An automatic clam shell opening and meat extraction machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-05-13
- Publication Date
- 2026-08-11
AI Technical Summary
[0005]目前,现有的文蛤加工设备仍存在明显不足:简易型设备多为单一功能的开壳,依赖人工完成取肉、分装等后续工序,效率低下,卫生风险高;部分改进型设备虽集成了部分工序,但缺乏一体化设计,各环节衔接不畅,协同性差,无法实现全流程自动化;自动化程度较高的设备成本高昂、结构复杂,操作维护难度大,且难以适配文蛤个体差异,无法实现精准取肉,贝肉损耗率高
1.本发明的一种文蛤自动开壳取肉机,通过加热输送机构1为文蛤开壳取肉提供前置保障,通过精准温控实现文蛤温和初开壳且不损伤贝肉,同时完成文蛤开壳与自动化输送,减少人工干预,为后续工序提供稳定原料,单独下料机构2承接加热输送机构输送的文蛤,实现批量暂存、单粒有序下料与精准导向,杜绝堆叠卡料问题,且通过多通道并行下料提升效率,为后续各机构稳定供料,仿生文蛤槽阵列机构3可精准夹持定位文蛤,能自适应开合适配不同规格文蛤,同时配合交叉换位机构实现交替作业,既保障姿态矫正与取肉工序顺畅开展,又能实现空壳自动排出,交叉换位机构4的核心作用是带动仿生文蛤槽阵列机构完成精准交叉换位,实现下料正位与开壳取肉并行作业,有效提升整机加工效率,保障全流程连续稳定运行,姿态矫正机构5与摩擦带正位机构6协同工作,形成姿态校正闭环,其中姿态矫正机构可精准校正文蛤姿态,纠正倾斜、错位等偏差,保障后续取肉精度且维护便捷;摩擦带正位机构通过滑动摩擦力自动矫正文蛤姿态,可适配不同规格文蛤,无需人工干预且运行稳定,进一步提升文蛤姿态规整度,取肉机构7实现文蛤无损取肉,能精准完成“插入-扩壳-夹紧-上提”全流程,有效提升贝肉完整度、减少碎壳混入,全程无人工干预,适配规模化加工需求,切实保障产品品质与食品安全。
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Figure CN122536617A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of aquatic product processing machinery technology, and more specifically, relates to an automatic clam shell opening and meat extraction machine. Background Technology
[0002] With the rapid development of mechanization and intelligent technology in aquatic product processing, the level of automation in the primary processing of aquatic products is increasing, and more and more specialized processing equipment is being introduced into aquatic production. Aquatic product processing machinery is diverse in type and function, covering multiple stages such as cleaning, sorting, shell opening, meat extraction, and packaging. The widespread application of this equipment in production has not only significantly improved processing efficiency and product quality but also promoted the standardization, scaling up, and sustainable development of the aquatic product processing industry. Among these, the market demand for specialized equipment for shellfish shell opening and meat extraction is particularly urgent. This project focuses on the research and development of automated shellfish shell opening and meat extraction equipment for hard clams.
[0003] Clams, an important economic shellfish in my country, are prized for their delicious and nutritious meat, leading to a continuously growing market demand. However, the clam shell-opening and meat-extraction process has long faced numerous industry challenges: traditional processing methods rely heavily on manual labor, which is time-consuming, labor-intensive, and inefficient, and human contact can easily compromise food safety and product quality; existing processing equipment is mostly general-purpose, lacking dedicated integrated shell-opening and meat-extraction equipment for clams, resulting in poor coordination between processes and hindering continuous production; some batch processing equipment uses a violent shell-crushing method, which easily damages the clam meat and contaminates it with shell fragments, seriously affecting food safety and taste. Therefore, the industry urgently needs an automated, integrated, and precise clam shell-opening and meat-extraction device to replace manual operation and solve the efficiency, quality, and safety problems of traditional processing.
[0004] The hard clam possesses unique biological characteristics: its dorsal margin is slightly triangular, its ventral margin is rounded, its two shells are equal in size but unequal in size on both sides, its shell length is slightly greater than its shell height, its shell is thick and sturdy, and it has the property of opening naturally when heated. These characteristics provide a natural basis for automated processing. Based on this, biomimetic positioning, friction alignment, and comb-tooth correction devices can be designed to achieve automatic repositioning and directional transport of the hard clam. Combined with cross-positioning devices and cam-groove meat extraction devices, precise shell opening and injury-free meat extraction can be achieved, significantly reducing the breakage rate of clam meat.
[0005] Currently, existing clam processing equipment still has significant shortcomings: simple equipment is mostly single-function shell-opening equipment, relying on manual labor to complete subsequent processes such as meat extraction and packaging, which is inefficient and poses a high hygiene risk; some improved equipment integrates some processes, but lacks integrated design, resulting in poor coordination and integration between links, and failing to achieve full-process automation; highly automated equipment is expensive, complex in structure, difficult to operate and maintain, and difficult to adapt to individual differences in clams, failing to achieve precise meat extraction and resulting in a high rate of clam meat loss. Summary of the Invention
[0006] To address the aforementioned deficiencies or improvement needs of existing technologies, this invention provides an automatic clam shell-opening and meat-extracting machine. The heating and conveying mechanism achieves gentle initial shell opening of clams through precise temperature control without damaging the clam meat, simultaneously completing shell opening and automated conveying, reducing manual intervention and providing a stable supply of raw materials for subsequent processes. A separate feeding mechanism receives clams, enabling batch storage, orderly single-clam feeding, and precise guidance, preventing stacking and jamming. Multi-channel parallel feeding improves efficiency and ensures stable subsequent supply. A biomimetic clam groove array mechanism precisely clamps and positions clams, adaptively opening to accommodate different sizes, and working in conjunction with a cross-positioning mechanism for alternating... The machine operates smoothly, ensuring posture correction and meat extraction, and automatically discharging empty shells. The cross-positioning mechanism drives the biomimetic clam groove array mechanism for precise positioning, enabling parallel feeding and shell opening for meat extraction, improving overall machine efficiency, and ensuring stable operation throughout the entire process. The posture correction mechanism and the friction belt positioning mechanism work together to form a correction closed loop, accurately correcting the clam posture, adapting to different sizes, requiring no manual intervention, and ensuring meat extraction accuracy. The meat extraction mechanism achieves non-destructive meat extraction, accurately completing the entire meat extraction process, improving the integrity of clam meat, reducing the mixing of broken shells, and is fully automated, suitable for large-scale processing, ensuring product quality and food safety.
[0007] To achieve the above objectives, the present invention provides an automatic clam shell-opening and meat-extracting machine, comprising a heating and conveying mechanism, a separate feeding mechanism, a biomimetic clam groove array mechanism, a cross-positioning mechanism, a posture correction mechanism, a friction belt alignment mechanism, and a meat-extracting mechanism, wherein... The heating and conveying mechanism includes a support, a heating rod, a heating groove, a hollow clam chamber, and a conveying assembly. The heating groove is fixed between two vertical rods of the support, and a heating rod is embedded inside the heating groove. The hollow clam chamber is housed in the heating groove, and the conveying assembly is fixed on a connecting rod in the middle of the support, and the conveying assembly is fixedly connected to the hollow clam chamber. The separate feeding mechanism is fixedly assembled at the front end of the support. It includes a storage trough, a feeding component, and a guide groove. The storage trough is fixedly installed at the front end of the support. A parallel channel is opened in the inner bottom of the storage trough. The feeding component is fixedly installed at the lower end of the storage trough. The guide groove is fixedly installed at the lower end of the feeding component. A channel is opened in the guide groove that corresponds one-to-one with the channel in the storage trough and is coaxially arranged for precise guiding and conveying of clams. The cross-positioning mechanism is located at the lower end of the heating conveying mechanism. It includes a mounting frame, a guide plate, a second drive assembly, a synchronization assembly, a first position plate, a second position plate, and a moving assembly. The second drive assembly is fixedly mounted on the top of one side of the mounting frame and is connected to the first position plate. The synchronization assembly is fixedly mounted inside the mounting frame and is connected to both the first position plate and the moving assembly. The second position plate is fixedly mounted on the top of the moving assembly and is slidably connected to the guide plate. The guide plate is fixedly mounted inside the mounting frame. There are two biomimetic clam groove array mechanisms, which are respectively fixedly assembled on the top of the first and second shift plates. Each mechanism includes a drive assembly, a cam disk, a cam groove, a cam follower, a clamping assembly, a first guide assembly, and a second guide assembly. The drive assembly is fixedly assembled on the top of the first or second shift plate. The output end of the drive assembly is fixedly assembled with a cam disk. The cam disk has an obliquely arranged cam groove that cooperates with the first cam follower. The first cam follower is fixedly assembled on the top of the clamping assembly and is engaged in the cam groove. The bottom of both ends of the cam disk is provided with a first guide assembly between it and the first or second shift plate. The bottom of the clamping assembly is provided with a second guide assembly between it and the first or second shift plate. The posture correction mechanism is located between the biomimetic clam groove array mechanism and the individual feeding mechanism. It includes a second connecting rod, a third driving component and a combing component. One end of the second connecting rod is fixedly mounted on the top of the mounting frame, and the other end is fixedly connected to the column of the bracket. The third driving component is fixedly mounted on the second connecting rod, and the combing component is detachably fixedly connected to the third driving component. The friction band alignment mechanism is located at the bottom of the biomimetic clam groove array mechanism. It includes a stand, a fourth drive assembly, an alignment assembly, a lead screw slide, and fixed rods. The side of the lead screw slide is fixedly assembled to the lower part of the vertical rod of the support through multiple fixed rods. The slider of the lead screw slide is fixedly connected to the column of the stand. The alignment assembly is fixedly assembled on the top of the stand. The fourth drive assembly is fixedly assembled on the side of the stand and is connected to the alignment assembly in a transmission manner. The meat extraction mechanism is fixedly mounted on the top of the end of the cross-positioning mechanism away from the biomimetic clam groove array mechanism. It includes a support frame, a lifting component, a fixed frame, an opening and closing component, and a drive component. The support frame is fixedly mounted on the top of the mounting frame. The lifting component is fixedly mounted on the side of the support frame. The fixed frame is fixedly mounted inside the support frame. The opening and closing component is fixedly mounted inside the fixed frame. The drive component is fixedly mounted on the side of the fixed frame. The drive component is connected to the opening and closing component in a transmission manner.
[0008] Furthermore, the conveying assembly includes a double-ear chain, a sprocket, a first 42-stepper motor, a motor bracket, an aluminum tube, a first gear, a second gear, and a first bearing seat. First bearing seats are fixedly mounted on the four connecting rods on both sides of the bracket. An aluminum tube is rotatably mounted between the two first bearing seats at the upper and lower parts of the bracket. Two sprockets are symmetrically fitted on the outer side of each aluminum tube. A double-ear chain is fitted on the outer side of the two corresponding sprockets. The two double-ear chains are fixedly connected to the outer wall of the hollow clam shell. A first gear is fixedly fitted on the outer side of the lower aluminum tube near the first bearing seat. The first 42-stepper motor is fixedly mounted on the vertical rod of the bracket via the motor bracket. A second gear is fixedly mounted on the output end of the first 42-stepper motor, and the second gear meshes with the first gear for transmission.
[0009] Furthermore, the feeding assembly includes a roller shell, a roller, a second stepper motor, a motor base, a fixing frame, and a sealing plate. The top and bottom of the roller shell are provided with through slots, which correspond one-to-one with the channels in the storage trough and the guide trough and are coaxially arranged. The roller is rotatably mounted inside the roller shell. The roller is symmetrically provided with channels along its circumference. The channels on the roller are adapted to the through slots at the top and bottom of the roller shell. One end of the roller is fixedly connected to the output end of the second 42 stepper motor. The second 42 stepper motor is fixedly mounted on the vertical rod of the bracket through the motor base. The inner side wall of the motor base is fixedly mounted with a sealing plate. The sealing plate is fixedly mounted inside one end of the roller shell by bolts. The other end of the roller shell is fixedly mounted on the vertical rod of the bracket through the fixing frame.
[0010] Furthermore, the drive assembly includes a 35 stepper motor, a first coupling, a first lead screw, a lead screw nut, and a nut fixing block. The 35 stepper motor is fixedly mounted on the top of the first or second shift plate. The output end of the 35 stepper motor is fixedly mounted with the first coupling. The end of the first coupling away from the 35 stepper motor is connected to the first lead screw. The lead screw nut is threadedly connected to the outer side of the first lead screw. A nut fixing block is fixedly mounted on the outer side of the lead screw nut. The side wall of the nut fixing block is fixedly connected to the end of the cam disk. The clamping assembly includes a clam groove fixing plate and a bionic clam groove. The bottom of the cam disk is provided with multiple clam groove fixing plates. A first cam follower is fixedly installed on the top of one end of each clam groove fixing plate. Three bionic clam grooves are fixedly assembled on the opposite sidewalls of every two opposing clam groove fixing plates along their length direction. The first guide assembly includes a first slider and a first slide rail. The first slider is fixedly mounted on the bottom of both ends of the cam disk, and the first slide rail is fixedly mounted on the top of the first shift plate or the second shift plate. The first slider and the first slide rail are in sliding engagement. The second guide assembly includes a second slider and a second slide rail. The second slider is fixedly mounted on the bottom of the clam shell groove fixing plate, and the second slide rail is fixedly mounted on the top of the first shift plate or the second shift plate. The second slider and the second slide rail slide in cooperation.
[0011] Furthermore, a limiting groove is formed on the guide plate. The limiting groove includes a first horizontal groove, an oblique groove, and a second horizontal groove. The first horizontal groove is formed in the middle of the guide plate, the oblique groove is symmetrically formed at both ends of the first horizontal groove, and the second horizontal groove is formed at the end of the oblique groove. The inner cavities of the first horizontal groove, the oblique groove, and the second horizontal groove are connected. The second drive assembly includes a 57-stepper motor, a second coupling, a threaded rod, and a nut seat. The 57-stepper motor is fixedly mounted on one end of the mounting bracket. The output shaft end of the 57-stepper motor is connected to the second coupling. A threaded rod is fixedly mounted on the end of the second coupling away from the 57-stepper motor. The other end of the threaded rod away from the second coupling is rotatably mounted to the other end of the mounting bracket. A nut seat is threadedly connected to the threaded rod. The nut seat is fixedly connected to the connecting block on the first shift plate. The moving component includes a second support frame, a third slide rail, a third slider, a plug rod, a slide plate, a first connecting rod, a second cam follower, and a limiting connecting rod. Two second support frames are provided, both fixedly assembled inside the mounting frame. A third slide rail is fixedly assembled on the top of each second support frame. Multiple plug rods are provided, all fixedly assembled on the bottom of the second shifting plate. The plug rods are slidably inserted and connected to the slide plate. A third slider is fixedly assembled at both ends of the bottom of the slide plate. The third slider is slidably engaged with the third slide rail. A first connecting rod is fixedly installed at the bottom of the second shifting plate. A second cam follower is fixedly installed on the bottom side of the first connecting rod. The second cam follower is engaged in a limiting groove on the guide plate. The first shift plate includes a connecting block, a fourth slider, and a fourth slide rail. The connecting block is fixedly assembled on the top of the end of the first shift plate and is fixedly connected to the nut seat. The top of one end of the first shift plate and the bottom of the other end are both fixedly assembled with a fourth slider. The fourth slider is slidably engaged with the fourth slide rail. The top fourth slide rail is fixedly assembled on the top of the mounting frame, and the bottom fourth slide rail is fixedly assembled on the top of the first support frame.
[0012] Furthermore, the synchronization assembly includes a first support frame, a synchronous pulley, a synchronous belt idler pulley, a first synchronous belt, a mounting plate, an adjusting plate, and connecting seats. The first support frame is fixedly assembled inside the mounting frame, and mounting plates are fixedly mounted at both ends of the first support frame. Each mounting plate is rotatably mounted with two synchronous pulleys via a rotating shaft. The two synchronous pulleys are arranged vertically. The mounting plate has an oblong hole, and the adjusting plate has symmetrically distributed adjusting holes. The adjusting plate is fixedly connected to the mounting plate by bolts passing through the adjusting holes, allowing for flexible adjustment of the mounting position of the adjusting plate. The adjusting plate is rotatably mounted with a synchronous belt idler pulley via a rotating shaft passing through the oblong hole. The first synchronous belt is sleeved and assembled between the synchronous pulley and the synchronous belt idler pulley. The connecting seats are diagonally distributed and fixedly assembled on the first synchronous belt. One connecting seat is fixedly connected to the bottom of the first shifting plate, and the other connecting seat is fixedly connected to the sliding plate.
[0013] Furthermore, the third drive assembly includes a rack, a connector, a fourth slide rail, a fourth slider, a third gear, a third 42-stepper motor, a 3D-printed follower, and a combing component. The rack is fixedly mounted on one side of the second connecting rod, and the connector is fixedly mounted on the other side of the second connecting rod. The fourth slide rail is fixedly mounted on the outer side of both the connector and the rack. The fourth slider is slidably fitted on the fourth slide rail. The fourth sliders on both sides are fixedly mounted on the inner side of the lower end of the 3D-printed follower. The third 42-stepper motor is fixedly mounted inside the 3D-printed follower. The output end of the third 42-stepper motor is fixedly mounted with a third gear. The third gear meshes with the rack. The combing component is detachably fixedly connected to the end of the 3D-printed follower.
[0014] Furthermore, the fourth drive assembly includes a brushless motor, a fixed frame, a drive pulley, a driven pulley, and a second synchronous belt. The brushless motor is fixedly mounted on the column of the frame via the fixed frame. The output end of the brushless motor is fixedly mounted with a drive pulley. The driven pulley is fixedly mounted on the end of the drive shaft corresponding to the drive pulley. The second synchronous belt is sleeved on the outside of the drive pulley and the driven pulley. The positioning assembly includes a second bearing housing, a drive shaft, a driven shaft, and a conveyor belt. The second bearing housing is fixedly mounted on the end of the connecting rod at the top of the frame. The drive shaft is rotatably connected between two oppositely arranged second bearing housings on the front side, and the driven shaft is rotatably connected between two oppositely arranged second bearing housings on the rear side. The drive shaft and the driven shaft are arranged in parallel. The conveyor belt is tightly fitted and mounted between the drive shaft and the driven shaft.
[0015] Furthermore, the lifting assembly includes a lead screw slide module, a connecting arm, and a connecting plate. The lead screw slide module is fixedly assembled on the side of the support frame, and connecting arms are fixedly assembled on both sides of the slide. A connecting plate is fixedly assembled on the front side of the slide. The fixed frame includes a rectangular frame, a top connecting rod, and a bottom connecting rod. There are two rectangular frames arranged symmetrically. Two top connecting rods are fixedly installed between the tops of the two rectangular frames, and bottom connecting rods are fixedly installed at both ends and the middle of the bottom. The rectangular frames on both sides are fixedly connected to the inner side of the connecting arm of the lifting assembly, and the top connecting rods are fixedly connected to the front end of the connecting block of the lifting assembly. The drive assembly includes a fourth 42-stepper motor, a motor connecting plate, a third coupling, a second lead screw, and a threaded seat. The fourth 42-stepper motor is fixedly mounted between two bottom connecting rods on the outer side of the bottom end of the fixed frame via the motor connecting plate. The output end of the fourth 42-stepper motor is connected to the third coupling, and the other end of the third coupling is fixedly connected to the second lead screw. The second lead screw is threadedly connected to the threaded seat, and the threaded seat is fixedly connected to the tweezers opening and closing plate.
[0016] Furthermore, the opening and closing assembly includes tweezers, tweezers fixing plates, tweezers opening and closing plates, a sixth slider, and a sixth slide rail. There are two tweezers fixing plates in a U-shape, which are symmetrically fixed between the two top connecting rods of the fixed frame. Three tweezers are sandwiched between the two tweezers fixing plates. The tweezers opening and closing plate is located at the bottom of the fixed frame, and the top two ends of the plate are fixedly fitted with the sixth slide rail. The top of the sixth slide rail is slidably connected to the sixth slider, which is fixedly fitted to the bottom of the bottom connecting rod. The tweezers opening and closing plate has a Y-shaped groove corresponding to the number of tweezers, and the two branch grooves of the Y-shaped groove intersect to form a tip.
[0017] In summary, compared with the prior art, the above-described technical solutions conceived by this invention can achieve the following beneficial effects: 1. This invention discloses an automatic clam shell-opening and meat-extracting machine. A heating and conveying mechanism 1 provides pre-processing support for clam shell-opening and meat extraction. Precise temperature control ensures gentle initial shell opening without damaging the clam meat. Simultaneously, it completes clam shell opening and automated conveying, reducing manual intervention and providing stable raw materials for subsequent processes. A separate feeding mechanism 2 receives clams conveyed by the heating and conveying mechanism, enabling batch storage, orderly single-clam feeding, and precise guidance, eliminating stacking and jamming issues. Multi-channel parallel feeding improves efficiency and ensures stable material supply to subsequent mechanisms. A biomimetic clam slot array mechanism 3 precisely clamps and positions clams, adapting to different clam sizes. It also works in conjunction with a cross-positioning mechanism to achieve alternating operations, ensuring smooth posture correction and meat extraction processes while automatically discharging empty shells. The core function of the cross-positioning mechanism 4 is to drive the biomimetic clam slot array. The clam groove array mechanism completes precise cross-positioning, enabling parallel operation of material feeding and shell opening for meat extraction, effectively improving the overall processing efficiency and ensuring continuous and stable operation throughout the process. The posture correction mechanism 5 and the friction belt alignment mechanism 6 work together to form a posture correction closed loop. The posture correction mechanism can accurately correct the clam posture, correcting deviations such as tilting and misalignment, ensuring subsequent meat extraction accuracy and convenient maintenance. The friction belt alignment mechanism automatically corrects the clam posture through sliding friction, adapting to clams of different sizes, requiring no manual intervention and operating stably, further improving the clam posture regularity. The meat extraction mechanism 7 achieves non-destructive clam meat extraction, accurately completing the entire process of "insertion-shell expansion-clamping-lifting," effectively improving the integrity of the clam meat and reducing the mixing of broken shells. The entire process requires no manual intervention, adapting to the needs of large-scale processing and effectively ensuring product quality and food safety.
[0018] 2. The present invention provides an automatic clam shell opening and meat extraction machine, which achieves gentle initial shell opening of clams without damaging the clam meat through precise temperature control of the heating and conveying mechanism. The shell opening is stably opened to 4-7mm, which not only avoids damage to the meat quality caused by overheating, but also provides the best shell opening state for subsequent meat extraction processes. Automated conveying greatly reduces the intensity of manual labor and avoids errors and hygiene hazards caused by manual transfer.
[0019] 3. The present invention provides an automatic clam shell opening and meat extraction machine, which achieves batch temporary storage, single-piece orderly feeding and precise guidance through a separate feeding mechanism, eliminating the problem of stacking and jamming. The multi-channel parallel feeding improves efficiency and provides stable feeding for subsequent mechanisms. Single-piece feeding avoids clam crushing and damage, ensuring the integrity of the clam meat. The multi-channel design balances efficiency and accuracy. The entire process requires no manual intervention, reducing hygiene risks. It is adaptable to clams of different sizes, improving the equipment's versatility, reducing jamming and misfeeding in subsequent processes, ensuring feeding stability, and contributing to full-process automation.
[0020] 4. The present invention discloses an automatic clam shell-opening and meat-extracting machine. The biomimetic clam groove array mechanism can precisely clamp and position clams, adaptively opening to fit clams of different sizes. Simultaneously, a cross-positioning mechanism enables alternating operations, ensuring smooth posture correction and meat extraction processes while automatically discharging empty shells. The biomimetic grooves conform to the clam's shape, providing stable clamping without damaging the clam meat. Adaptive opening and closing enhances adaptability, and alternating operations significantly improve processing efficiency. Automatic empty shell discharge reduces process connection time, lowers manual cleaning costs, and provides precise positioning support for subsequent posture correction and meat extraction, ensuring processing accuracy.
[0021] 5. The present invention provides an automatic clam shell-opening and meat-extracting machine, wherein a cross-positioning mechanism drives a biomimetic clam groove array mechanism to complete precise cross-positioning, thereby achieving parallel operation of material feeding and shell-opening and meat extraction, effectively improving the overall processing efficiency of the machine, ensuring continuous and stable operation throughout the process, and ensuring precise and interference-free positioning through synchronous linkage design. Parallel operation significantly increases the overall machine capacity, and the cooperation of various guiding components reduces equipment wear, extends service life, and reduces process intervals.
[0022] 6. This invention provides an automatic clam shell-opening and meat-extracting machine. The posture correction mechanism can accurately correct the clam's posture, correcting deviations such as tilting and misalignment, ensuring subsequent meat extraction accuracy and convenient maintenance. It works in conjunction with the friction belt alignment mechanism to form a closed-loop posture correction system. Precise correction reduces meat breakage during extraction, improving product quality. The detachable combing component facilitates later maintenance and reduces maintenance costs. Working in conjunction with other mechanisms to form a closed loop improves posture correction accuracy, providing zero-deviation posture assurance for non-destructive meat extraction. The friction belt alignment mechanism automatically corrects the clam's posture through sliding friction, adapting to clams of different sizes. It requires no manual intervention and operates stably, further improving the clam's posture regularity. The height-adjustable design adapts to clams of different sizes, enhancing the equipment's versatility and ensuring precise and controllable subsequent meat extraction actions, laying the foundation for non-destructive meat extraction.
[0023] 7. The present invention provides an automatic clam shell opening and meat extraction machine. The meat extraction mechanism enables non-destructive meat extraction from clams and can accurately complete the entire process of "insertion-shell expansion-clamping-lifting". It effectively improves the integrity of clam meat, reduces the mixing of broken shells, and requires no manual intervention throughout the process. It is suitable for large-scale processing needs and effectively ensures product quality and food safety. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the structure of an automatic clam shell-opening and meat-extracting machine according to an embodiment of the present invention; Figure 2 This is an overall structural diagram of the heating and conveying mechanism of an automatic clam shell-opening and meat-extracting machine according to an embodiment of the present invention; Figure 3 This is an overall structural diagram of the individual feeding mechanism of an automatic clam shell-opening and meat-extracting machine according to an embodiment of the present invention; Figure 4This is an exploded view of the separate feeding mechanism of an automatic clam shell-opening and meat-extracting machine according to an embodiment of the present invention; Figure 5 This is an overall structural diagram of the biomimetic clam trough array mechanism of an automatic clam shell-opening and meat-extracting machine according to an embodiment of the present invention; Figure 6 This is the overall structure of the cross-transfer mechanism of an automatic clam shell-opening and meat-extracting machine according to an embodiment of the present invention. Figure 1 ; Figure 7 This invention relates to the overall structure of a cross-transfer mechanism in an automatic clam shell-opening and meat-extracting machine. Figure 2 ; Figure 8 This is the overall structure of the cross-transfer mechanism of an automatic clam shell-opening and meat-extracting machine according to an embodiment of the present invention. Figure 3 ; Figure 9 This invention relates to the overall structure of a posture correction mechanism for an automatic clam shell-opening and meat-removing machine, as described in an embodiment of the present invention. Figure 1 ; Figure 10 This invention relates to the overall structure of a posture correction mechanism for an automatic clam shell-opening and meat-removing machine, as described in an embodiment of the present invention. Figure 2 ; Figure 11 This is an overall structural diagram of the friction belt alignment mechanism of an automatic clam shell-opening and meat-extracting machine according to an embodiment of the present invention; Figure 12 This invention relates to the overall structure of the meat extraction mechanism of an automatic clam shell-opening and meat-extracting machine according to an embodiment of the present invention. Figure 1 ; Figure 13 This invention relates to the overall structure of the meat extraction mechanism of an automatic clam shell-opening and meat-extracting machine according to an embodiment of the present invention. Figure 2 ; Figure 14 This is a partial structural diagram of the meat-removing mechanism of an automatic clam shell-opening and meat-removing machine according to an embodiment of the present invention. Figure 15 This is a schematic diagram of the tweezers opening and closing plate structure of the meat extraction mechanism of an automatic clam shell-opening and meat extraction machine according to an embodiment of the present invention.
[0025] In all the accompanying drawings, the same reference numerals denote the same technical features, specifically: 1-Heating conveying mechanism, 11-Support, 12-Heating rod, 13-Heating groove, 14-Hollowed clam chamber, 15-Conveying assembly, 151-Double-ear chain, 152-Sprocket, 153-First 42-stepper motor, 154-Motor support, 155-Aluminum tube, 156-First gear, 157-Second gear, 158-First bearing seat, 2-Individual feeding mechanism, 21-Storage trough, 22-Feeding assembly, 221-Roller shell, 222-Roller, 223-Second 42-stepper motor, 224-Motor base, 225-Fixing frame, 226-Sealing plate, 23-Guide groove, 3-Bionic clam chamber array mechanism, 31-First drive Moving component, 311-35 Stepper motor, 312-First coupling, 313-First lead screw, 314-Lead screw nut, 315-Nut fixing block, 32-Cam plate, 33-Cam groove, 34-First cam follower, 35-Clamping component, 351-Clam groove fixing plate, 352-Bionic clam groove, 36-First guide component, 361-First slider, 362-First slide rail, 37-Second guide component, 371-Second slider, 372-Second slide rail, 4-Cross-positioning mechanism, 41-Mounting bracket, 42-Guide plate, 421-Limiting groove, 4211-First horizontal groove, 4212-Inclined groove, 4213-Second horizontal groove, 43-Second drive component, 431-57 Stepper motor, 432 - Second coupling, 433-Threaded rod, 434-Nut seat, 44-Synchronization assembly, 441-First support frame, 442-Synchronous belt pulley, 443-Synchronous belt idler pulley, 444-First synchronous belt, 445-Mounting plate, 446-Adjusting plate, 447-Connecting seat, 45-First shifting plate, 451-Connecting block, 452-Third slider, 453-Third slide rail, 46-Second shifting plate, 47-Moving assembly, 471-Second support frame, 472-Fourth slide rail, 473-Fourth slider, 474-Plug rod, 475-Slide plate, 476-First connecting rod, 477-Second cam follower, 478-Limit connecting rod, 5-Attitude correction mechanism, 51-Second connecting rod, 52-Third drive assembly 521-Rack and pinion, 522-Connector, 523-Fifth slide rail, 524-Fifth slider, 525-Third gear, 526-Third stepper motor, 527-3D printed follower, 53-Comb component, 6-Friction belt alignment mechanism, 61-Upright frame, 611-Trapezoidal fixing plate, 62-Fourth drive assembly, 621-Brushless motor, 622-Fixed bracket, 623-Drive pulley, 624-Driven pulley, 625-Second synchronous belt, 63-Alignment assembly, 631-Second bearing seat, 632-Driven shaft, 633-Driven shaft, 634-Conveyor belt, 64-Screw slide, 65-Fixed rod, 7-Meat retrieval mechanism, 71-Support upright frame, 72-Lifting assembly, 721-Screw slide module.722-Connecting arm, 723-Connecting plate, 73-Fixed frame, 731-Rectangular frame, 732-Top connecting rod, 733-Bottom connecting rod, 74-Opening and closing assembly, 741-Tweezers, 742-Tweezers fixing plate, 743-Tweezers opening and closing plate, 744-Sixth slider, 745-Sixth slide rail, 75-Drive assembly, 751-Fourth stepper motor, 752-Motor connecting plate, 753-Third coupling, 754-Second lead screw, 755-Threaded seat. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention. Furthermore, the technical features involved in the various embodiments of this invention described below can be combined with each other as long as they do not conflict with each other.
[0027] It should be noted that if the embodiments of the present invention involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.
[0028] Furthermore, if the embodiments of this invention involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this invention.
[0029] In this patent, the terms "comprising," "including," or any other variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising..." does not exclude the presence of additional identical elements in the process, method, article, or apparatus that includes said element.
[0030] Example 1 like Figure 1-15As shown, this embodiment of the invention provides an automatic clam shell-opening and meat-extracting machine, including a heating and conveying mechanism 1, a separate feeding mechanism 2, a biomimetic clam groove array mechanism 3, a cross-positioning mechanism 4, a posture correction mechanism 5, a friction belt alignment mechanism 6, and a meat-extracting mechanism 7. The separate feeding mechanism 2 is provided in the middle of the side of the heating and conveying mechanism 1, and the cross-positioning mechanism 4 is provided in the lower side of the heating and conveying mechanism 1, with the lower end of the separate feeding mechanism 2 facing the top of the cross-positioning mechanism 4. The biomimetic clam groove array mechanism 3 is fixedly mounted on the top of the cross-positioning mechanism 4. The posture correction mechanism 5 is provided between the biomimetic clam groove array mechanism 3 and the separate feeding mechanism 2. The friction belt alignment mechanism 6 is provided at the bottom of the biomimetic clam groove array mechanism 3. The meat-extracting mechanism 7 is fixedly mounted on the top of the end of the cross-positioning mechanism 4 away from the biomimetic clam groove array mechanism 3. This invention solves the technical pain points of traditional clam processing, such as high manual intervention, low meat extraction efficiency, easy meat damage, and poor process connection, through the integrated design and orderly linkage of various mechanisms. The heating and conveying mechanism 1 provides stable preconditions for subsequent shell opening and meat extraction. The separate feeding mechanism 2 realizes orderly feeding of single clams, effectively avoiding stacking and material jamming risks, and ensuring the stability of material supply. The friction belt alignment mechanism 6 and posture correction mechanism 5 can accurately correct the clam posture, ensuring the accuracy of subsequent meat extraction. Posture alignment can be completed without manual intervention, reducing the intensity of manual labor. The cross-positioning mechanism 4 realizes efficient switching of workstations, allowing the feeding alignment and shell opening and meat extraction processes to be carried out in parallel, greatly improving the continuity of processing and production efficiency. The meat extraction mechanism 7 can realize non-destructive meat extraction of clams, maximizing the preservation of the integrity and freshness of the clam meat, and improving product quality and meat extraction rate. The equipment is highly automated, realizing the entire process of clam opening, feeding, posture correction, repositioning, and meat extraction in one integrated manner, replacing the traditional manual processing mode. It not only reduces labor costs but also avoids hygiene hazards caused by manual operation, improves the standardization of processing, and is suitable for large-scale clam primary processing scenarios, with good economic benefits and application prospects.
[0031] Furthermore, the heating and conveying mechanism 1 includes a support 11, a heating rod 12, a heating groove 13, a hollow clam chamber 14, and a conveying assembly 15. The heating groove 13 is fixedly mounted between two vertical rods of the support 11, and the heating rod 12 is embedded inside the heating groove 13. The hollow clam chamber 14 is housed within the heating groove 13, and several through holes are provided on its circumferential sidewalls and bottom. The conveying assembly 15 is fixedly mounted on the connecting rod in the middle of the support 11, and the conveying assembly 15 is fixedly connected to the hollow clam chamber 14. It is used to move the hollow clam chamber 14 to the top of the separate feeding mechanism 2, so that the clams inside are transferred to the storage trough 21 in the separate feeding mechanism 2. Through the coordinated cooperation of various components, the batch precise temperature-controlled heating and opening of the clams can be achieved. It can also smoothly transport clams, providing a stable and reliable pre-process guarantee for subsequent single-clam feeding, posture correction, and non-destructive meat extraction. The embedded cooperation between the heating tank 13 and the heating rod 12 can achieve precise temperature control of the water in the tank. The temperature difference will cause the clams to open initially, and the opening width can be controlled, laying a good foundation for the subsequent meat extraction process. Several through holes on the circumferential side wall and bottom of the hollow clam chamber 14 can allow the hot water in the heating tank 13 to fully penetrate into the hollow clam chamber 14, achieving uniform heating of the clams and ensuring that all clams are in the same opening state. The fixed connection between the conveying component 15 and the hollow clam chamber 14 can drive the hollow clam chamber 14 to move smoothly in the heating tank 13, realizing the conveying of clams without the need for manual transfer of clams, reducing manual intervention and reducing labor intensity.
[0032] Further, the conveying assembly 15 includes a double-ear chain 151, sprockets 152, a first 42-stepper motor 153, a motor bracket 154, an aluminum tube 155, a first gear 156, a second gear 157, and a first bearing seat 158; the first bearing seat 158 is fixedly mounted on each of the four connecting rods on both sides of the bracket 11; an aluminum tube 155 is rotatably mounted between the two first bearing seats 158 at the upper and lower parts of the bracket 11; two sprockets 152 are symmetrically mounted on the outer side of each aluminum tube 155; a double-ear chain 151 is mounted on the outer side of the two corresponding sprockets 152; the two double-ear chains 151 are fixedly connected to the outer wall of the hollow clam shell compartment 14; the lower aluminum tube 155... A first gear 156 is fixedly mounted on the outer side of the end near the first bearing seat 158. The first 42 stepper motor 153 is fixedly mounted on the vertical rod of the bracket 11 through the motor bracket 154. A second gear 157 is fixedly mounted on the output end of the first 42 stepper motor 153. The second gear 157 meshes with the first gear 156 for transmission. The first 42 stepper motor 153 drives the hollow clam bin 14 to move smoothly to the top of the grooved wheel separate feeding mechanism 2, so that the clams inside the hollow clam bin 14 are accurately transferred to the storage trough 21 of the grooved wheel separate feeding mechanism 2, realizing the automated conveying of clams. This conveying method does not require manual transfer of clams, effectively reducing manual intervention and reducing the intensity of manual labor.
[0033] Specifically, after the first stepper motor 153 starts, its output end drives the second gear 157 fixed on it to rotate synchronously. Through the meshing transmission between the second gear 157 and the first gear 156, the power is transmitted to the lower aluminum tube 155. The aluminum tube 155 rotates smoothly under the support of the first bearing seats 158 on both sides, which in turn drives the sprocket 152 mounted on its outer side to rotate synchronously. The sprocket 152 drives the double-ear chain 151 meshing with it to make uniform linear motion. Since the double-ear chain 151 is fixedly connected to the outer wall of the hollow clam bin 14, the double-ear chain 151 drives the hollow clam bin 14 to move smoothly to the top of the grooved wheel separate feeding mechanism 2, so that the clams inside the hollow clam bin 14 are accurately transferred to the storage trough 21 of the grooved wheel separate feeding mechanism 2, realizing the automated conveying of clams. This conveying method does not require manual transfer of clams, effectively reducing manual intervention and reducing the intensity of manual labor.
[0034] Furthermore, the separate feeding mechanism 2 is fixedly assembled to the front end of the support 11, and includes a storage trough 21, a feeding assembly 22, and a guide groove 23. The storage trough 21 is fixedly assembled to the front end of the support 11, and three parallel channels are formed in the bottom of the storage trough 21 for initial positioning and diversion of the clams. The feeding assembly 22 is fixedly assembled to the lower end of the storage trough 21, and the guide groove 23 is fixedly assembled to the lower end of the feeding assembly 22. The guide groove 23 has three channels that correspond to the channels in the storage trough 21. A corresponding and coaxially arranged channel is used for the precise guiding and conveying of clams. Through the coordinated operation of the storage tank 21, the feeding component 22, and the guide channel 23, the orderly storage, single-piece feeding, and precise guidance of clams are achieved, providing a stable supply guarantee for the subsequent posture correction process. The storage tank 21 is fixedly assembled at the front end of the bracket 11, which can realize the batch temporary storage of clams, receiving clams from the hollow clam bin 14 and preventing clams from piling up and scattering. The three parallel channels opened inside can perform preliminary diversion and limiting of the temporarily stored clams, so that the clams are orderly. The arrangement of the clams lays the foundation for subsequent single-clam feeding, while preventing the clams from being squeezed and collided with each other during storage, thus ensuring the processing quality of the clams. The storage tank 21, the feeding component 22, and the guide channel 23 are fixedly assembled from top to bottom, with a reasonable layout and tight connection, realizing the integrated connection of clams from temporary storage, feeding to guidance, without the need for manual assistance in transportation, reducing manual intervention and labor intensity; the three channels in the guide channel 23 correspond one-to-one with the channels in the storage tank 21 and are set coaxially, ensuring that the clams are fed through the channel. After component 22 is unloaded, it is precisely conveyed to the biomimetic clam array mechanism 3 along the channel of guide groove 23, avoiding clam offset and falling, improving unloading accuracy and conveying stability. The design of 3 channels can realize multi-channel parallel unloading of clams, improving unloading efficiency while ensuring the unloading accuracy of a single clam, and adapting to the needs of large-scale clam processing. Each channel is independent of each other, which can effectively avoid mutual interference and stacking jamming of clams during the conveying process, further improving the smoothness and stability of unloading, and ensuring the orderly progress of subsequent posture correction and meat removal processes.
[0035] Further, the feeding assembly 22 includes a roller shell 221, a roller 222, a second 42 stepper motor 223, a motor base 224, a fixing frame 225, and a sealing plate 226. The roller shell 221 has through slots at its top and bottom, which correspond one-to-one with the channels in the storage groove 21 and the guide groove 23 and are coaxially arranged. The roller 222 is rotatably mounted inside the roller shell 221. The roller 222 has symmetrically arranged channels along its circumference, and the channels on the roller 222 are adapted to the through slots at the top and bottom of the roller shell 221. One end of the roller 222 is fixedly connected to the output end of the second 42 stepper motor 223. The second 42 stepper motor 223 is fixedly mounted on the vertical rod of the bracket 11 via the motor base 224. A sealing plate 226 is fixedly mounted on the inner wall of the motor base 224. The sealing plate 226 is bolted to the inside of one end of the roller shell 221 for controlling one end of the roller 222. For sealing and limiting, the other end of the roller shell 221 is fixedly mounted on the vertical rod of the bracket 11 through the fixing frame 225, realizing bidirectional fixed support of the roller shell 221. The through grooves at the top and bottom of the roller shell 221 correspond one-to-one with the channels of the storage trough 21 and the guide groove 23 and are coaxially set to ensure that the clams can accurately enter the roller shell 221 after falling from the storage trough 21. After being fed by the roller 222, they are smoothly conveyed along the guide groove 23, avoiding the clams from shifting or getting stuck during the transfer process, and improving the feeding connection accuracy. The circumferentially symmetrically opened channels of the roller 222 are adapted to the through grooves of the roller shell 221, which can realize the precise holding and limiting of the clams, ensuring that only one clam is fed at a time, ensuring the accuracy of single-clam feeding. By adjusting the rotation speed and rotation angle of the roller 222, the feeding speed can be precisely controlled to adapt to the feeding requirements of clams of different sizes. At the same time, it ensures that the feeding action is precisely synchronized with the subsequent posture correction and meat removal process, improving the overall coordination of the equipment.
[0036] Specifically, the second stepper motor 223 is started, and its output drives the roller 222 to rotate smoothly inside the roller shell 221. The sealing plate 226 seals and limits the roller 222 to prevent rotational deviation. The circumferential channel of the roller 222 rotates with it. When the channel is aligned with the upper and lower through slots of the roller shell 221, the clams in the storage tank 21 fall into the groove of the roller 222 through the channel. As the roller rotates, they fall to the bottom through slot, realizing single-piece feeding. The feeding speed can be precisely controlled by adjusting the roller speed. After feeding, the clams fall into the guide groove 23 through the bottom through slot of the roller shell 221 and are accurately conveyed along the channel to the bionic clam groove 352 in the bionic clam groove array mechanism 3 to supply material for subsequent processes.
[0037] Furthermore, two biomimetic clam groove array mechanisms 3 are provided, and the two biomimetic clam groove array mechanisms 3 are respectively fixedly assembled on the top of the first transposition plate 45 and the second transposition plate 46. Each mechanism includes a drive assembly 31, a cam disk 32, a cam groove 33, a cam follower 34, a clamping assembly 35, a first guide assembly 36, and a second guide assembly 37. The drive assembly 31 is fixedly assembled on the top of the first transposition plate 45 or the second transposition plate 46, and the output end of the drive assembly 31 is fixedly assembled with a cam disk 32. The cam disk 32 has a portion that matches the first cam follower 34. The cam groove 33 is obliquely arranged, and the first cam follower 34 is fixedly assembled on the top of the clamping assembly 35 and is snapped into the cam groove 33 to realize the transmission connection between the cam disk 32 and the clamping assembly 35. The bottom of both ends of the cam disk 32 are provided with a first guide assembly 36 between the bottom of the first shift plate 45 or the second shift plate 46 for guiding and limiting the movement of the cam disk 32. The bottom of the clamping assembly 35 is provided with a second guide assembly 37 between the bottom of the clamping assembly 35 and the first shift plate 45 or the second shift plate 46 for guiding and limiting the movement of the clamping assembly 35. Two biomimetic clam groove array mechanisms 3 are respectively mounted on the top of the first transposition plate 45 and the second transposition plate 46. They can work in conjunction with a cross-transposition mechanism to achieve alternating operation. One mechanism supports the clam for posture correction, while the other mechanism works in sync with the meat extraction process, significantly improving the equipment's processing efficiency. The drive component 31 drives the cam disk 32 to move back and forth. Through the sliding engagement of the cam groove 33 and the first cam follower 34, the back and forth movement of the cam disk 32 is converted into the lateral opening and closing movement of the clamping component 35, achieving precise control of the opening and closing range of the clamping component 35 to adapt to the clamping requirements of clams of different sizes. The first guide component 36 guides the convex... The wheel 32 provides guidance and limit, and the second guide component 37 provides guidance and limit for the clamping component 35, effectively preventing deviation and jamming during their movement, ensuring stable and reliable operation of the mechanism, and improving clamping and positioning accuracy. The clamping component 35 can accurately clamp and position the clam, providing stable support for the posture correction operation of the friction belt alignment mechanism and the comb-type posture correction mechanism, ensuring that the clam posture correction is accurate and in place, laying a good foundation for the subsequent non-destructive meat removal process; at the same time, the flexible opening and closing of the clamping component 35 can quickly release the empty shell after the meat is removed, realizing the automatic detachment and discharge of the empty shell, improving the smoothness of process connection.
[0038] Furthermore, the drive assembly 31 includes a 35 stepper motor 311, a first coupling 312, a first lead screw 313, a lead screw nut 314, and a nut fixing block 315. The 35 stepper motor 311 is fixedly mounted on the top of the first shift plate 45 or the second shift plate 46. The output end of the 35 stepper motor 311 is fixedly mounted with the first coupling 312. The end of the first coupling 312 away from the 35 stepper motor 311 is connected to the first lead screw 313. The lead screw nut 314 is threadedly connected to the outer side of the first lead screw 313. The nut fixing block 315 is fixedly mounted on the outer side of the lead screw nut 314. The side wall of the nut fixing block 315 is fixedly connected to the end of the cam disk 32, thereby realizing the power transmission between the drive assembly 31 and the cam disk 32.
[0039] Furthermore, the clamping assembly 35 includes a clam groove fixing plate 351 and a biomimetic clam groove 352; the bottom of the cam disk 32 is provided with multiple clam groove fixing plates 351, and a first cam follower 34 is fixedly mounted on the top of one end of each clam groove fixing plate 351. Three biomimetic clam grooves 352 are fixedly mounted on the opposite sidewalls of every two opposing clam groove fixing plates 351 along their length direction. The biomimetic clam grooves 352 conform to the shape of the clam and are used to firmly clamp and accurately position the clam. The close fit of the biomimetic clam grooves to the clam shape achieves firm clamping of the clam while avoiding damage to the clam meat, ensuring processing quality. The arrangement of three biomimetic clam grooves on each pair of fixing plates can realize batch clamping of clams and improve processing efficiency. The overall structure is simple and the linkage with the first cam follower is smooth, providing stable positioning support for subsequent posture correction and meat removal processes, ensuring the overall operating accuracy of the equipment.
[0040] Furthermore, the first guide assembly 36 includes a first slider 361 and a first slide rail 362. The first slider 361 is fixedly mounted on the bottom of both ends of the cam disk 32, and the first slide rail 362 is fixedly mounted on the top of the first shift plate 45 or the second shift plate 46. The first slider 361 and the first slide rail 362 slide in cooperation, and can move smoothly along the slide rail, effectively limiting the movement trajectory of the cam disk 32 and the clamping assembly, and avoiding problems such as offset and jamming.
[0041] Furthermore, the second guide component 37 includes a second slider 371 and a second slide rail 372. The second slider 371 is fixedly mounted on the bottom of the clam groove fixing plate 351, and the second slide rail 372 is fixedly mounted on the top of the first shift plate 45 or the second shift plate 46. The second slider 371 and the second slide rail 372 are slidably engaged, allowing the slider to slide smoothly along the second slide rail 372. The bottom of the clam groove fixing plate 351 is fixedly connected to the second slider 371, driving the clam groove fixing plate 351 and the bionic clam groove above it to move synchronously. Through the sliding engagement of the second slider and the second slide rail, the clam groove fixing plate can move smoothly, ensuring smooth actions such as posture correction and clam meat handling, and avoiding jamming or deviation.
[0042] Specifically, the 35 stepper motor 311 is started, which drives the first lead screw 313 to rotate via the first coupling 312. The lead screw nut 314 and the nut fixing block 315 convert the rotational motion into linear motion, driving the cam disk 32 to move back and forth. When the cam disk 32 moves, the oblique cam groove 33 slides and engages with the first cam follower 34, converting the forward and backward displacement of the cam disk into the lateral opening and closing motion of the clamping assembly 35, which drives the pair of clam groove fixing plates 351 to open and close relative to each other, so that the bionic clam groove 352 clamps or releases the clam. During the movement, the first slider 361 slides along the first slide rail 362 to guide and limit the cam disk 32, and the second slider 371 slides along the second slide rail 372 to ensure that the clam groove fixing plate 351 moves smoothly and prevents deviation and jamming. The two sets of bionic clam groove array mechanisms operate alternately. One set clamps the clam for posture correction, and the other set works together to remove the meat and release the empty shell, realizing continuous operation.
[0043] Furthermore, the cross-positioning mechanism 4 includes a mounting frame 41, a guide plate 42, a second drive assembly 43, a synchronization assembly 44, a first position plate 45, a second position plate 46, and a moving assembly 47. The second drive assembly 43 is fixedly mounted on the top of one side of the mounting frame 41. The second drive assembly 43 is connected to the first position plate 45 and is used to drive the first position plate 45 to move. The synchronization assembly 44 is fixedly mounted inside the mounting frame 41 and is connected to both the first position plate 45 and the moving assembly 47 to achieve synchronous linkage between them. The top of the moving assembly 47 is fixedly mounted with... There is a second shift plate 46. The moving component 47 is slidably connected to the guide plate 42. The guide plate 42 is fixed inside the mounting frame 41. The guide plate 42 guides and limits the movement of the moving component 47. Through the coordinated cooperation of various components, the precise cross-positioning of the first shift plate and the second shift plate is achieved. The second drive component provides stable power and works with the synchronization component to achieve synchronous linkage of the first and second shift plates, ensuring precise synchronization of the shifting action, improving the efficiency of process connection. The sliding cooperation between the moving component and the guide plate ensures precise limiting and avoids deviation or jamming during the shifting process, ensuring the stability of the mechanism operation.
[0044] Furthermore, a limiting groove 421 is formed on the guide plate 42. The limiting groove 421 includes a first horizontal groove 4211, an inclined groove 4212, and a second horizontal groove 4213. The first horizontal groove 4211 is formed in the middle of the guide plate 42, the inclined grooves 4212 are symmetrically formed at both ends of the first horizontal groove 4211, and the second horizontal groove 4213 is formed at the end of the inclined groove 4212. The inner cavities of the first horizontal groove 4211, the inclined groove 4212, and the second horizontal groove 4213 are connected. The second cam follower 477 is formed in the first horizontal groove 4211. 1. The first shift plate 45 moves under the limiting of the inclined groove 4212 and the second horizontal groove 4213. The second horizontal groove 4213 facilitates the limiting of the first shift plate 45 to the same height as the second shift plate 46. The inclined groove 4212 guides the movement of the second shift plate 46 downward. With the guidance of the first horizontal groove 4211, when the first shift plate 45 moves in an alternating motion relative to the second shift plate 46, it moves downward and bypasses the translational movement of the first shift plate 45, thus enabling the first shift plate 45 and the second shift plate 46 to move in an alternating motion.
[0045] Furthermore, the second drive assembly 43 includes a 57-stepper motor 431, a second coupling 432, a threaded rod 433, and a nut seat 434. The 57-stepper motor 431 is fixedly mounted on one end of the mounting bracket 41. The output shaft end of the 57-stepper motor 431 is connected to the second coupling 432. The threaded rod 433 is fixedly mounted on the end of the second coupling 432 away from the 57-stepper motor 431. The other end of the threaded rod 433 away from the second coupling 432 is rotatably mounted to the other end of the mounting bracket 41. The nut seat 434 is threadedly connected to the threaded rod 433. The nut seat 434 is fixedly connected to the connecting block 451 on the first shift plate 45 to realize power transmission to drive the first shift plate 45 to move.
[0046] Further, the synchronization component 44 includes a first support frame 441, a synchronous pulley 442, a synchronous belt idler pulley 443, a first synchronous belt 444, a mounting plate 445, an adjusting plate 446, and a connecting seat 447. The first support frame 441 is fixedly assembled inside the mounting frame 41. Mounting plates 445 are fixedly mounted at both ends of the first support frame 441. Each mounting plate 445 has two synchronous pulleys 442 rotatably mounted on it via a rotating shaft. The two synchronous pulleys 442 are arranged vertically. The mounting plate 445 has an oblong hole. The adjusting plate 446 has symmetrically distributed adjusting holes. Bolts pass through the adjusting holes and are fixedly connected to the mounting plate 445, allowing flexible adjustment of the mounting position of the adjusting plate 446. The adjusting plate 446 has a synchronous belt idler pulley 443 rotatably mounted on it via a rotating shaft passing through the oblong hole. The first synchronous belt 444 is sleeved and assembled between the synchronous pulleys 442 and the synchronous belt idler pulley 443, forming a closed loop. The ring drive structure ensures the stability and continuity of power transmission. The connecting seats 447 are diagonally distributed and fixedly assembled on the first synchronous belt 444. One connecting seat 447 is fixedly connected to the bottom of the first shift plate 45, and the other connecting seat 447 is fixedly connected to the slide plate 475. Since the two connecting seats 447 are arranged diagonally, when the first synchronous belt 444 is running, it can drive the two connecting seats 447 to move alternately, thereby driving the first shift plate 45 and the second shift plate 46 to achieve alternate movement and complete the shifting action. Through the cooperation of the synchronous belt pulley, the synchronous belt and the synchronous belt idler pulley, the power is smoothly transmitted, reducing transmission loss and ensuring that the shifting action is precise and controllable. The design of the waist-shaped hole and the adjustment hole can flexibly adjust the installation position of the components and adjust the tension of the synchronous belt, improving the adaptability of the components. The diagonally arranged connecting seats realize the alternate movement of the first shift plate and the second shift plate, effectively improving the work efficiency.
[0047] Further, the movable component 47 includes a second support frame 471, a third slide rail 472, a third slider 473, a plug rod 474, a slide plate 475, a first connecting rod 476, a second cam follower 477, and a limiting connecting rod 478. Two second support frames 471 are provided, both fixedly assembled inside the mounting frame 41, serving as the mounting base for the movable component. A third slide rail 472 is fixedly assembled on the top of each second support frame 471. Multiple plug rods 474 are provided, all fixedly assembled on the bottom of the second shift plate 46. The plug rods 474 and the slide plate 475 are slidably interlocked, enabling relative sliding between them. Third sliders 473 are fixedly assembled at both ends of the bottom of the slide plate 475. The third sliders 473 slide in cooperation with the third slide rail 472, allowing the third slide plate 475 to slide along the third slide rail 472. Smooth movement effectively avoids movement jamming. This moving component enables smooth movement and precise positioning of the second shift plate, reducing offset and wear during movement. A first connecting rod 476 is fixedly installed at the bottom of the second shift plate 46. A second cam follower 477 is fixedly installed on the bottom side of the first connecting rod 476. The second cam follower 477 is engaged in the limiting groove 421 on the guide plate 42, realizing the sliding connection between the second shift plate 46 and the guide plate 42. The second cam follower 477 can move smoothly along the inner cavity of the limiting groove 421, and its movement trajectory is precisely limited by the limiting groove 421.
[0048] Furthermore, the first shift plate 45 includes a connecting block 451, a fourth slider 452, and a fourth slide rail 453. The connecting block 451 is fixedly mounted on the top of the end of the first shift plate 45 and is fixedly connected to the nut seat 434 to realize the power connection between the first shift plate 45 and the second drive assembly 43. The top of one end of the first shift plate 45 and the bottom of the other end are both fixedly mounted with the fourth slider 452. The fourth slider 452 slides in cooperation with the fourth slide rail 453. The top fourth slide rail 453 is fixedly mounted on the top of the mounting bracket 41, and the bottom fourth slide rail 453 is fixedly mounted on the top of the first support bracket 441 to provide guidance and limit for the movement of the first shift plate 45, ensuring that its movement is smooth and without deviation, and providing stable support for subsequent processes.
[0049] Furthermore, both the first shift plate 45 and the second shift plate 46 are provided with square through holes, the clamping assembly 35 is located above the square through holes, and the friction band alignment mechanism 6 is located below the square through holes.
[0050] Specifically, the 57 stepper motor 431 is started, which drives the threaded rod 433 to rotate via the second coupling 432. The nut seat 434 converts the rotational motion into linear motion, driving the first shifting plate 45 to move smoothly along the fourth slider 452 and the fourth slide rail 453. When the first shifting plate 45 moves, it drives the connecting seat 447 connected to it in the synchronization assembly 44 to move, thereby driving the first synchronous belt 444 to rotate in a closed loop around the synchronous belt pulley 442 and the synchronous belt idler pulley 443. Since the two connecting seats 447 are diagonally distributed, when the first synchronous belt 444 rotates, it drives the other connecting seat 447 to move synchronously and alternately, thereby driving the moving assembly 47. The slide plate 475 slides along the third slide rail 472, and the slide plate 475 drives the second shift plate 46 to move synchronously. The second cam follower 477 at the bottom of the second shift plate 46 moves along the limiting groove 421 of the guide plate 42, and moves downward under the guidance of the inclined groove 4212. Then it is guided by the first horizontal groove 4211 and forms an interlaced motion with the first shift plate 45, bypassing the translation trajectory of the first shift plate 45. During the entire driving process, the synchronization component ensures that the first and second shift plates move in precise synchronization. Each slide rail and slider cooperates to achieve guidance and limitation, avoiding deviation and jamming. Finally, the two are accurately cross-positioned, realizing alternating operation and improving the efficiency of process connection.
[0051] Furthermore, the posture correction mechanism 5 includes a second connecting rod 51, a third driving component 52, and a combing component 53; one end of the second connecting rod 51 is fixedly mounted on the top of the mounting frame 41, and the other end is fixedly connected to the column of the bracket 11, providing a stable installation support for the entire posture correction mechanism; the third driving component 52 is fixedly mounted on the second connecting rod 51; the combing component 53 is detachably fixedly connected to the third driving component 52, and the third driving component 52 drives the combing component 53 to complete the posture correction action, realizing the rapid and accurate correction of the clam's posture, and ensuring that the clam's posture meets the requirements of the subsequent meat extraction process.
[0052] Further, the third drive assembly 52 includes a rack 521, a connector 522, a fourth slide rail 523, a fourth slider 524, a third gear 525, a third 42-stepper motor 526, a 3D-printed follower 527, and a combing component 59. The rack 521 is fixedly mounted on one side of the second connecting rod 51, and the connector 522 is fixedly mounted on the other side of the second connecting rod 51. The fourth slide rail 523 is fixedly mounted on the outer sides of both the connector 522 and the rack 521. The fourth slider 524 is slidably fitted onto the fourth slide rail 523. The fourth slider 524 on each side is fixedly mounted on the lower inner side of the 3D printed follower 527, realizing the sliding engagement between the 3D printed follower 527 and the slide rail. A third 42 stepper motor 526 is fixedly mounted inside the 3D printed follower 527. A third gear 525 is fixedly mounted at the output end of the third 42 stepper motor 526. The third gear 525 meshes with the rack 521 to form a power transmission structure. The combing component 59 is detachably fixedly connected to the end of the 3D printed follower 527 for easy maintenance and replacement. Through the meshing transmission of the rack and gear, the combing component 59 achieves precise movement, ensuring the stability and accuracy of the posture correction action and effectively avoiding clam posture deviation. Secondly, the 3D printed follower 527, combined with the slide rail slider structure, reduces motion friction and improves the smoothness of the movement. Simultaneously, the detachable combing component reduces maintenance costs and provides precise posture assurance for the subsequent meat extraction process.
[0053] Specifically, the third stepper motor 526 is started to drive the third gear 525 to rotate. The third gear 525 meshes with the rack 521 fixed on one side of the second connecting rod 51, converting the rotational motion into linear motion. The 3D printed follower 527 slides smoothly along the fourth slide rail 523 on the outside of the connecting piece 522 and the rack 521 through the fourth slider 524 on the inner side of its lower end, thereby driving the comb 59 detachably connected to its end to move, accurately correcting the posture of the clam held in the biomimetic clam groove 352, ensuring that the clam's posture meets the requirements of subsequent processing steps, and completing the entire drive process.
[0054] Furthermore, the friction band alignment mechanism 6 includes a frame 61, a fourth drive assembly 62, an alignment assembly 63, a lead screw slide 64, and fixed rods 65. The side of the lead screw slide 64 is fixedly assembled to the lower part of the vertical rod of the support 11 through multiple fixed rods 65. The slider of the lead screw slide 64 is fixedly connected to the column of the frame 61. The frame 61 can be adjusted up and down by driving the lead screw slide 64. The alignment assembly 63 is fixedly assembled on the top of the frame 61. The fourth drive assembly 62 is fixedly assembled on the side of the frame 61 and is connected to the alignment assembly 63 to provide power to the alignment assembly 63. A trapezoidal fixing plate 611 is fixedly assembled between the two columns on the front and rear sides of the frame 61 to enhance the structural strength of the frame 61 and prevent deformation during operation. The fixed rod and the lead screw slide are used to achieve stable installation and vertical position adjustment of the upright frame and positioning component, adapting to the positioning requirements of clams of different sizes and improving the adaptability of the mechanism; the fourth drive component provides stable power to the positioning component, ensuring that the positioning action is accurate and controllable, effectively correcting the clam posture deviation and ensuring the standardization of subsequent clam processing.
[0055] Furthermore, the fourth drive component 62 includes a brushless motor 621, a mounting bracket 622, a drive pulley 623, a driven pulley 624, and a second synchronous belt 625. The brushless motor 621 is fixedly mounted on the column of the support frame 61 via the mounting bracket 622, achieving a stable installation of the brushless motor 621 and providing a foundation for power output. The output end of the brushless motor 621 is fixedly mounted with the drive pulley 623, and the driven pulley 624 is fixedly mounted on the end of the drive shaft 632 corresponding to the drive pulley 623. The second synchronous belt 625 is sleeved on the outside of the drive pulley 623 and the driven pulley 624, forming a complete power transmission structure. The cooperation of the drive pulley, the driven pulley, and the second synchronous belt achieves precise power transmission, avoids power loss, ensures the action accuracy of the alignment component 63, and thus ensures the accuracy of clam posture correction.
[0056] Further, the positioning assembly 63 includes a second bearing seat 631, a driving shaft 632, a driven shaft 633, and a conveyor belt 634. The second bearing seat 631 is fixedly mounted to the end of the connecting rod at the top of the upright frame 61. The driving shaft 632 is rotatably connected between two oppositely arranged second bearing seats 631 on the front side, and the driven shaft 633 is rotatably connected between two oppositely arranged second bearing seats 631 on the rear side. The driving shaft 632 and the driven shaft 633 are arranged in parallel. The conveyor belt 634 is tightly fitted and mounted on the driving shaft 632 and the driven shaft 633. Between shafts 633, a closed-loop transmission structure is formed. The top of the conveyor belt 634 is directly opposite the square through holes on the first shift plate 45 and the second shift plate 46. Under the drive of the active rotating shaft 632, it rotates synchronously. During operation, the conveyor belt 634 contacts the clam surface during rotation and realizes automatic flipping and posture correction of the clam through sliding friction. It can correct reversed or misaligned clams to the standard opening orientation without manual intervention. It can also be adapted to clams of different specifications through height adjustment and form a synergistic cooperation with the posture correction mechanism to achieve efficient posture correction of batch clams.
[0057] Specifically, the brushless motor 621 is started, and its output power is transmitted to the drive pulley 623. Through the second synchronous belt 625, the driven pulley 624 is driven to rotate synchronously. The driven pulley 624 further drives the drive shaft 632 of the alignment component 63 to rotate, and at the same time, the driven shaft 633 rotates synchronously, thereby driving the conveyor belt 634 to run smoothly. During the operation of the conveyor belt 634, it makes full contact with the clam to be aligned, and the clam's posture is automatically corrected by sliding friction. At the same time, the screw slide 64 drives the upright 61 to realize the vertical translation adjustment, which can flexibly adapt to clams of different specifications, ensure alignment accuracy, and ensure that the entire alignment process is stable and efficient.
[0058] Furthermore, the meat extraction mechanism 7 includes a support frame 71, a lifting component 72, a fixed frame 73, an opening and closing component 74, and a drive component 75. The support frame 71 is fixedly mounted on the top of the mounting frame 41, providing a stable installation support foundation for the entire meat extraction mechanism. The lifting component 72 is fixedly mounted on the side of the support frame 71. The fixed frame 73 is fixedly mounted inside the lifting component 72. The opening and closing component 74 is fixedly mounted inside the fixed frame 73. The drive component 75 is fixedly mounted on the side of the fixed frame 73, and the drive component 75 is connected to the opening and closing component 74 through a transmission connection, providing power support for the movement of the opening and closing component 74. The lifting component can drive the fixed frame and the opening and closing component to achieve lifting and adjustment, adapting to the meat extraction needs of clams of different heights, improving the adaptability of the mechanism. The drive component provides stable power to the opening and closing component, ensuring that the opening and closing action is precise and controllable, realizing efficient meat extraction from clams, realizing the automation and standardization of the meat extraction action, and reducing the intensity of manual labor.
[0059] Furthermore, the lifting assembly 72 includes a lead screw slide module 721, a connecting arm 722, and a connecting plate 723. The lead screw slide module 721 is fixedly mounted on the side of the support frame 71. Connecting arms 722 are fixedly mounted on both sides of the slide, and a connecting plate 723 is fixedly mounted on the front side of the slide. Due to the high transmission precision of the lead screw slide module, the connecting plate 723 can be raised and lowered smoothly, accurately adapting to the needs of clam meat extraction at different heights and ensuring the stability of the meat extraction action.
[0060] Furthermore, the fixed frame 73 includes a rectangular frame 731, a top connecting rod 732, and a bottom connecting rod 733. Two rectangular frames 731 are provided and arranged symmetrically. Two top connecting rods 732 are fixedly installed between the tops of the two rectangular frames 731, and bottom connecting rods 733 are fixedly installed at both ends and the middle of the bottom. The rectangular frames 731 on both sides are fixedly connected to the inner side of the connecting arm 722 of the lifting assembly, and the top connecting rod 732 is fixedly connected to the front end of the connecting block 723 of the lifting assembly, so as to realize the stable connection between the fixed frame and the lifting assembly.
[0061] Further, the opening and closing assembly 74 includes tweezers 741, tweezers fixing plates 742, tweezers opening and closing plates 743, a sixth slider 744, and a sixth slide rail 745. Two tweezers fixing plates 742 are provided, forming a U-shape, and are symmetrically fixedly mounted between the two top connecting rods 732 of the fixed frame 73. Three tweezers 741 are sandwiched between the two tweezers fixing plates 742. The tweezers opening and closing plates 743 are located at the bottom of the fixed frame 73, and the sixth slide rails 745 are fixedly mounted at both ends of their top. The sixth slider 744 is slidably connected to the top of the sixth slide rail 745, and is fixedly mounted to the bottom of the bottom connecting rod 733. The tweezers opening and closing plates 743 have Y-shaped grooves corresponding to the number of tweezers 741. The two branch grooves of the Y-shaped groove intersect to form a tip, which is inserted between the two clamping arms of the tweezers 741. The Y-shaped groove is used to adjust the distance between the two clamping arms of the tweezers 741. The main groove of the Y-shaped groove can further fine-tune the distance between the two clamping arms of the tweezers 741, so as to achieve precise control of the opening and closing range of the tweezers. By cooperating with the clamping arms of the tweezers 741 through the Y-shaped groove on the tweezers opening and closing plate 743, the opening and closing distance of the clamping arms of the tweezers 741 can be precisely adjusted. During operation, the clamping arms of the tweezers 741 are first adjusted to a small distance so that the tweezers 741 can be smoothly inserted into the inner cavity of the clam. Then, the distance between the clamping arms of the tweezers 741 is gradually adjusted through the Y-shaped groove to adapt to the size of the clam meat. Then, the distance between the clamping arms of the tweezers 741 is further adjusted through the Y-shaped groove so that the tweezers 741 can firmly hold the clam meat and lift it upward to complete the meat removal action. The sixth slider 744 and the sixth slide rail 745 form a sliding engagement, which can ensure that the tweezers opening and closing plate 743 moves in one direction along the preset trajectory, avoiding jamming or deviation during operation, and effectively ensuring the stability and reliability of the tweezers 741 in holding the clam meat during the meat removal process.
[0062] Furthermore, the drive assembly 75 includes a fourth 42-stepper motor 751, a motor connecting plate 752, a third coupling 753, a second lead screw 754, and a threaded seat 755. The fourth 42-stepper motor 751 is fixedly mounted between two bottom connecting rods on the outer side of the bottom end of the fixed frame via the motor connecting plate 752. The output end of the fourth 42-stepper motor 751 is connected to the third coupling 753, and the other end of the third coupling 753 is fixedly connected to the second lead screw 754. The second lead screw 754 is threadedly connected to the threaded seat 755, and the threaded seat 755 is fixedly connected to the tweezers opening and closing plate 743, forming a complete power transmission and execution structure. The fourth 42-stepper motor controls the moving distance and speed of the tweezers opening and closing plate, ensuring precise and controllable opening and closing amplitude of the tweezers and guaranteeing the stability of the meat-removing action. The third coupling effectively buffers vibrations during power transmission, reducing mechanical wear, thereby ensuring the stability of the tweezers' gripping of the clam meat and improving meat-removing efficiency.
[0063] Furthermore, the lower part of the meat extraction mechanism 7 is equipped with a clam meat collection box for collecting clam meat.
[0064] Specifically, the fourth stepper motor 751 is started, and its output drives the third coupling 753 to rotate, which in turn drives the second lead screw 754 to rotate synchronously. The second lead screw 754 is threadedly engaged with the threaded seat 755, converting the rotational motion into linear motion, which drives the threaded seat 755 and the tweezers opening and closing plate 743 fixedly connected to it to move smoothly. When the tweezers opening and closing plate 743 moves, the Y-shaped groove cooperates with the tweezers clamping arm to realize the opening and closing action of the tweezers 741. First, the clamping arm of the tweezers 741 is adjusted to a small gap state so that the tweezers 741 can be smoothly inserted. The clam's inner cavity is then accessed, and the spacing of the gripping arms of the tweezers 741 is gradually adjusted via the Y-shaped groove to fit the size and specifications of the clam meat. The spacing of the gripping arms of the tweezers 741 is then further adjusted via the Y-shaped groove to ensure that the tweezers 741 firmly grip the clam meat. Subsequently, the lifting component drives the meat removal action. Then, the driving component 75 drives the tweezers opening and closing plate 743 to increase the spacing of the gripping arms of the tweezers 741, releasing the clam meat and allowing it to automatically fall into the lowered clam meat collection box. The entire process is automated without human intervention, achieving automated meat removal and meeting the needs of large-scale processing.
[0065] Furthermore, the cross-positioning mechanism 4 is equipped with a clam shell collection box for collecting clam shells after the meat has been removed. When the cross-positioning mechanism 4 moves the bionic clam groove array mechanism 3 to directly above the clam shell collection box, the clamping component 35 of the bionic clam groove array mechanism 3 automatically opens and closes to release the empty shells. The empty shells fall from the bionic clam groove 352 and fall through the square through holes on the first position plate 45 or the second position plate 46, accurately falling into the clam shell collection box, realizing the automatic collection of clam shells without manual cleaning, and further improving the continuity of the process.
[0066] Those skilled in the art will readily understand that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.
Claims
1. A clam automatic shelling and meat extracting machine, characterized in that, It includes a heating and conveying mechanism, a separate feeding mechanism, a biomimetic clam trough array mechanism, a cross-positioning mechanism, a posture correction mechanism, a friction belt alignment mechanism, and a meat extraction mechanism, among which... The heating and conveying mechanism includes a support, a heating rod, a heating groove, a hollow clam chamber, and a conveying assembly. The heating groove is fixed between two vertical rods of the support, and a heating rod is embedded inside the heating groove. The hollow clam chamber is housed in the heating groove, and the conveying assembly is fixed on a connecting rod in the middle of the support, and the conveying assembly is fixedly connected to the hollow clam chamber. The separate feeding mechanism is fixedly assembled at the front end of the support. It includes a storage trough, a feeding component, and a guide groove. The storage trough is fixedly installed at the front end of the support. A parallel channel is opened in the inner bottom of the storage trough. The feeding component is fixedly installed at the lower end of the storage trough. The guide groove is fixedly installed at the lower end of the feeding component. A channel is opened in the guide groove that corresponds one-to-one with the channel in the storage trough and is coaxially arranged for precise guiding and conveying of clams. The cross-positioning mechanism is located at the lower end of the heating conveying mechanism. It includes a mounting frame, a guide plate, a second drive assembly, a synchronization assembly, a first position plate, a second position plate, and a moving assembly. The second drive assembly is fixedly mounted on the top of one side of the mounting frame and is connected to the first position plate. The synchronization assembly is fixedly mounted inside the mounting frame and is connected to both the first position plate and the moving assembly. The second position plate is fixedly mounted on the top of the moving assembly and is slidably connected to the guide plate. The guide plate is fixedly mounted inside the mounting frame. There are two biomimetic clam groove array mechanisms, which are respectively fixedly assembled on the top of the first and second shift plates. Each mechanism includes a drive assembly, a cam disk, a cam groove, a cam follower, a clamping assembly, a first guide assembly, and a second guide assembly. The drive assembly is fixedly assembled on the top of the first or second shift plate. The output end of the drive assembly is fixedly assembled with a cam disk. The cam disk has an obliquely arranged cam groove that cooperates with the first cam follower. The first cam follower is fixedly assembled on the top of the clamping assembly and is engaged in the cam groove. The bottom of both ends of the cam disk is provided with a first guide assembly between it and the first or second shift plate. The bottom of the clamping assembly is provided with a second guide assembly between it and the first or second shift plate. The posture correction mechanism is located between the biomimetic clam groove array mechanism and the individual feeding mechanism. It includes a second connecting rod, a third driving component and a combing component. One end of the second connecting rod is fixedly mounted on the top of the mounting frame, and the other end is fixedly connected to the column of the bracket. The third driving component is fixedly mounted on the second connecting rod, and the combing component is detachably fixedly connected to the third driving component. The friction band alignment mechanism is located at the bottom of the biomimetic clam groove array mechanism. It includes a stand, a fourth drive assembly, an alignment assembly, a lead screw slide, and fixed rods. The side of the lead screw slide is fixedly assembled to the lower part of the vertical rod of the support through multiple fixed rods. The slider of the lead screw slide is fixedly connected to the column of the stand. The alignment assembly is fixedly assembled on the top of the stand. The fourth drive assembly is fixedly assembled on the side of the stand and is connected to the alignment assembly in a transmission manner. The meat extraction mechanism is fixedly mounted on the top of the end of the cross-positioning mechanism away from the biomimetic clam groove array mechanism. It includes a support frame, a lifting component, a fixed frame, an opening and closing component, and a drive component. The support frame is fixedly mounted on the top of the mounting frame. The lifting component is fixedly mounted on the side of the support frame. The fixed frame is fixedly mounted inside the support frame. The opening and closing component is fixedly mounted inside the fixed frame. The drive component is fixedly mounted on the side of the fixed frame. The drive component is connected to the opening and closing component in a transmission manner.
2. The automatic clam shucking and meat retrieving machine according to claim 1, wherein, The conveying assembly includes a double-ear chain, a sprocket, a first 42-stepper motor, a motor bracket, an aluminum tube, a first gear, a second gear, and a first bearing seat. First bearing seats are fixedly mounted on four connecting rods on both sides of the bracket. An aluminum tube is rotatably mounted between the two first bearing seats at the upper and lower parts of the bracket. Two sprockets are symmetrically fitted on the outer side of each aluminum tube. A double-ear chain is fitted on the outer side of the two corresponding sprockets. The two double-ear chains are fixedly connected to the outer wall of the hollow clam shell compartment. A first gear is fixedly fitted on the outer side of the lower aluminum tube near the first bearing seat. The first 42-stepper motor is fixedly mounted on the vertical rod of the bracket via the motor bracket. A second gear is fixedly mounted on the output end of the first 42-stepper motor, and the second gear meshes with the first gear for transmission.
3. The automatic clam shucking and meat retrieving machine according to claim 1, wherein, The feeding assembly includes a roller shell, a roller, a second stepper motor, a motor base, a fixing frame, and a sealing plate. The top and bottom of the roller shell are provided with through slots, which correspond one-to-one with the channels in the storage trough and the guide trough, and are coaxially arranged. A roller is rotatably mounted inside the roller shell. The roller has symmetrically provided channels along its circumference, and these channels are adapted to the through slots at the top and bottom of the roller shell. One end of the roller is fixedly connected to the output end of the second 42-stepper motor. The second 42-stepper motor is fixedly mounted on the vertical rod of the support via a motor base. A sealing plate is fixedly mounted on the inner wall of the motor base. The sealing plate is bolted to the inside of one end of the roller shell. The other end of the roller shell is fixedly mounted on the vertical rod of the support via a fixing frame.
4. The automatic clam shucking and meat retrieving machine according to claim 1, wherein, The drive assembly includes a 35 stepper motor, a first coupling, a first lead screw, a lead screw nut, and a nut fixing block. The 35 stepper motor is fixedly mounted on the top of a first or second shift plate. The output end of the 35 stepper motor is fixedly mounted with the first coupling. The end of the first coupling away from the 35 stepper motor is connected to the first lead screw. The lead screw nut is threadedly connected to the outer side of the first lead screw. A nut fixing block is fixedly mounted on the outer side of the lead screw nut. The side wall of the nut fixing block is fixedly connected to the end of the cam disk. The clamping assembly includes a clam groove fixing plate and a bionic clam groove. The bottom of the cam disk is provided with multiple clam groove fixing plates. A first cam follower is fixedly installed on the top of one end of each clam groove fixing plate. Three bionic clam grooves are fixedly assembled on the opposite sidewalls of every two opposing clam groove fixing plates along their length direction. The first guide assembly includes a first slider and a first slide rail. The first slider is fixedly mounted on the bottom of both ends of the cam disk, and the first slide rail is fixedly mounted on the top of the first shift plate or the second shift plate. The first slider and the first slide rail are in sliding engagement. The second guide assembly includes a second slider and a second slide rail. The second slider is fixedly mounted on the bottom of the clam shell groove fixing plate, and the second slide rail is fixedly mounted on the top of the first shift plate or the second shift plate. The second slider and the second slide rail slide in cooperation.
5. The automatic clam shucking and meat retrieving machine according to claim 1, wherein, The guide plate is provided with a limiting groove, which includes a first horizontal groove, an oblique groove, and a second horizontal groove. The first horizontal groove is provided in the middle of the guide plate, the oblique groove is symmetrically provided at both ends of the first horizontal groove, and the second horizontal groove is provided at the end of the oblique groove. The inner cavities of the first horizontal groove, the oblique groove, and the second horizontal groove are connected. The second drive assembly includes a 57-stepper motor, a second coupling, a threaded rod, and a nut seat. The 57-stepper motor is fixedly mounted on one end of the mounting bracket. The output shaft end of the 57-stepper motor is connected to the second coupling. A threaded rod is fixedly mounted on the end of the second coupling away from the 57-stepper motor. The other end of the threaded rod away from the second coupling is rotatably mounted to the other end of the mounting bracket. A nut seat is threadedly connected to the threaded rod. The nut seat is fixedly connected to the connecting block on the first shift plate. The moving component includes a second support frame, a third slide rail, a third slider, a plug rod, a slide plate, a first connecting rod, a second cam follower, and a limiting connecting rod. Two second support frames are provided, both fixedly assembled inside the mounting frame. A third slide rail is fixedly assembled on the top of each second support frame. Multiple plug rods are provided, all fixedly assembled on the bottom of the second shifting plate. The plug rods are slidably inserted and connected to the slide plate. A third slider is fixedly assembled at both ends of the bottom of the slide plate. The third slider is slidably engaged with the third slide rail. A first connecting rod is fixedly installed at the bottom of the second shifting plate. A second cam follower is fixedly installed on the bottom side of the first connecting rod. The second cam follower is engaged in a limiting groove on the guide plate. The first shift plate includes a connecting block, a fourth slider, and a fourth slide rail. The connecting block is fixedly assembled on the top of the end of the first shift plate and is fixedly connected to the nut seat. The top of one end of the first shift plate and the bottom of the other end are both fixedly assembled with a fourth slider. The fourth slider is slidably engaged with the fourth slide rail. The top fourth slide rail is fixedly assembled on the top of the mounting frame, and the bottom fourth slide rail is fixedly assembled on the top of the first support frame.
6. The automatic clam shucking and meat retrieving machine according to claim 1, wherein, The synchronization assembly includes a first support frame, a synchronous pulley, a synchronous belt idler pulley, a first synchronous belt, a mounting plate, an adjusting plate, and connecting seats. The first support frame is fixedly assembled inside the mounting frame, and mounting plates are fixedly mounted at both ends of the first support frame. Each mounting plate has two synchronous pulleys rotatably mounted via a rotating shaft, with the two synchronous pulleys arranged vertically. The mounting plate has an oblong hole, and the adjusting plate has symmetrically distributed adjusting holes. The adjusting plate is fixedly connected to the mounting plate by bolts passing through the adjusting holes, allowing for flexible adjustment of the mounting position. The adjusting plate has a synchronous belt idler pulley rotatably mounted via a rotating shaft passing through the oblong hole. The first synchronous belt is fitted between the synchronous pulley and the synchronous belt idler pulley. The connecting seats are diagonally distributed and fixedly mounted on the first synchronous belt. One connecting seat is fixedly connected to the bottom of the first shift plate, and the other connecting seat is fixedly connected to the slide plate.
7. The automatic clam shucking and meat retrieving machine according to claim 1, wherein, The third drive assembly includes a rack, a connector, a fourth slide rail, a fourth slider, a third gear, a third 42-stepper motor, a 3D-printed follower, and a combing component. The rack is fixedly mounted on one side of the second connecting rod, and the connector is fixedly mounted on the other side of the second connecting rod. The fourth slide rail is fixedly mounted on the outer side of both the connector and the rack. The fourth slider is slidably fitted on the fourth slide rail. The fourth sliders on both sides are fixedly mounted on the inner side of the lower end of the 3D-printed follower. The third 42-stepper motor is fixedly mounted inside the 3D-printed follower. The output end of the third 42-stepper motor is fixedly mounted with a third gear. The third gear meshes with the rack. The combing component is detachably fixedly connected to the end of the 3D-printed follower.
8. The automatic clam shucking machine of claim 1, wherein, The fourth drive assembly includes a brushless motor, a fixed frame, a drive pulley, a driven pulley, and a second synchronous belt. The brushless motor is fixedly mounted on the column of the frame via the fixed frame. The output end of the brushless motor is fixedly mounted with a drive pulley. The driven pulley is fixedly mounted on the end of the drive shaft corresponding to the drive pulley. The second synchronous belt is sleeved on the outside of the drive pulley and the driven pulley. The positioning assembly includes a second bearing housing, a drive shaft, a driven shaft, and a conveyor belt. The second bearing housing is fixedly mounted on the end of the connecting rod at the top of the frame. The drive shaft is rotatably connected between two oppositely arranged second bearing housings on the front side, and the driven shaft is rotatably connected between two oppositely arranged second bearing housings on the rear side. The drive shaft and the driven shaft are arranged in parallel. The conveyor belt is tightly fitted and mounted between the drive shaft and the driven shaft.
9. The automatic clam shucking machine of claim 1, wherein, The lifting assembly includes a lead screw slide module, connecting arms, and connecting plates. The lead screw slide module is fixedly assembled on the side of the support frame, and connecting arms are fixedly assembled on both sides of the slide. A connecting plate is fixedly assembled on the front side of the slide. The fixed frame includes a rectangular frame, a top connecting rod, and a bottom connecting rod. There are two rectangular frames arranged symmetrically. Two top connecting rods are fixedly installed between the tops of the two rectangular frames, and bottom connecting rods are fixedly installed at both ends and the middle of the bottom. The rectangular frames on both sides are fixedly connected to the inner side of the connecting arm of the lifting assembly, and the top connecting rods are fixedly connected to the front end of the connecting block of the lifting assembly. The drive assembly includes a fourth 42-stepper motor, a motor connecting plate, a third coupling, a second lead screw, and a threaded seat. The fourth 42-stepper motor is fixedly mounted between two bottom connecting rods on the outer side of the bottom end of the fixed frame via the motor connecting plate. The output end of the fourth 42-stepper motor is connected to the third coupling, and the other end of the third coupling is fixedly connected to the second lead screw. The second lead screw is threadedly connected to the threaded seat, and the threaded seat is fixedly connected to the tweezers opening and closing plate.
10. An automatic clam shell-opening and meat-extracting machine according to claim 1, characterized in that, The opening and closing assembly includes tweezers, tweezers fixing plates, tweezers opening and closing plates, a sixth slider, and a sixth slide rail. There are two tweezers fixing plates in a U-shape, which are symmetrically fixed between the two top connecting rods of the fixed frame. Three tweezers are sandwiched between the two tweezers fixing plates. The tweezers opening and closing plates are located at the bottom of the fixed frame, and the top two ends of the plates are fixed with the sixth slide rail. The top of the sixth slide rail is slidably connected to the sixth slider, which is fixedly mounted to the bottom of the bottom connecting rod. The tweezers opening and closing plates have Y-shaped grooves corresponding to the number of tweezers, and the two branch grooves of the Y-shaped grooves intersect to form a tip.