A full-intelligent material rotary ploughing and spreading machine

CN122536307APending Publication Date: 2026-08-11SHANXI YICHENG SHOUWANG COAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-06-22
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0003]由于介质粉入库时呈不规则砂体堆放,且介质粉有冰冻块和板结现象,导致电磁吸盘吸取物料时出现吸量不匀的问题,板结块和冻结块中的大块物料吸取不上,小块物料吸取后投入堵料,直接造成重悬浮液浓度、密度持续大幅波动,分选介质密度稳定性失控,最终干扰重介质分选系统的分选精度与生产连续性

Benefits of technology

[0017]本发明提供的全智能物料旋耕摊布机在使用时,人员握持把手将整机移动至作业区域,通过第二驱动组件驱动升降平台移动至设定高度,第一驱动组件驱动转轴转动,转轴带动旋耕刀转动,旋耕刀对煤矿介质粉进行松耕,提高煤矿介质粉的分散度,避免干扰后续分选精度与生产的连续性,在整机移动的过程中,摊布机构对松耕后的煤矿介质粉进行摊布,避免出现煤矿介质粉出现堆积。

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Abstract

This invention provides a fully intelligent rotary tillage and spreading machine for coal preparation, relating to the field of heavy media coal preparation technology. It includes a working platform, a moving platform, a rotary tillage mechanism, and a spreading mechanism. The working platform is equipped with a handle, and first moving wheels are respectively installed at both ends of the bottom of the working platform. A moving platform is located at the lower end of the working platform, and second moving wheels are respectively installed at both ends of the bottom of the moving platform. The rotary tillage mechanism includes a first drive assembly, a rotating shaft, rotary tillage blades installed at both ends of the rotating shaft, and limiting sleeves installed at both ends of the rotating shaft. The first drive assembly is located on the moving platform. In use, the fully intelligent rotary tillage and spreading machine provided by this invention allows the operator to move the entire machine to the work area by holding the handle. The second drive assembly drives the lifting platform to move to a set height, and the first drive assembly drives the rotating shaft to rotate. The rotating shaft drives the rotary tillage blades to rotate, loosening and tilling the coal medium powder, improving the dispersion of the coal medium powder, and avoiding interference with subsequent sorting accuracy and production continuity.
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Description

Technical Field

[0001] This application relates to the field of heavy media coal preparation technology, and more specifically, to a fully intelligent material rotary tillage and spreading machine. Background Technology

[0002] Heavy media coal preparation is a gravity-based coal preparation method that uses a heavy liquid or heavy suspension with a density greater than water and between that of coal and gangue as a medium to achieve separation. Heavy suspension coal preparation, commonly known as heavy media coal preparation, is widely used in production.

[0003] Because the media powder is piled up in an irregular sandy mass when it enters the warehouse, and there are frozen blocks and caking phenomena in the media powder, the electromagnetic chuck will have uneven suction when picking up the material. Large pieces of material in the caking and frozen blocks cannot be picked up, and small pieces of material will be fed into the blockage after being picked up. This directly causes the concentration and density of the heavy suspension to fluctuate continuously and significantly, and the density stability of the sorting medium is out of control. Ultimately, it interferes with the sorting accuracy and production continuity of the heavy media sorting system. Summary of the Invention

[0004] The purpose of this application is to provide a fully intelligent rotary tillage and spreading machine for materials, which can solve the technical problem of media powder caking.

[0005] This application provides a fully intelligent rotary tillage and spreading machine for materials, including a working platform, a moving platform, a rotary tillage mechanism and a spreading mechanism. The working platform is provided with a handle, and first moving wheels are respectively provided at both ends of the bottom of the working platform. The moving platform is located at the lower end of the working platform, and second moving wheels are respectively provided at both ends of the bottom of the moving platform.

[0006] The rotary tillage mechanism includes a first drive assembly, a rotating shaft, rotary tillage blades disposed at both ends of the rotating shaft, and limiting sleeves disposed at both ends of the rotating shaft. The first drive assembly is disposed on the moving platform and is driven and connected to the rotating shaft. The limiting sleeves are disposed on the hub of the second moving wheel.

[0007] The spreading mechanism includes a second drive component, a lifting platform, and a spreading component. The second drive component is located at the bottom of the working platform and is connected to the lifting platform. The spreading component is located on the lifting platform.

[0008] Preferably, the first drive assembly includes a motor, a first rotating rod, a first bevel gear, a second rotating rod, a second bevel gear, a driving wheel, a driven wheel, and a belt. The motor is mounted on the moving platform and drives the first rotating rod. The first bevel gear is mounted on the first rotating rod. The moving platform has a first cavity inside. The second rotating rod is rotatably mounted in the first cavity. The second bevel gear and the driving wheel are both mounted on the second rotating rod. The second bevel gear meshes with the first bevel gear. The driven wheel is mounted on the rotating shaft. The belt is positioned between the driving wheel and the driven wheel.

[0009] Preferably, the rotary tiller includes a mounting plate and a plurality of blades, the mounting plate being fixed on the rotating shaft, and the blades being fixed on the mounting plate by bolts.

[0010] Preferably, the rotary tillage mechanism further includes a mounting frame and a baffle. The mounting frame is disposed on the mobile platform, and the baffle is disposed on the mounting frame. The baffle is provided with a plurality of crushing teeth.

[0011] Preferably, the second drive assembly includes a cylinder and a guide member. The cylinder is disposed at the bottom of the working platform and drives the lifting platform. The guide member is disposed between the lifting platform and the working platform.

[0012] Preferably, the guide component includes a first buffer sleeve, a first buffer block, a second buffer sleeve, a second buffer block, a connecting rod, and a spring. The first buffer sleeve is disposed at the bottom of the working platform, the first buffer block is disposed inside the first buffer sleeve, the second buffer sleeve is disposed at the upper end of the lifting platform, the second buffer block is disposed inside the second buffer sleeve, the connecting rod is disposed between the first buffer block and the second buffer block, the spring is sleeved on the connecting rod, the upper end of the spring abuts against the first buffer sleeve, and the lower end of the spring abuts against the second buffer sleeve.

[0013] Preferably, the spreading assembly includes a hydraulic cylinder, a limiting rod, a mounting sleeve, and a scraper. The lower end of the lifting platform is provided with a second cavity. The hydraulic cylinder and the limiting rod are both disposed in the second cavity. The mounting sleeve is slidably sleeved on the limiting rod. The hydraulic cylinder drives and connects to the mounting sleeve. The scraper is disposed on the mounting sleeve.

[0014] Preferably, the mobile platform is provided with a support rod, and the support rod is provided with auxiliary wheels.

[0015] Preferably, it also includes a drying mechanism, which includes a power supply, a positioning plate, a dryer, and wires. The power supply and the positioning plate are both disposed on the mobile platform, the dryer is disposed on the positioning plate, and the wires are disposed between the dryer and the power supply.

[0016] The beneficial effects of this invention are:

[0017] When using the fully intelligent rotary tillage and spreading machine provided by this invention, the operator holds the handle and moves the entire machine to the work area. The second drive component drives the lifting platform to move to the set height, and the first drive component drives the rotating shaft to rotate. The rotating shaft drives the rotary tillage blades to rotate, and the rotary tillage blades loosen the coal mine medium powder, improving the dispersion of the coal mine medium powder and avoiding interference with the subsequent sorting accuracy and production continuity. During the movement of the entire machine, the spreading mechanism spreads the loosened coal mine medium powder to prevent the coal mine medium powder from accumulating. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of the present invention;

[0020] Figure 2 for Figure 1 Enlarged view of the structure at point A in the middle;

[0021] Figure 3 for Figure 1 Enlarged view of the structure at point B in the middle;

[0022] Figure 4 This is a schematic diagram of the rotary tillage mechanism in this invention.

[0023] The reference numerals in the attached figures are as follows:

[0024] 1. Working platform; 2. Moving platform; 3. Rotary tillage mechanism; 4. Spreading mechanism; 5. Handle; 6. First moving wheel; 7. Second moving wheel; 8. First drive assembly; 9. Rotary shaft; 10. Rotary tillage blade; 11. Limit sleeve; 12. Second drive assembly; 13. Lifting platform; 14. Spreading assembly; 15. Motor; 16. First rotating rod; 17. First bevel gear; 18. Second rotating rod; 19. Second bevel gear; 20. Drive wheel; 21. Driven wheel; 22. Belt; 23. First cavity; 24. 25. Mounting plate; 26. Blade; 27. Mounting frame; 28. Baffle; 29. ​​Crushing tooth; 30. Cylinder; 31. Guide component; 32. First buffer sleeve; 33. First buffer block; 34. Second buffer sleeve; 35. Second buffer block; 36. Connecting rod; 37. Spring; 38. Hydraulic cylinder; 39. Limiting rod; 40. Mounting sleeve; 41. Scraper; 42. Second cavity; 43. Support rod; 44. Auxiliary wheel; 45. Drying mechanism; 46. Power supply; 47. Positioning plate; 48. Dryer; 49. Wire. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0026] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0027] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0028] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this application is in use. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0029] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0030] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0031] Example

[0032] like Figure 1-4 As shown in the figure, this application embodiment provides a fully intelligent material rotary tillage and spreading machine, including a working platform 1, a moving platform 2, a rotary tillage mechanism 3, and a spreading mechanism 4. The working platform 1 is provided with a handle 5, and first moving wheels 6 are respectively provided at both ends of the bottom of the working platform 1. The moving platform 2 is located at the lower end of the working platform 1, and second moving wheels 7 are respectively provided at both ends of the bottom of the moving platform 2. The rotary tillage mechanism 3 includes a first drive assembly 8, a rotating shaft 9, rotary tillage blades 10 provided at both ends of the rotating shaft 9, and limiting sleeves 11 provided at both ends of the rotating shaft 9. The first drive assembly 8 is located on the moving platform 2 and drives and connects to the rotating shaft 9. The limiting sleeves 11 are located on the hubs of the second moving wheels 7. The spreading mechanism 4 includes a second drive assembly 12, a lifting platform 13, and a spreading assembly 14. The second drive assembly 12 is located at the bottom of the working platform 1 and drives and connects to the lifting platform 13. The spreading assembly 14 is located on the lifting platform 13.

[0033] When in use, the operator holds handle 5 to move the whole machine to the work area. The second drive component 12 drives the lifting platform 13 to move to the set height. The first drive component 8 drives the rotating shaft 9 to rotate. The rotating shaft 9 drives the rotary tiller 10 to rotate. The rotary tiller 10 loosens the coal mine medium powder. During the movement of the whole machine, the spreading mechanism 4 spreads the loosened coal mine medium powder.

[0034] In this embodiment, the first drive assembly 8 includes a motor 15, a first rotating rod 16, a first bevel gear 17, a second rotating rod 18, a second bevel gear 19, a drive wheel 20, a driven wheel 21, and a belt 22. The motor 15 is mounted on the moving platform 2 and drives the first rotating rod 16. The first bevel gear 17 is mounted on the first rotating rod 16. The moving platform 2 has a first cavity 23 inside. The second rotating rod 18 is rotatably mounted in the first cavity 23. The second bevel gear 19 and the drive wheel 20 are both mounted on the second rotating rod 18. The second bevel gear 19 meshes with the first bevel gear 17. The driven wheel 21 is mounted on the rotating shaft 9, and the belt 22 is positioned between the drive wheel 20 and the driven wheel 21.

[0035] In use, motor 15 drives the first rotating rod 16 to rotate, the first rotating rod 16 drives the first bevel gear 17 to rotate, and with the cooperation of the first bevel gear 17 and the second bevel gear 19, the second rotating rod 18 drives the driving wheel 20 to rotate. With the cooperation of the driving wheel 20, the driven wheel 21 and the belt 22, the rotating shaft 9 rotates, and the rotating shaft 9 drives the rotary tiller 10 to rotate. The rotary tiller 10 loosens and tills the coal mine medium powder.

[0036] In this embodiment, the rotary tiller 10 includes a mounting plate 24 and a plurality of blades 25. The mounting plate 24 is fixed on the rotating shaft 9, and the blades 25 are fixed on the mounting plate 24 by bolts. The bolt fixing method makes it easy to replace the blades 25.

[0037] In this embodiment, the rotary tillage mechanism 3 also includes a mounting frame 26 and a baffle 27. The mounting frame 26 is set on the mobile platform 2, and the baffle 27 is set on the mounting frame 26. The baffle 27 is provided with a plurality of breaking teeth 28.

[0038] When in use, the baffle 27 blocks the loosened coal medium powder. After the coal medium powder comes into contact with the baffle 27, it is crushed again, increasing the fineness. The setting of the crushing teeth 28 can increase the probability of the material being crushed.

[0039] In this embodiment, the second drive assembly 12 includes a cylinder 29 and a guide 30. The cylinder 29 is located at the bottom of the working platform 1 and drives the lifting platform 13. The guide 30 is located between the lifting platform 13 and the working platform 1. In use, the cylinder 29 drives the lifting platform 13 to move up and down, and the guide 30 is used to improve the stability of the movement of the lifting platform 13.

[0040] In this embodiment, the guide member 30 includes a first buffer sleeve 31, a first buffer block 32, a second buffer sleeve 33, a second buffer block 34, a connecting rod 35, and a spring 36. The first buffer sleeve 31 is disposed at the bottom of the working platform 1, the first buffer block 32 is disposed inside the first buffer sleeve 31, the second buffer sleeve 33 is disposed at the upper end of the lifting platform 13, the second buffer block 34 is disposed inside the second buffer sleeve 33, the connecting rod 35 is disposed between the first buffer block 32 and the second buffer block 34, and the spring 36 is sleeved on the connecting rod 35. The upper end of the spring 36 abuts against the first buffer sleeve 31, and the lower end of the spring 36 abuts against the second buffer sleeve 33. In use, the connecting rod 35 is used for guidance to ensure the smoothness of the lifting process of the lifting platform 13, and the spring 36 plays a buffering role to weaken the impact force of collision and improve the stability of the lifting platform 13 during movement.

[0041] In this embodiment, the spreading assembly 14 includes a hydraulic cylinder 37, a limiting rod 38, a mounting sleeve 39, and a scraper 40. The lower end of the lifting platform 13 is provided with a second cavity 41. The hydraulic cylinder 37 and the limiting rod 38 are both disposed in the second cavity 41. The mounting sleeve 39 is slidably sleeved on the limiting rod 38. The hydraulic cylinder 37 drives the mounting sleeve 39. The scraper 40 is disposed on the mounting sleeve 39. The scraper 40 and the mounting sleeve 39 are fixed together by bolts, which facilitates the replacement and cleaning of the scraper 40.

[0042] In use, the hydraulic cylinder 37 drives the mounting sleeve 39 to move back and forth, and the mounting sleeve 39 drives the scraper 40 to move synchronously. The scraper 40 spreads the crushed coal medium powder.

[0043] In this embodiment, a support rod 42 is provided on the mobile platform 2, and an auxiliary wheel 43 is provided on the support rod 42. The auxiliary wheel 43 can improve the stability of the whole machine operation.

[0044] In this embodiment, a drying mechanism 44 is also included. The drying mechanism 44 includes a power supply 45, a positioning plate 46, a dryer 47, and a wire 48. The power supply 45 and the positioning plate 46 are both mounted on the moving platform 2. The dryer 47 is mounted on the positioning plate 46. The wire 48 is mounted between the dryer 47 and the power supply 45. In use, the power supply 45 supplies power to the dryer 47. The dryer 47 dries the coal mine medium powder, reduces the moisture content of the coal mine medium powder, and prevents the damp medium powder from clumping.

[0045] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A fully intelligent rotary tillage and spreading machine for materials, characterized in that: It includes a working platform, a mobile platform, a rotary tillage mechanism, and a spreading mechanism. The working platform is equipped with a handle, and first moving wheels are respectively provided at both ends of the bottom of the working platform. The mobile platform is located at the lower end of the working platform, and second moving wheels are respectively provided at both ends of the bottom of the mobile platform. The rotary tillage mechanism includes a first drive assembly, a rotating shaft, rotary tillage blades disposed at both ends of the rotating shaft, and limiting sleeves disposed at both ends of the rotating shaft. The first drive assembly is disposed on the moving platform and is driven and connected to the rotating shaft. The limiting sleeves are disposed on the hub of the second moving wheel. The spreading mechanism includes a second drive component, a lifting platform, and a spreading component. The second drive component is located at the bottom of the working platform and is connected to the lifting platform. The spreading component is located on the lifting platform.

2. The fully intelligent rotary tillage and spreading machine according to claim 1, characterized in that: The first drive assembly includes a motor, a first rotating rod, a first bevel gear, a second rotating rod, a second bevel gear, a driving wheel, a driven wheel, and a belt. The motor is mounted on the moving platform and drives the first rotating rod. The first bevel gear is mounted on the first rotating rod. The moving platform has a first cavity inside, and the second rotating rod is rotatably mounted in the first cavity. The second bevel gear and the driving wheel are both mounted on the second rotating rod, and the second bevel gear meshes with the first bevel gear. The driven wheel is mounted on the rotating shaft, and the belt is positioned between the driving wheel and the driven wheel.

3. The fully intelligent rotary tillage and spreading machine according to claim 1, characterized in that: The rotary tiller includes a mounting plate and several blades. The mounting plate is fixed on the rotating shaft, and the blades are fixed on the mounting plate by bolts.

4. The fully intelligent rotary tillage and spreading machine according to claim 1, characterized in that: The rotary tillage mechanism also includes a mounting frame and a baffle. The mounting frame is disposed on the mobile platform, and the baffle is disposed on the mounting frame. The baffle is provided with multiple crushing teeth.

5. The fully intelligent rotary tillage and spreading machine according to claim 1, characterized in that: The second drive assembly includes a cylinder and a guide. The cylinder is disposed at the bottom of the work platform and drives the lifting platform. The guide is disposed between the lifting platform and the work platform.

6. The fully intelligent rotary tillage and spreading machine according to claim 5, characterized in that: The guide component includes a first buffer sleeve, a first buffer block, a second buffer sleeve, a second buffer block, a connecting rod, and a spring. The first buffer sleeve is disposed at the bottom of the working platform, the first buffer block is disposed inside the first buffer sleeve, the second buffer sleeve is disposed at the upper end of the lifting platform, the second buffer block is disposed inside the second buffer sleeve, the connecting rod is disposed between the first buffer block and the second buffer block, and the spring is sleeved on the connecting rod, with the upper end of the spring abutting against the first buffer sleeve and the lower end of the spring abutting against the second buffer sleeve.

7. The fully intelligent rotary tillage and spreading machine according to claim 1, characterized in that: The spreading assembly includes a hydraulic cylinder, a limit rod, a mounting sleeve, and a scraper. The lower end of the lifting platform is provided with a second cavity. The hydraulic cylinder and the limit rod are both disposed in the second cavity. The mounting sleeve is slidably sleeved on the limit rod. The hydraulic cylinder drives and connects to the mounting sleeve. The scraper is disposed on the mounting sleeve.

8. The fully intelligent rotary tillage and spreading machine according to claim 1, characterized in that: The mobile platform is equipped with a support rod, and the support rod is equipped with auxiliary wheels.

9. The fully intelligent rotary tillage and spreading machine according to claim 1, characterized in that: It also includes a drying mechanism, which includes a power supply, a positioning plate, a dryer, and wires. The power supply and the positioning plate are both mounted on the mobile platform, the dryer is mounted on the positioning plate, and the wires are mounted between the dryer and the power supply.