the two pusher positioning frames 405 respectively engage with the upper frame 131 and the lower frame 132, thereby positioning the upper frame 131 and the lower frame 132.
[0027] The pin feeding platform 42 is equipped with a pin feeding pre-compression mechanism 406. The pin feeding pre-compression mechanism 406 is a telescopic cylinder or an electric push rod. The lifting end of the pin feeding pre-compression mechanism 406 is provided with two first skeleton positioning sleeves 407 at intervals. The two first skeleton positioning sleeves 407 are respectively sleeved and cooperated with the first positioning post 201 and the second positioning post 202. The two first skeleton positioning sleeves 407 press down on the upper skeleton 131 and the lower skeleton 132 respectively to prevent the upper skeleton 131 and the lower skeleton 132 from shaking during the pin insertion process.
[0028] refer to Figure 8 , Figure 9 The pin shaping device 5 is used to apply pressure and shape each terminal 1302 of the upper frame 131 and each terminal 1302 of the lower frame 132. The pin shaping device 5 includes a pin shaping table 51, two shaping lifting blocks 52, and a pin shaping translation mechanism 53. The pin shaping table 51 is set on the transport table 1. The two shaping lifting blocks 52 are arranged vertically opposite each other and slidably set on the pin shaping table 51. The pin shaping translation mechanism 53 is set on the pin shaping table 51. The pin shaping translation mechanism 53 is a telescopic cylinder or an electric push rod. The translation end of the pin shaping translation mechanism 53 is provided with two shaping heads 501 arranged vertically opposite each other. An inclined driving surface 502 is formed on the opposite side of 01. Three pin shaping slots 503 are also provided on the opposite side of the two shaping heads 501. The gap between the shaping lifting block 52 and the pin shaping table 51 allows the shaping head 501 to be inserted. A shaping roller 504 that abuts against the driving surface 502 is rotatably provided on the side of the shaping lifting block 52 away from the shaping head 501. When the pin shaping translation mechanism 53 drives the two shaping heads 501 forward, the driving surface 502 abuts against the corresponding shaping lifting block 52, so that the two shaping lifting blocks 52 move closer to each other and apply pressure to shape each pair of terminals 1302 located between them, ensuring that each terminal 1302 is straight.
[0029] The pin shaping strip is also equipped with a pin shaping pre-compression mechanism 505. The pin shaping pre-compression mechanism 505 is a telescopic cylinder or an electric push rod. The lifting end of the pin shaping pre-compression mechanism 505 is provided with two second skeleton positioning sleeves 506 at intervals. The two second skeleton positioning sleeves 506 are respectively sleeved and cooperated with the first positioning post 201 and the second positioning post 202. The two second skeleton positioning sleeves 506 press down on the upper skeleton 131 and the lower skeleton 132 respectively to prevent the upper skeleton 131 and the lower skeleton 132 from shaking during the pin insertion process.
[0030] refer to Figure 10 , Figure 11The pin detection device 6 is used to detect whether each terminal 1302 of the upper frame 131 and each terminal 1302 of the lower frame 132 is straight. The pin detection device 6 includes a pin detection platform 61, a pin detection translation mechanism 62, and a pin detection plate 63. The pin detection platform 61 is set on the transport platform 1, and the pin detection translation mechanism 62 is set on the pin detection platform 61. The pin detection translation mechanism 62 is a telescopic cylinder or an electric push rod. The pin detection plate 63 is set on the translation end of the pin detection translation mechanism 62. The pin detection plate 63 is provided with two pin detection ends 601 arranged at intervals. The two pin detection ends 601 correspond to the pin side of the upper frame 131 and the pin side of the lower frame 132, respectively. The pin detection end 601 includes four displacement sensors arranged in parallel. The space between two adjacent displacement sensors is the detection space for the terminal 1302 to be inserted so as to detect whether the terminal 1302 is leveled. When terminal 1302 is inserted into the inspection space, it can be determined whether terminal 1302 is straight by whether the displacement sensor is subjected to pressure displacement.
[0031] refer to Figure 12 The two middle electrode plate feeding devices 7 are used to feed the upper middle electrode plate 133 and the lower middle electrode plate 134 in sequence and put the upper middle electrode plate 133 and the lower middle electrode plate 134 into the first positioning post 201 of the tooling table 2 in sequence, so that the lower middle electrode plate 134 and the upper middle electrode plate 133 are stacked to form a middle electrode plate assembly. The intermediate plate feeding device 7 includes an intermediate plate vibratory plate 71, an intermediate plate feeding platform 72, an intermediate plate feeding translation mechanism 73, an intermediate plate feeding lifting mechanism 74, and an intermediate plate clamping mechanism 75. In one intermediate plate feeding device 7, the intermediate plate vibratory plate 71 vibrates to feed the upper intermediate plate 133, and in the other intermediate plate feeding device 7, the intermediate plate vibratory plate 71 vibrates to feed the lower intermediate plate 134. A linear feeder 701 is provided between the intermediate plate vibratory plate 71 and the intermediate plate feeding platform 72. Both the intermediate plate vibratory plate 71 and the linear feeder 701 are existing technologies and will not be described in detail here. The intermediate electrode plate loading platform 72 is set on the processing side of the transport platform 1. The intermediate electrode plate loading translation mechanism 73 is set on the intermediate electrode plate loading platform 72. The intermediate electrode plate loading lifting mechanism 74 is set on the translation end of the intermediate electrode plate loading translation mechanism 73. The intermediate electrode plate clamping mechanism 75 is set on the lifting end of the intermediate electrode plate loading lifting mechanism 74. Both the intermediate electrode plate loading translation mechanism 73 and the intermediate electrode plate loading lifting mechanism 74 are telescopic cylinders or electric push rods. The intermediate electrode plate clamping mechanism 75 is a pneumatic gripper. The intermediate electrode plate clamping mechanism 75 of one intermediate electrode plate loading device 7 clamps or releases the upper intermediate electrode plate 133, and the intermediate electrode plate clamping mechanism 75 of the other intermediate electrode plate loading device 7 clamps or releases the lower intermediate electrode plate 134.
[0032] The intermediate plate feeding platform 72 is equipped with an intermediate plate distribution plate 702 and an intermediate plate distribution and translation mechanism 703. The intermediate plate distribution plate 702 has an intermediate plate feeding position 704, which is a groove structure. The intermediate plate feeding position 704 corresponds to and is connected to the discharge end of the intermediate plate linear feeder 701, so that the upper intermediate plate 133 or lower intermediate plate 134 output by the intermediate plate linear feeder 701 enters the intermediate plate feeding position 704. The intermediate plate distribution and translation mechanism 703 is a telescopic cylinder or an electric push rod. The translation end of the intermediate plate distribution and translation mechanism 703 is connected to the intermediate plate distribution plate 702, so that the intermediate plate distribution and translation mechanism 703 drives the intermediate plate distribution plate 702 to slide so that it corresponds to or is offset from the intermediate plate linear feeder 701.
[0033] The tooling table 2 passes through two intermediate electrode plate loading devices 7 in sequence. The first intermediate electrode plate loading device 7 puts the upper intermediate electrode plate 133 onto the first positioning post 201 of the tooling table 2. Then, the second intermediate electrode plate loading device 7 puts the lower intermediate electrode plate 134 onto the second positioning post 202 of the tooling table 2 so that the lower intermediate electrode plate 134 and the upper intermediate electrode plate 133 can be stacked and assembled into an intermediate electrode plate assembly in subsequent operations.
[0034] When the middle plate distribution plate 702 of the first middle plate feeding device 7 corresponds to the middle plate linear feeder 701, the middle plate linear feeder 701 sends the upper middle plate 133 to the middle plate feeding position 704 of the middle plate distribution plate 702. Then, the middle plate distribution translation mechanism 703 drives the middle plate distribution plate 702 to translate so that it is offset from the middle plate linear feeder 701. The middle plate feeding translation mechanism 73 and the middle plate feeding lifting mechanism 74 cooperate to adjust the position of the middle plate clamping mechanism 75, so that the middle plate clamping mechanism 75 moves between the middle plate distribution plate 702 and the corresponding tooling table 2. The middle plate clamping mechanism 75 sends the upper middle plate 133 from the middle plate distribution plate 702 to the first positioning column 201 of the corresponding tooling table 2. When the middle plate distribution plate 702 of the second middle plate feeding device 7 corresponds to the middle plate linear feeder 701, the middle plate linear feeder 701 sends the lower middle plate 134 to the middle plate feeding position 704 of the middle plate distribution plate 702. Then, the middle plate distribution translation mechanism 703 drives the middle plate distribution plate 702 to translate so that it is offset from the middle plate linear feeder 701. The middle plate feeding translation mechanism 73 and the middle plate feeding lifting mechanism 74 cooperate to adjust the position of the middle plate clamping mechanism 75, so that the middle plate clamping mechanism 75 moves between the middle plate distribution plate 702 and the corresponding tooling table 2. The middle plate clamping mechanism 75 sends the lower middle plate 134 from the middle plate distribution plate 702 to the first positioning column 201 of the corresponding tooling table 2.
[0035] refer to Figure 13The skeleton transport device 8 is used to transfer the lower skeleton 132, which is sleeved on the second positioning post 202, and sleeve it onto the first positioning post 201, so that the upper skeleton 131 and the lower skeleton 132 are superimposed to form the skeleton assembly 13. The skeleton transport device 8 includes a skeleton transport platform 81, a skeleton transport translation mechanism 82, a skeleton transport lifting mechanism 83, and a skeleton transport clamping mechanism 84. The skeleton transport platform 81 is set on the transport platform 1. The skeleton transport translation mechanism 82 and the skeleton transport lifting mechanism 83 are both telescopic cylinders or electric push rods. The skeleton transport translation mechanism 82 is set on the skeleton transport platform 81, the skeleton transport lifting mechanism 83 is set on the translation end of the skeleton transport translation mechanism 82, and the skeleton transport clamping mechanism 84 is set on the lifting end of the skeleton transport lifting mechanism 83. The skeleton transport clamping mechanism 84 is a pneumatic gripper, which clamps or releases the lower skeleton 132.
[0036] The skeleton transport platform 81 is equipped with a first positioning and translation mechanism 801, a second positioning and translation mechanism 802, and a skeleton positioning frame 803. Both the first positioning and translation mechanism 801 and the second positioning and translation mechanism 802 are telescopic cylinders or electric push rods. The translation end of the first positioning and translation mechanism 801 is connected to the second positioning and translation mechanism 802, and the translation end of the second positioning and translation mechanism 802 is connected to the skeleton positioning frame 803. The first positioning and translation mechanism 801 and the second positioning and translation mechanism 802 cooperate to adjust the position of the skeleton positioning frame 803. The skeleton positioning frame 803 is used to lock the upper skeleton 131 to position the upper skeleton 131, so as to prevent the upper skeleton 131 from shaking during the process of the lower skeleton 132 being fitted into the first positioning post 201.
[0037] refer to Figure 14The material handling and inspection device 9 is used to remove the skeleton assembly 13 from the tooling table 2 and perform a gauge inspection. After the gauge inspection is qualified, the material handling and inspection device 9 places the skeleton assembly 13 onto the working surface of the good product handling device for discharge. The material handling and inspection device 9 includes a material handling and inspection table 91, a material handling translation mechanism 92, an inspection lifting mechanism 93, a gauge inspection column 94, a material handling lifting mechanism 95, a switching translation mechanism 96, a material handling rack 97, and a good product discharge mechanism 98. The material handling and inspection table 91 is set on the processing side of the transport table 1. The material handling translation mechanism 92 and the inspection lifting mechanism 93 are both telescopic cylinders or electric push rods. The material handling translation mechanism 92 is set on the material handling and inspection table 91. The inspection lifting mechanism 93 and the material handling lifting mechanism 95 are both set on the translation end of the material handling translation mechanism 92. The gauge inspection column 94 is set on the lifting end of the inspection lifting mechanism 93. The gauge inspection column 94 is used for gauge inspection of the skeleton assembly 13. The switching translation mechanism 96 is a telescopic cylinder or An electric push rod and a switching translation mechanism 96 are mounted on the lifting end of the material picking and lifting mechanism 95. A material picking rack 97 is mounted on the translation end of the switching translation mechanism 96. The material picking rack 97 is U-shaped and engages with the skeleton assembly 13, positioning or releasing the skeleton assembly 13 onto the gauge detection post 94. When the material picking rack 97 engages with the skeleton assembly 13, the gauge detection post 94 is inserted into the skeleton assembly 13. The material picking translation mechanism 92 moves the skeleton assembly 13 to a position above the good product discharge mechanism 98. The switching translation mechanism 96 then drives the material picking rack 97 to retract, allowing the skeleton assembly 13 to fall along the gauge detection post 94 onto the good product discharge mechanism 98 after release. The good product discharge mechanism 98 is a discharge hopper, which is existing technology and will not be described in detail here. For unqualified skeleton assemblies 13, they can be transferred to the circular transport path of the transport platform 1 for manual or mechanical recycling.
[0038] refer to Figures 1 to 14Each tooling table 2 on the transport platform 1 reciprocates along the circular transport path. As the tooling table 2 slides along the circular transport path, it passes sequentially through the skeleton feeding device 3, the pin feeding device 4, the pin shaping device 5, the pin detection device 6, the two middle electrode plate feeding devices 7, the skeleton handling device 8, the material picking and detection device 9, and the good product discharge mechanism 98. The skeleton feeding device 3 places the upper skeleton 131 and the lower skeleton 132 onto the first positioning post 201 and the second positioning post 202 on the tooling table 2, respectively. Then, the tooling table 2 passes sequentially through the pin feeding device 4, the pin shaping device 5, the two middle electrode plate feeding devices 7, the skeleton handling device 8, the material picking and detection device 9, and the good product discharge mechanism 98. The forming device 5 and the pin detection device 6 perform pin feeding, pin shaping, and pin detection operations on the upper frame 131 and lower frame 132, avoiding product quality instability caused by manual intervention and ensuring that each terminal 1302 of the upper frame 131 and each terminal 1302 of the lower frame 132 meets the standards. Afterwards, the tooling table 2 passes through two intermediate electrode plate feeding devices 7 in sequence. Utilizing the alignment spaces 205 on the first positioning post 201, the intermediate electrode plate feeding devices 7 can accurately feed the upper intermediate electrode plate 133 and the lower intermediate electrode plate 134. The upper and lower middle electrode plates 131 and 132 are fitted onto the first positioning post 201, ensuring the accuracy of the overlap between them and avoiding misalignment problems that may occur during manual assembly. After the upper and lower middle electrode plates 133 and 134 are loaded, the tooling table 2 passes through the skeleton transport device 8, which transfers the lower skeleton 132 and fits it onto the first positioning post 201, so that the upper skeleton 131 and the lower skeleton 132 overlap to form the skeleton assembly 13. Finally, the skeleton assembly 13 is removed from the tooling table 2 by the material removal and inspection device 9 and subjected to gauge inspection. After passing the test, the material handling and inspection device 9 places the skeleton assembly 13 onto the working surface of the good product handling device for discharge. This automatic assembly line, through the circular transport path on the transport table 1 and various devices, enables the skeleton feeding, pin feeding, pin shaping, pin inspection, middle electrode plate feeding, skeleton assembly, skeleton assembly 13 material handling and gauge inspection to be carried out on the same tooling table 2. This reduces manual intervention, has a high degree of automation, improves the assembly efficiency of the skeleton assembly 13, and also ensures the consistency of product quality, meeting the needs of mass production.
[0039] Of course, the above are just typical examples of the present invention. In addition, the present invention may have many other specific embodiments. All technical solutions formed by equivalent substitution or equivalent transformation fall within the scope of protection claimed by the present invention.
Claims
1. An automated assembly line for motor frames, characterized in that, The system includes a transport platform (1), which has a circular transport path and several tooling tables (2) that slide along the circular transport path. The tooling tables (2) are provided with a first positioning post (201) and a second positioning post (202) arranged at intervals. The outer wall of the first positioning post (201) is provided with several partitions (204) arranged in a circular array. An alignment space (205) for inserting the pole claw (1301) is formed between two adjacent partitions (204). On one side of the circular transport path on the transport platform (1), there are a skeleton feeding device (3), a pin feeding device (4), a pin shaping device (5), a pin detection device (6), two middle pole plate feeding devices (7), a skeleton handling device (8), and a material picking detection device (9). The skeleton loading device (3) includes two skeleton vibrating discs (31) arranged at intervals, a skeleton loading platform (32), a skeleton loading translation mechanism (33), a skeleton loading lifting mechanism (34), and two skeleton clamping mechanisms (35) arranged at intervals. The two skeleton vibrating discs (31) vibrate the upper skeleton (131) and the lower skeleton (132) respectively. A skeleton linear feeder (301) is provided between the skeleton vibrating discs (31) and the skeleton loading platform (32). The skeleton loading platform (32) is located on the processing side of the transport table (1). The material translation mechanism (33) is set on the skeleton loading platform (32). The translation end of the skeleton loading translation mechanism (33) is connected to the skeleton loading lifting mechanism (34). The lifting end of the skeleton loading lifting mechanism (34) is connected to two skeleton clamping mechanisms (35). The two skeleton clamping mechanisms (35) are respectively corresponding to the first positioning post (201) and the second positioning post (202) on the tooling table (2). The two skeleton clamping mechanisms (35) clamp or release the upper skeleton (131) and the lower skeleton (132) respectively. The pin feeding device (4) includes a pin vibratory feeder (41), a pin feeding platform (42), a pin pushing and translating mechanism (43), and a pin feeding lifting mechanism (44). The pin vibratory feeder (41) vibrates the feeding terminal (1302). A pin linear feeder (401) is provided between the pin vibratory feeder (41) and the pin feeding platform (42). The pin feeding platform (42) is located on the processing side of the transport table (1). The pin feeding lifting mechanism (44) is located on the pin feeding platform (42). The lifting end of the mechanism (44) is provided with a pin feeding top plate (402), and the pin feeding top plate (402) is provided with two pin feeding positions (403) arranged at intervals. The pin feeding positions (403) are used to carry the terminals (1302). The pin pushing and translating mechanism (43) is provided on the transport table (1). The translating end of the pin pushing and translating mechanism (43) is provided with two pushing parts (404) arranged at intervals. The pushing parts (404) are used to push each terminal (1302) located on the pin feeding position (403).
2. The automatic assembly line for a motor frame according to claim 1, characterized in that, One side of the circular transport path of the transport platform (1) is the processing side, and the other side is the circulation side. The processing side of the transport platform (1) is provided with a processing linear guide rail (101) for the tooling table (2) to slide along the processing linear guide rail (101) and a processing transport belt (102) for driving the tooling table (2) to slide along the processing linear guide rail (101). The circulation side of the transport platform (1) is provided with a circulation linear guide rail (103) for the tooling table (2) to slide along the circulation linear guide rail (103) and a circulation transport belt (104) for driving the tooling table (2) to slide along the circulation linear guide rail (103). The transport direction of the processing transport belt (102) is opposite to the transport direction of the circulation transport belt (104). A processing translation mechanism (105) and a circulation translation mechanism (106) are symmetrically arranged between the processing side and the circulation side. The translation ends of the processing translation mechanism (105) and the circulation translation mechanism (106) are both provided with a switching linear guide (107) for the tooling table (2) to slide. The switching linear guide (107), the processing linear guide (101), and the circulation linear guide (103) are adapted to each other. The moving direction of the processing translation mechanism (105) is opposite to the moving direction of the circulation translation mechanism (106). The processing conveyor belt (102), the circulation conveyor belt (104), the processing translation mechanism (105), and the circulation translation mechanism (106) cooperate with each other to form a circular transport path of the transport table (1).
3. The automatic assembly line for a motor frame according to claim 2, characterized in that, Both sides of the tooling table (2) are provided with transmission blocks (203). The bottom surface of one of the transmission blocks (203) is in contact with the working surface of the processing conveyor belt (102), so that the processing conveyor belt (102) can drive the tooling table (2) to slide along the processing linear guide rail (101) through friction transmission. The bottom surface of the other transmission block (203) is in contact with the working surface of the circulating conveyor belt (104), so that the circulating conveyor belt (104) can drive the tooling table (2) to slide along the circulating linear guide rail (103) through friction transmission.
4. The automatic assembly line for a motor frame according to claim 1, characterized in that, The pin shaping device (5) includes a pin shaping stage (51), two shaping lifting blocks (52), and a pin shaping translation mechanism (53). The pin shaping stage (51) is mounted on the transport table (1). The two shaping lifting blocks (52) are arranged vertically opposite each other and slidably mounted on the pin shaping stage (51). The pin shaping translation mechanism (53) is mounted on the pin shaping stage (51). The translation of the pin shaping translation mechanism (53) is... The end is provided with two shaping heads (501) arranged opposite each other. The opposite sides of the two shaping heads (501) form inclined driving surfaces (502). When the pin shaping and translation mechanism (53) drives the two shaping heads (501) forward, the driving surface (502) abuts against the corresponding shaping lifting block (52), so that the two shaping lifting blocks (52) move closer to each other and apply pressure to shape each pair of terminals (1302) located between them.
5. An automatic assembly line for a motor frame according to claim 1, characterized in that, The pin detection device (6) includes a pin detection platform (61), a pin detection translation mechanism (62), and a pin detection plate (63). The pin detection platform (61) is disposed on the transport platform (1). The pin detection translation mechanism (62) is disposed on the pin detection platform (61). The pin detection plate (63) is disposed on the translation end of the pin detection translation mechanism (62). The pin detection plate (63) is provided with two pin detection ends (601) arranged at intervals. The pin detection end (601) includes four displacement sensors arranged in parallel. The space between two adjacent displacement sensors is the detection space for inserting the terminal block (1302) to detect whether the terminal block (1302) has been leveled.
6. An automatic assembly line for a motor frame according to claim 1, characterized in that, The intermediate plate feeding device (7) includes an intermediate plate vibratory plate (71), an intermediate plate feeding platform (72), an intermediate plate feeding translation mechanism (73), an intermediate plate feeding lifting mechanism (74), and an intermediate plate clamping mechanism (75). One of the intermediate plate feeding devices (7) uses the intermediate plate vibratory plate (71) to vibrate and feed the upper intermediate plate (133), while the other intermediate plate feeding device (7) uses the intermediate plate vibratory plate (71) to vibrate and feed the lower intermediate plate (134). A linear feeder (701) is provided between the intermediate plate vibratory plate (71) and the intermediate plate feeding platform (72). The intermediate plate feeding platform (73)... 2) The middle electrode plate loading and translation mechanism (73) is set on the processing side of the transport table (1), the middle electrode plate loading and translation mechanism (73) is set on the middle electrode plate loading platform (72), the middle electrode plate loading and lifting mechanism (74) is set on the translation end of the middle electrode plate loading and translation mechanism (73), and the middle electrode plate clamping mechanism (75) is set on the lifting end of the middle electrode plate loading and lifting mechanism (74). The middle electrode plate clamping mechanism (75) of one of the middle electrode plate loading devices (7) clamps or releases the upper middle electrode plate (133), and the middle electrode plate clamping mechanism (75) of the other middle electrode plate loading device (7) clamps or releases the lower middle electrode plate (134).
7. An automatic assembly line for a motor frame according to claim 1, characterized in that, The skeleton transport device (8) includes a skeleton transport platform (81), a skeleton transport translation mechanism (82), a skeleton transport lifting mechanism (83), and a skeleton transport clamping mechanism (84). The skeleton transport platform (81) is disposed on the transport platform (1), the skeleton transport translation mechanism (82) is disposed on the skeleton transport platform (81), the skeleton transport lifting mechanism (83) is disposed on the translation end of the skeleton transport translation mechanism (82), and the skeleton transport clamping mechanism (84) is disposed on the lifting end of the skeleton transport lifting mechanism (83). The skeleton transport clamping mechanism (84) clamps or releases the lower skeleton (132).
8. An automatic assembly line for a motor frame according to claim 1, characterized in that, The material handling and inspection device (9) includes a material handling and inspection platform (91), a material handling translation mechanism (92), an inspection lifting mechanism (93), a gauge inspection column (94), a material handling lifting mechanism (95), a switching translation mechanism (96), a material handling rack (97), and a good product discharge mechanism (98). The material handling and inspection platform (91) is located on the processing side of the transport platform (1). The material handling translation mechanism (92) is located on the material handling and inspection platform (91). The inspection lifting mechanism (93) and the material handling lifting mechanism (95) are both located on the material handling platform. On the translation end of the transfer mechanism (92), the go gauge detection column (94) is set on the lifting end of the detection lifting mechanism (93). The go gauge detection column (94) is used for go gauge detection of the skeleton assembly (13). The switching translation mechanism (96) is set on the lifting end of the material picking lifting mechanism (95). The material picking rack (97) is set on the translation end of the switching translation mechanism (96). The material picking rack (97) is inserted into the skeleton assembly (13) so that the skeleton assembly (13) can be positioned or released on the go gauge detection column (94).
Citation Information
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Assembly equipment
CN120362937A
Smoke alarm automatic assembly production line
WO2019144431A1