A protein cream whipping device for macaron production and a production method thereof
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-05-12
- Publication Date
- 2026-08-11
AI Technical Summary
[0003]传统蛋白霜打发多依赖人工操作或结构简单的单一转动式打发设备,人工打发不仅劳动强度大、效率低下,还难以精准控制打发力度与节奏,导致蛋白霜质地不均、蓬松度不稳定,无法满足规模化生产需求;而传统机械打发设备普遍存在功能单一的问题,仅能实现打发棒的单向转动,蛋白原料与空气接触不充分,易出现打发死角,且打发过程中料桶易发生晃动,进一步影响蛋白霜的均匀度与品质一致性
1、一种用于马卡龙生产的蛋白霜打发装置及其生产方法,通过机械结构的联动设计,实现了料桶固定、打发组件升降与多维打发动作的协同运行,大幅提升了蛋白霜打发的效率与质量,具体是通过升降组件与夹持组件的联动的设计,能在调节打发组件高度的同时自动完成料桶固定,避免了传统设备需单独操作固定步骤的烦琐,且多维打发动作让蛋白原料与空气充分接触,有效解决了单一转动打发存在的死角问题,使蛋白霜质地更细腻、蓬松度更稳定,为马卡龙标准化生产奠定了基础。
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Figure CN122536770A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of meringue whipping technology, and more particularly to a meringue whipping device and its production method for macaron production. Background Technology
[0002] In the macaron production process, the quality of the whipped meringue directly determines the macaron's texture, fluffiness, and appearance, making it one of the core production steps.
[0003] Traditional meringue whipping relies heavily on manual operation or simple, single-rotary whipping equipment. Manual whipping is not only labor-intensive and inefficient, but also difficult to precisely control the whipping force and rhythm, resulting in uneven meringue texture and inconsistent fluffiness, failing to meet the demands of large-scale production. Traditional mechanical whipping equipment generally suffers from limited functionality, only allowing unidirectional rotation of the whipping rod. This results in insufficient contact between the meringue raw material and air, easily creating whipping dead zones, and the material container is prone to shaking during whipping, further affecting the uniformity and consistency of the meringue quality. Therefore, there is an urgent need for a meringue whipping device and its production method for macaron production to solve these problems. Summary of the Invention
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a meringue whipping device and its production method for macaron production. Its advantages lie in the coordinated design of the mechanical structure, which achieves the fixed hopper, the lifting and lowering of the whipping components, and the multi-dimensional whipping action. This not only improves the efficiency and quality of meringue whipping but also enhances operational convenience and device stability, providing a reliable guarantee for the standardized production of macarons.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: A meringue whipping device for macaron production includes a vertical plate, with a top plate and a bottom plate fixedly connected to its upper and lower ends respectively. A material container is placed on top of the bottom plate. A whipping component for processing meringue is provided on one side of the vertical plate, and a lifting component for adjusting the position of the whipping component is provided on the other side of the vertical plate. A clamping component for fixing the material container is provided on the top of the bottom plate, and a control panel is fixedly connected to the top outer wall of the top plate.
[0006] The above technical solutions effectively construct a stable main frame for the device through vertical plates, top plates, and bottom plates. At the same time, the control panel enables centralized control of the entire device, providing a foundation for the coordinated operation of various components and ensuring convenient operation and a compact structure.
[0007] Preferably, the lifting assembly includes a housing fixedly connected to the outer wall of one side of the vertical plate. A first motor is fixedly connected to the top outer wall of the housing. A first threaded screw is fixedly connected to the output end of the first motor. A first threaded sleeve is threadedly connected to the outer circumference of the first threaded screw. A reinforcing column is fixedly connected to the outer wall of one side of the first threaded sleeve. A first through slot is provided on one side of both the vertical plate and the housing. The reinforcing column passes through the inside of the first through slot and is fixedly connected to the firing assembly.
[0008] The above technical solution utilizes a first motor to drive the first threaded screw to rotate, which in turn drives the first threaded sleeve to move up and down via threaded transmission. This, in turn, uses a reinforcing column to pull the firing assembly to achieve lifting and lowering. The first through slot provides guidance and clearance space for the movement of the reinforcing column, and the casing protects the internal transmission components. This structure offers precise transmission, strong stability, and allows for flexible adjustment of the firing assembly's height to accommodate buckets of different depths.
[0009] Preferably, the top of the top plate has a through hole, and a guide post is inserted into the through hole. The bottom end of the guide post is fixedly connected to the firing assembly.
[0010] Through the above technical solution, the guide column and the through hole of the top plate form a sliding fit, which restricts and guides the lifting trajectory of the blasting component, effectively preventing the blasting component from deviating or shaking during movement, ensuring that the blasting component can be accurately aligned with the material bucket, and improving the stability and accuracy of the blasting process.
[0011] Preferably, a first rotating column is fixedly connected to the bottom end of the first threaded screw, a first worm is fixedly connected to the outer circumference of the first rotating column, a first worm wheel is meshed with the outer circumference of the first worm, and a rotating rod is fixedly connected to the inner circumference of the first worm wheel.
[0012] The above technical solution achieves power linkage between the lifting component and the clamping component. When the first threaded screw rotates, it synchronously drives the first rotating column and the first worm to rotate. The power is transmitted to the rotating rod through the meshing transmission of the worm and the worm wheel, providing power support for the movement of the clamping component. No additional drive source is required, which simplifies the device structure and reduces energy consumption.
[0013] Preferably, the clamping assembly includes a first gear disk fixedly connected to the outer circumference of the rotating rod, a second gear disk meshing with the outer circumference of the first gear disk, a second threaded screw fixedly connected to the inner circumference of the second gear disk, a second threaded sleeve threadedly connected to the outer circumference of the second threaded screw, a protective shell fixedly connected to one side of the outer wall of the vertical plate, a second through groove formed on one side of the outer wall of the protective shell, a bent column fixedly connected to one side of the outer wall of the second threaded sleeve, one end of the bent column passing through the inside of the second through groove, and a clamping plate for fixing the material bucket fixedly connected to one end of the bent column extending to the outside of the protective shell.
[0014] Through the above technical solution: the rotating rod drives the first gear disk to rotate, and through gear meshing, drives the second gear disk and the second threaded screw to rotate, causing the second threaded sleeve to move along the screw axis, and then through the bent column, drives the clamping plate to achieve the opening and closing action. The second through slot provides space for the movement of the bent column, and the protective shell protects the internal transmission structure. This component achieves stable clamping of the material bucket through the combination of gear and thread transmission, preventing the material bucket from shifting during the firing process.
[0015] Preferably, the whipping assembly includes a protective box fixedly connected to one end of the guide post, a second motor fixedly connected inside the protective box, a second rotating post fixedly connected to the output end of the second motor, a connecting post inserted into one end of the second rotating post, and a whipping rod threadedly connected to the bottom end of the connecting post.
[0016] Through the above technical solutions: the protective box provides protection and installation carrier for the internal motor and transmission components; the second motor serves as a power source to drive the second rotating column to rotate; the power is transmitted to the whipping stick through the connecting column to achieve the whipping of egg white cream; the threaded connection facilitates the disassembly, replacement and cleaning of the whipping stick; different types of whipping sticks can be selected according to production needs to improve the adaptability of the device.
[0017] Preferably, a positioning protrusion is fixedly connected to the outer circumference of the second rotating column, and a square groove that cooperates with the positioning protrusion is opened on the top of the connecting column.
[0018] Through the above technical solution, the positioning protrusion and the square groove form a locking fit, ensuring the accuracy and stability of power transmission between the second rotating column and the connecting column, avoiding relative slippage during transmission, and ensuring that the whipping rod can rotate synchronously and efficiently.
[0019] Preferably, a second worm is fixedly connected to the outer circumference of the second rotating column, a second worm wheel meshes with the outer circumference of the second worm, a rotating shaft is fixedly connected to the inner circumference of the second worm wheel, and a first rotating seat is fixedly connected to one side inner wall of the protective box, the first rotating seat being rotatably connected to the rotating shaft.
[0020] The above technical solution enables the second worm to rotate synchronously when the second rotating column rotates. The power direction is changed and transmitted to the rotating shaft through the meshing transmission between the worm and the worm wheel. The first rotating seat provides stable support and rotation guarantee for the rotating shaft, realizing the separate output of rotation and oscillation power under the drive of a single motor.
[0021] Preferably, a swing frame is rotatably connected to the outer circumference of the rotating shaft, the swing frame is eccentrically arranged with respect to the rotating shaft, a fixed shaft is fixedly connected to the bottom end of the swing frame, a connecting frame is fixedly connected to the outer circumference of the fixed shaft, one end of the connecting frame is rotatably connected to the outer circumference of the connecting column, and a second rotating seat is fixedly connected to the inner wall of one side of the protective box, the second rotating seat being rotatably connected to the other end of the connecting frame.
[0022] The above technical solution utilizes the eccentric design of the rotating shaft and the swing frame to transform the circular motion of the rotating shaft into the reciprocating swing of the swing frame. The fixed shaft and connecting frame drive the connecting column and the whisking stick to make up-and-down reciprocating motions. Combined with the rotation of the whisking stick, multi-dimensional whisking is formed, which greatly improves the uniformity of contact between the protein raw materials and the air, and solves the dead angle problem of traditional single-rotation whisking.
[0023] A method for whipping meringue for macaron production, applied to the aforementioned meringue whipping apparatus for macaron production, includes the following steps: S1: Place the container filled with egg white stock solution in the designated position on the base plate, start the device through the control panel, and set the lifting height, whipping time and speed parameters of the whipping component; S2: The first motor starts, drives the first threaded screw to rotate, and drives the extrusion assembly to descend smoothly along the guide column to a suitable depth in the material barrel. At the same time, the clamping assembly is linked by the first worm, the first worm wheel and the gear transmission, so that the clamping plates move towards each other and clamp the material barrel. S3: The second motor starts, driving the whisk to rotate at high speed. At the same time, through the cooperation of the second worm, the second worm wheel, the swing frame, and the connecting frame, the whisk swings up and down while rotating, thus whipping the egg white liquid in multiple dimensions. S4: After the set whipping time is reached, the device will automatically stop, the first motor will rotate in reverse, driving the whipping component to rise and reset, the clamping component will release the material bucket, and the staff can take out the whipped egg white cream.
[0024] The beneficial effects of this invention are as follows: 1. A meringue whipping device and its production method for macaron production, through the linkage design of the mechanical structure, realizes the coordinated operation of material barrel fixing, whipping component lifting and lowering, and multi-dimensional whipping action, which greatly improves the efficiency and quality of meringue whipping. Specifically, through the linkage design of the lifting component and the clamping component, the material barrel can be automatically fixed while adjusting the height of the whipping component, avoiding the cumbersome fixing steps required by traditional equipment. Moreover, the multi-dimensional whipping action allows the meringue raw material to fully contact the air, effectively solving the dead angle problem of single rotation whipping, making the meringue texture more delicate and the fluffiness more stable, laying the foundation for standardized macaron production.
[0025] 2. A meringue whipping device and its production method for macaron production, which combines ease of operation and adaptability in structural design, significantly reduces the difficulty of use and maintenance costs. At the same time, the guide column effectively ensures the smooth and accurate lifting process of the whipping component, avoiding deviation that affects the processing effect. The cooperation between the positioning protrusion and the square groove ensures the transmission stability. The threaded connection between the whipping rod and the connecting column not only facilitates the quick replacement of different types of whipping rods according to production needs, but also allows for easy disassembly for cleaning and maintenance, improving the practicality and service life of the device.
[0026] A meringue whipping device and its production method for macaron production are disclosed. The device achieves stable clamping of the material barrel through gear and thread transmission in the clamping assembly, preventing the material barrel from shaking during whipping and causing raw material spillage or processing deviation. The protective structure such as the machine casing and protective shell can effectively protect the internal transmission components, reduce dust and debris interference, and prevent operators from contacting moving parts. This not only ensures the stable operation of the equipment but also improves the safety of the production process. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the overall structure of a meringue whipping device and its production method for macaron production proposed in this invention. Figure 2 This is a schematic diagram of the internal structure of the shell of a meringue whipping device and its production method for macaron production proposed in this invention. Figure 3 This invention proposes a meringue whipping device and its production method for macaron production. Figure 2 Enlarged structural diagram at point A; Figure 4 This is a schematic cross-sectional view of the casing of a meringue whipping device and its production method for macaron production proposed in this invention. Figure 5 This invention proposes a meringue whipping device and its production method for macaron production. Figure 4 Enlarged structural diagram at point B; Figure 6 This is a schematic diagram of the internal structure of the protective box of a meringue whipping device and its production method for macaron production proposed in this invention. Figure 7 This invention proposes a meringue whipping device and its production method for macaron production. Figure 6 Enlarged structural diagram at point C; Figure 8 This is a front view of the internal structure of the protective box of the meringue whipping device and its production method for macaron production proposed in this invention.
[0028] In the diagram: 1. Vertical plate; 2. Machine casing; 3. Base plate; 4. Material bucket; 5. Beating rod; 6. Protective shell; 7. First through slot; 8. Reinforcing column; 9. Protective box; 10. Top plate; 11. Guide column; 12. Control panel; 13. First motor; 14. Connecting column; 15. Second through slot; 16. Bent column; 17. Clamping plate; 18. First threaded screw; 19. First threaded sleeve; 20. First rotating column; 21. First worm gear; 22. First worm wheel; 23. First gear disc; 24. Rotating rod; 25. Second threaded sleeve; 26. Second threaded screw; 27. Second gear disc; 28. Second motor; 29. Second worm gear; 30. Second rotating column; 32. Positioning protrusion; 33. Second worm wheel; 34. First rotating seat; 35. Swing frame; 36. Rotating shaft; 37. Connecting frame; 38. Fixed shaft; 39. Second rotating seat. Detailed Implementation
[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0030] Reference Figures 1-8 A meringue whipping device for macaron production includes a vertical plate 1, with a top plate 10 and a bottom plate 3 fixedly connected to its upper and lower ends, respectively. A material bucket 4 is placed on top of the bottom plate 3. A whipping component for processing meringue is provided on one side of the vertical plate 1, and a lifting component for adjusting the position of the whipping component is provided on the other side of the vertical plate 1. A clamping component for fixing the material bucket 4 is provided on the top of the bottom plate 3. A control panel 12 is fixedly connected to the top outer wall of the top plate 10. The vertical plate 1, top plate 10 and bottom plate 3 can effectively construct a stable main frame of the device. At the same time, the control panel 12 enables centralized control of the entire device, providing a basis for the coordinated operation of each component and ensuring convenient operation and compact structure of the device.
[0031] Furthermore, the lifting assembly includes a housing 2 fixedly connected to the outer wall of one side of the vertical plate 1. A first motor 13 is fixedly connected to the top outer wall of the housing 2. A first threaded screw 18 is fixedly connected to the output end of the first motor 13. A first threaded sleeve 19 is threadedly connected to the outer circumference of the first threaded screw 18. A reinforcing column 8 is fixedly connected to the outer wall of one side of the first threaded sleeve 19. A first through groove 7 is provided on one side of both the vertical plate 1 and the housing 2. The reinforcing column 8 passes through the inside of the first through groove 7 and is fixedly connected to the firing assembly. The first motor 13 drives the first threaded screw 18 to rotate, and the first threaded sleeve 19 moves up and down through the threaded transmission. The lifting assembly is then lifted by the reinforcing column 8. The first through groove 7 provides guidance and clearance space for the movement of the reinforcing column 8. The housing 2 protects the internal transmission components. This structure has precise transmission, strong stability, and can flexibly adjust the height of the firing assembly to adapt to material barrels 4 of different depths.
[0032] Furthermore, a through hole is provided on the top of the top plate 10, and a guide post 11 is inserted into the through hole. The bottom end of the guide post 11 is fixedly connected to the caustic component. The guide post 11 and the through hole of the top plate 10 form a sliding fit, which restricts and guides the lifting trajectory of the caustic component, effectively preventing the caustic component from deviating or shaking during movement, ensuring that the caustic component can be accurately aligned with the material bucket 4, and improving the stability and accuracy of the caustic process.
[0033] Furthermore, a first rotating column 20 is fixedly connected to the bottom end of the first threaded screw 18, a first worm 21 is fixedly connected to the outer circumference of the first rotating column 20, a first worm wheel 22 meshes with the outer circumference of the first worm 21, and a rotating rod 24 is fixedly connected to the inner circumference of the first worm wheel 22, thereby realizing the power linkage between the lifting assembly and the clamping assembly. When the first threaded screw 18 rotates, it synchronously drives the first rotating column 20 and the first worm 21 to rotate. The power is transmitted to the rotating rod 24 through the meshing transmission of the worm and the worm wheel, providing power support for the movement of the clamping assembly. No additional drive source is required, which simplifies the device structure and reduces energy consumption.
[0034] Furthermore, the clamping assembly includes a first gear disk 23 fixedly connected to the outer circumference of the rotating rod 24; a second gear disk 27 meshes with the outer circumference of the first gear disk 23; a second threaded screw 26 is fixedly connected to the inner circumference of the second gear disk 27; a second threaded sleeve 25 is threadedly connected to the outer circumference of the second threaded screw 26; a protective shell 6 is fixedly connected to one side of the outer wall of the vertical plate 1; a second through groove 15 is formed on one side of the outer wall of the protective shell 6; a bent column 16 is fixedly connected to one side of the outer wall of the second threaded sleeve 25; one end of the bent column 16 passes through the inside of the second through groove 15. One end of the column 16 extending to the outside of the protective shell 6 is fixedly connected to a clamping plate 17 for fixing the material bucket 4. The rotating rod 24 drives the first gear disk 23 to rotate, and drives the second gear disk 27 and the second threaded screw 26 to rotate through gear meshing, so that the second threaded sleeve 25 moves along the screw axis, and then drives the clamping plate 17 to achieve the opening and closing action through the bent column 16. The second through slot 15 provides space for the movement of the bent column 16. The protective shell 6 protects the internal transmission structure. This component achieves stable clamping of the material bucket 4 through the combination of gear and thread transmission, preventing the material bucket 4 from shifting during the firing process.
[0035] Furthermore, the whipping assembly includes a protective box 9 fixedly connected to one end of the guide column 11. A second motor 28 is fixedly connected inside the protective box 9. A second rotating column 30 is fixedly connected to the output end of the second motor 28. A connecting column 14 is inserted into one end of the second rotating column 30. A whipping stick 5 is threadedly connected to the bottom end of the connecting column 14. The protective box 9 provides protection and a mounting carrier for the internal motor and transmission components. The second motor 28 drives the second rotating column 30 to rotate as a power source. The power is transmitted to the whipping stick 5 through the connecting column 14 to achieve the whipping of the egg white cream. The threaded connection facilitates the disassembly, replacement and cleaning of the whipping stick 5. Different types of whipping sticks 5 can be selected according to production needs to improve the adaptability of the device.
[0036] Furthermore, a positioning protrusion 32 is fixedly connected to the outer circumference of the second rotating column 30, and a square groove is opened on the top of the connecting column 14 to cooperate with the positioning protrusion 32. The positioning protrusion 32 and the square groove form a locking fit to ensure the accuracy and stability of power transmission between the second rotating column 30 and the connecting column 14, avoid relative slippage during transmission, and ensure that the whipping rod 5 can rotate synchronously and efficiently.
[0037] Furthermore, a second worm 29 is fixedly connected to the outer circumference of the second rotating column 30, a second worm wheel 33 meshes with the outer circumference of the second worm 29, and a rotating shaft 36 is fixedly connected to the inner circumference of the second worm wheel 33. A first rotating seat 34 is fixedly connected to the inner wall of one side of the protective box 9. The first rotating seat 34 is rotatably connected to the rotating shaft 36. When the second rotating column 30 rotates, it synchronously drives the second worm 29 to rotate. The direction of power is changed and transmitted to the rotating shaft 36 through the meshing transmission of the worm and the worm wheel. The first rotating seat 34 provides stable support and rotation guarantee for the rotating shaft 36, realizing the separate output of rotation and oscillation power under the drive of a single motor.
[0038] Furthermore, a swing frame 35 is rotatably connected to the outer circumference of the rotating shaft 36. The swing frame 35 is eccentrically set with the rotating shaft 36. A fixed shaft 38 is fixedly connected to the bottom end of the swing frame 35. A connecting frame 37 is fixedly connected to the outer circumference of the fixed shaft 38. One end of the connecting frame 37 is rotatably connected to the outer circumference of the connecting column 14. A second rotating seat 39 is fixedly connected to the inner side of one side of the protective box 9. The second rotating seat 39 is rotatably connected to the other end of the connecting frame 37. By utilizing the eccentric design of the rotating shaft 36 and the swing frame 35, the circular motion of the rotating shaft 36 is converted into the reciprocating swing of the swing frame 35. The fixed shaft 38 and the connecting frame 37 drive the connecting column 14 and the whisking stick 5 to perform up-and-down reciprocating motion. Combined with the rotation of the whisking stick 5, multi-dimensional whisking is formed, which greatly improves the uniformity of contact between the protein raw materials and the air, and solves the dead angle problem existing in traditional single-rotation whisking.
[0039] A method for whipping meringue for macaron production, applied to the aforementioned meringue whipping apparatus for macaron production, includes the following steps: Step 1: Place the container 4 containing the egg white stock solution in the designated position on the base plate 3, start the device through the control panel 12, and set the lifting height, whipping time and speed parameters of the whipping component; Step 2: The first motor 13 starts and drives the first threaded screw 18 to rotate, which drives the extrusion assembly to descend smoothly along the guide column 11 to a suitable depth in the material barrel 4. At the same time, the clamping assembly is linked by the first worm 21, the first worm wheel 22 and the gear transmission, so that the clamping plates 17 move towards each other and clamp the material barrel 4. Step 3: The second motor 28 starts, driving the whisk 5 to rotate at high speed. At the same time, through the cooperation of the second worm 29, the second worm wheel 33, the swing frame 35, and the connecting frame 37, the whisk 5 swings up and down while rotating, and whips the egg white liquid in multiple dimensions. Step 4: After the set whipping time is reached, the device will automatically stop, the first motor 13 will rotate in reverse, driving the whipping component to rise and reset, the clamping component will release the material bucket 4, and the staff can take out the whipped meringue.
[0040] Working principle: During operation, the container 4 containing egg white concentrate is first placed on the base plate 3. The first motor 13 is started via the control panel 12. The first motor 13 drives the first threaded screw 18 to rotate, which in turn moves the first threaded sleeve 19 and the connected reinforcing column 8 up and down along the first through groove 7. This achieves the lifting and lowering adjustment of the whipping component, allowing it to effectively descend into the container 4 to fully whip the egg white concentrate. Furthermore, the cooperation between the guide column 11 and the through hole restricts the movement trajectory of the whipping component, preventing deviation during lifting and lowering, and ensuring the whipping rod 5... The material barrel 4 is precisely aligned with the center area. At the same time, the rotation of the first threaded screw 18 will drive the first rotating column 20 and the first worm gear 21 to rotate synchronously. Through the meshing transmission of the first worm gear 21 and the first worm wheel 22, the rotating rod 24 is driven to rotate. The first gear disk 23 on the rotating rod 24 meshes with the second gear disk 27, driving the second threaded screw 26 to rotate. This causes the second threaded sleeve 25 to move along the second through groove 15 through the bent column 16, which drives the clamping plate 17 to firmly clamp the material barrel 4, effectively preventing the material barrel 4 from shaking during the firing process and ensuring processing stability. Once the whipping assembly is lowered to the appropriate position, the operator activates the switch on the control panel 12 to start the second motor 28. On one hand, the interaction between the second rotating column 30, the positioning protrusion 32, and the connecting column 14 drives the whipping rod 5 to rotate at high speed, achieving basic whipping of the meringue. Simultaneously, the engagement of the positioning protrusion 32 with the square groove ensures precise transmission. Furthermore, the threaded connection between the whipping rod 5 and the connecting column 14 facilitates the replacement of different types of whipping rods 5 and the disassembly and cleaning of the whipping rod 5 as needed. On the other hand, the second rotating column 30 drives the second worm gear 29 to rotate, and the meshing transmission between the second worm gear 29 and the second worm wheel 33 causes the rotating shaft 36 to rotate, thus... The swing frame 35, set in the center, rotates with the rotating shaft 36. Through the fixed shaft 38 and the connecting frame 37, it drives the connecting column 14 and the whipping rod 5 to swing back and forth, so that the whipping rod 5 swings up and down while rotating. This greatly improves the uniformity of contact between the protein raw materials and the air, making the meringue more fully whipped and the texture more delicate. It effectively solves the problem of uneven whipping in traditional devices. The entire device, through the linkage design of the mechanical structure, realizes the coordinated operation of fixing the material tank 4, lifting and lowering the whipping components, and multi-dimensional whipping actions. This not only improves the efficiency and quality of meringue whipping, but also enhances the ease of operation and the stability of the device, providing a reliable guarantee for the standardized production of macarons.
[0041] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A meringue whipping device for macaron production, comprising a vertical plate (1), characterized in that, The top plate (10) and bottom plate (3) are fixedly connected to the upper and lower ends of the vertical plate (1), respectively. The material bucket (4) is placed on the top of the bottom plate (3). A whipping component for processing protein is provided on one side of the vertical plate (1). A lifting component for adjusting the position of the whipping component is provided on the other side of the vertical plate (1). A clamping component for fixing the material bucket (4) is provided on the top of the bottom plate (3). A control panel (12) is fixedly connected to the top outer wall of the top plate (10).
2. A meringue whipping device for macaron production according to claim 1, characterized in that, The lifting assembly includes a housing (2) fixedly connected to the outer wall of one side of the vertical plate (1). A first motor (13) is fixedly connected to the top outer wall of the housing (2). A first threaded screw (18) is fixedly connected to the output end of the first motor (13). A first threaded sleeve (19) is threadedly connected to the outer circumference of the first threaded screw (18). A reinforcing column (8) is fixedly connected to the outer wall of one side of the first threaded sleeve (19). A first through groove (7) is provided on one side of both the vertical plate (1) and the housing (2). The reinforcing column (8) passes through the inside of the first through groove (7). The reinforcing column (8) is fixedly connected to the firing assembly.
3. A meringue whipping device for macaron production according to claim 2, wherein, The top plate (10) has a through hole at the top, and a guide post (11) is inserted into the through hole. The bottom end of the guide post (11) is fixedly connected to the firing assembly.
4. A meringue whipping device for macaron production according to claim 3, wherein, The bottom end of the first threaded screw (18) is fixedly connected to a first rotating column (20), the outer circumferential wall of the first rotating column (20) is fixedly connected to a first worm (21), the outer circumferential wall of the first worm (21) is meshed with a first worm wheel (22), and the inner circumferential wall of the first worm wheel (22) is fixedly connected to a rotating rod (24).
5. A meringue whipping device for macaron production according to claim 4, wherein, The clamping assembly includes a first gear disk (23) fixedly connected to the outer circumference of the rotating rod (24), a second gear disk (27) meshing with the outer circumference of the first gear disk (23), a second threaded screw (26) fixedly connected to the inner circumference of the second gear disk (27), a second threaded sleeve (25) threadedly connected to the outer circumference of the second threaded screw (26), a protective shell (6) fixedly connected to one side of the outer wall of the vertical plate (1), a second through groove (15) opened on one side of the outer wall of the protective shell (6), a bent column (16) fixedly connected to one side of the outer wall of the second threaded sleeve (25), one end of the bent column (16) passing through the inside of the second through groove (15), and a clamping plate (17) for fixing the material bucket (4) fixedly connected to one end of the bent column (16) extending to the outside of the protective shell (6).
6. A meringue whipping device for macaron production according to claim 5, wherein, The hair-spraying assembly includes a protective box (9) fixedly connected to one end of the guide post (11). A second motor (28) is fixedly connected inside the protective box (9). A second rotating post (30) is fixedly connected to the output end of the second motor (28). A connecting post (14) is inserted into one end of the second rotating post (30). A hair-spraying stick (5) is threadedly connected to the bottom end of the connecting post (14).
7. A meringue whipping device for macaron production according to claim 6, wherein, The outer circumferential wall of the second rotating column (30) is fixedly connected with a positioning protrusion (32), and the top of the connecting column (14) is provided with a square groove that cooperates with the positioning protrusion (32).
8. A meringue whipping device for macaron production according to claim 7, characterized in that, The outer circumferential wall of the second rotating column (30) is fixedly connected to a second worm (29), the outer circumferential wall of the second worm (29) is meshed with a second worm wheel (33), the inner circumferential wall of the second worm wheel (33) is fixedly connected to a rotating shaft (36), and the inner wall of one side of the protective box (9) is fixedly connected to a first rotating seat (34), the first rotating seat (34) is rotatably connected to the rotating shaft (36).
9. A meringue whipping device for macaron production according to claim 8, characterized in that, A swing frame (35) is rotatably connected to the outer circumference of the rotating shaft (36). The swing frame (35) is eccentrically set with the rotating shaft (36). A fixed shaft (38) is fixedly connected to the bottom end of the swing frame (35). A connecting frame (37) is fixedly connected to the outer circumference of the fixed shaft (38). One end of the connecting frame (37) is rotatably connected to the outer circumference of the connecting column (14). A second rotating seat (39) is fixedly connected to the inner wall of one side of the protective box (9). The second rotating seat (39) is rotatably connected to the other end of the connecting frame (37).
10. A method for meringue production, applied to a device for meringue production according to claim 9, characterized in that, The method includes the following steps: S1: Place the container (4) containing egg white stock solution in the designated position on the base plate (3), start the device through the control panel (12), and set the lifting height, whipping time and speed parameters of the whipping component; S2: The first motor (13) starts and drives the first threaded screw (18) to rotate, which drives the firing assembly to descend smoothly along the guide column (11) to a suitable depth in the material bucket (4). At the same time, through the first worm (21), the first worm wheel (22) and the gear transmission linkage clamping assembly, the clamping plates (17) move towards each other and clamp the material bucket (4). S3: The second motor (28) starts, driving the whisk (5) to rotate at high speed. At the same time, through the cooperation of the second worm (29), the second worm wheel (33), the swing frame (35), and the connecting frame (37), the whisk (5) swings up and down while rotating, and whips the egg white liquid in multiple dimensions. S4: After the set whipping time is reached, the device will automatically stop, the first motor (13) will rotate in the opposite direction, drive the whipping component to rise and reset, the clamping component will release the material bucket (4), and the staff can take out the whipped egg white cream.