Host driving beam cabin entry fixing method, cabin entry temporary fixing tool and ship
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-06-23
- Publication Date
- 2026-08-11
AI Technical Summary
[0005]综上所示,现有的主机行车梁安装方法存在操作复杂,吊机资源占用量过大且存在大量高空作业的问题,安装效率低下
本发明提供的主机行车梁进舱固定方法在主机行车梁吊装至船舶的机舱中之前,完成主机行车梁的装配和直线度调整,完成后可直接将主机行车梁安装至机舱中,在机舱中无需调节直线度,减少高空作业量。通过将主机行车梁临时放置在目标安装位的下方位置处,以便减少后续将主机行车梁吊装至目标安装位的工序对吊机资源的占用时间,并简化吊运安装操作。然后,将主机吊装进该机舱并设置机舱甲板。最后,将该主机行车梁和该目标安装位固定连接,目标安装位位于机舱甲板下方。该主机行车梁进舱固定方法能够简化操作,避免吊机资源的长时间占用,减少高空作业量,提升安装效率。
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Figure CN122540337A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of shipbuilding technology, and in particular to a method for fixing the main engine traveling beam into the cabin, temporary fixing fixtures for cabin entry, and a ship. Background Technology
[0002] After the ship's engine room is assembled, the main engine needs to be hoisted into the engine room. Generally, the overhead crane beam located above the main engine is hoisted into the engine room and secured first, followed by the hoisting of the hull cover plates above the main engine. The main engine overhead crane beam is temporarily welded to the internal structure of the engine room, which involves a large amount of high-altitude welding work and requires the support of crane resources for an extended period. After the hull structure is fully assembled and welded, the overhead crane beam is then installed according to the assembly requirements.
[0003] The main engine traveling beam is installed on the hull structure above the main engine, spanning two hull sections, and cannot be pre-assembled within these sections. The engine room traveling beam is a double-rail beam, with the trolley moving back and forth via gears that mesh with a rack on the beam. Therefore, extremely high requirements are placed on the levelness and parallelism of the traveling beam, as well as the matching degree of the rack; both beams and the rack must be installed as a whole.
[0004] The current practice is to pre-install the traveling beams on the two hull sections, and then complete the installation of the traveling beams after the hull cover structure above the main engine is welded. Finally, the rack is installed. The current installation process requires a large amount of welding work, including butt welding of the traveling beams and overhead welding of the rack, after the engine room cover is closed.
[0005] In summary, the existing methods for installing the main crane beam are complex, require excessive crane resources, involve a large amount of work at height, and have low installation efficiency.
[0006] Therefore, there is an urgent need for a method for fixing the main engine traveling beam into the cabin, temporary fixing fixtures for cabin entry, and a vessel to solve the above problems. Summary of the Invention
[0007] According to one aspect of the present invention, the object is to provide a method for fixing the main crane beam into the cabin, which can simplify the operation, avoid the long-term occupation of crane resources, reduce the amount of high-altitude work, and improve the installation efficiency.
[0008] To achieve this objective, the present invention adopts the following technical solution: The method for securing the main engine traveling beam into the cabin includes: S10. Assemble and straighten the main crane beam; S20. The main engine traveling beam is hoisted into the engine room of the ship and temporarily fixed below the target installation position; S30. Hoist the main engine into the engine room and set up the engine room deck; S40. The main engine traveling beam and the target mounting position are fixedly connected, and the target mounting position is located below the cabin deck.
[0009] As a preferred embodiment of the main engine traveling beam fixing method provided by the present invention, step S10 includes: S11. Assemble the traveling beam and rack to form the main traveling beam; S12. Adjust the straightness of the main crane beam.
[0010] As a preferred embodiment of the main engine traveling beam fixing method provided by the present invention, step S20 includes: S21. A temporary fixing fixture for entering the cabin is provided on the ship structural component below the target installation position. The temporary fixing fixture for entering the cabin is detachably connected to the ship structural component. S22. Fix the main engine traveling beam to the temporary fixing fixture for entering the cabin.
[0011] As a preferred embodiment of the main engine traveling beam fixing method provided by the present invention, in step S21, the temporary fixing fixture for entering the cabin is located on one side below the target installation position.
[0012] According to another aspect of the present invention, the object is to provide a temporary fixing fixture for entering the cabin, the temporary fixing fixture for entering the cabin to temporarily fix the main engine traveling beam in the main engine traveling beam fixing method as described in any of the above embodiments, wherein in step S20, the temporary fixing fixture is installed on a ship structural component at a position corresponding to the target installation position.
[0013] As a preferred embodiment of the temporary fixing fixture for entering the cabin provided by the present invention, the temporary fixing fixture for entering the cabin includes a support frame, a connecting structure and a positioning structure. The connecting structure is connected to the support frame and is detachably connected to the ship structural component. The positioning structure is disposed on the support surface of the support frame and is configured to fix the main engine traveling beam to the support surface of the support frame.
[0014] As a preferred embodiment of the temporary fixing fixture for cabin entry provided by the present invention, the positioning structure includes a lateral positioning part and a longitudinal positioning part. The lateral positioning part is connected to the support surface, and the longitudinal positioning part is detachably connected to the lateral positioning part. The longitudinal positioning part is spaced apart from the support surface and surrounds the lateral positioning part to form a through space, and the main engine traveling beam passes through the through space.
[0015] As a preferred embodiment of the temporary fixing fixture for cabin entry provided by the present invention, the temporary fixing fixture for cabin entry further includes a support structure and a pressing structure. The support structure is disposed on the support surface, the main engine traveling beam is placed on the support structure, and the pressing structure is sandwiched between the main engine traveling beam and the longitudinal positioning part.
[0016] As a preferred embodiment of the temporary fixing fixture for entering the cabin provided by the present invention, the connection structure includes a connecting seat and a connecting bolt. The connecting seat is provided with a connecting groove, and the ship structural component can extend into the connecting groove. The connecting bolt is screwed to the connecting seat and can extend into the connecting groove to press the ship structural component against the inner wall of the connecting groove.
[0017] According to another aspect of the present invention, an object is to provide a ship comprising an engine room, a main engine and a main engine traveling beam, wherein the main engine traveling beam is installed in the engine room using a main engine traveling beam installation and fixing method as described in any of the above embodiments.
[0018] The beneficial effects of this invention are: The main engine gantry beam fixing method provided by this invention completes the assembly and straightness adjustment of the main engine gantry beam before hoisting it into the ship's engine room. After completion, the main engine gantry beam can be directly installed into the engine room without needing to adjust its straightness, thus reducing the amount of work done at height. By temporarily placing the main engine gantry beam below the target installation position, the time occupied by crane resources during the subsequent hoisting of the main engine gantry beam to the target installation position is reduced, and the hoisting and installation operation is simplified. Then, the main engine is hoisted into the engine room and the engine room deck is set up. Finally, the main engine gantry beam is fixedly connected to the target installation position, which is located below the engine room deck. This main engine gantry beam fixing method simplifies operations, avoids prolonged occupation of crane resources, reduces the amount of work done at height, and improves installation efficiency. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments of the present invention will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of the present invention and these drawings without creative effort.
[0020] Figure 1 This is a flowchart of the main engine traveling beam fixing method in the cabin provided in an embodiment of the present invention; Figure 2 This is a top view of a ship corresponding to the engine room, provided in an embodiment of the present invention; Figure 3 yes Figure 2A magnified view of a section marked A in the middle; Figure 4 This is a schematic diagram of the installation of the temporary fixing fixture for cabin entry and the main engine traveling beam provided in an embodiment of the present invention; Figure 5 yes Figure 4 Sectional view along the BB direction; Figure 6 yes Figure 4 A cross-sectional view along the CC direction.
[0021] In the picture: 1. Engine room; 2. Target installation location; 3. Ship structural components; 10. Temporary fixtures for entering the cabin; 11. Support frame; 12. Connecting structure; 121. Connecting seat; 122. Connecting bolt; 123. Connecting groove; 13. Positioning structure; 131. Lateral positioning part; 132. Longitudinal positioning part; 133. Through space; 134. Connecting parts; 14. Supporting structure; 15. Pressing structure; 100. Main crane beam; 110. Crane beam; 120. Rack. Detailed Implementation
[0022] The technical solution of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0023] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0024] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.
[0025] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0026] In the description of this invention, it should be noted that the terms "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this invention is in use. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.
[0027] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "connect," and "fix" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0028] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0029] In this embodiment, the term "and / or" is merely a description of the relationship between associated objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, or B existing alone. Additionally, in this invention, the character " / " generally indicates that the preceding and following associated objects have an "or" relationship.
[0030] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0031] Figure 1 This diagram illustrates a flowchart of the main engine traveling beam fixing method provided in an embodiment of the present invention. Figure 2 This shows a top view of a ship corresponding to the engine room, provided by an embodiment of the present invention. Figure 3 Show Figure 2 A magnified view of the structure marked A in the middle. (Refer to...) Figures 1-3 This embodiment provides a method for fixing a main engine traveling beam into the engine room and a vessel. The vessel includes an engine room 1, a main engine, and a main engine traveling beam 100. The main engine traveling beam 100 is installed into the engine room 1 using the method provided in this embodiment.
[0032] The main steps for securing the main engine traveling beam into the cabin are as follows: Step S10: Assemble and adjust the straightness of the main crane beam 100; Step S20: Hoist the main engine traveling beam 100 into the engine room 1 of the ship and temporarily fix it below the target installation position 2; Step S30: Hoist the main engine into the engine room 1 and set up the engine room deck; Step S40: Fix the main engine traveling beam 100 and the target mounting position 2 to the same location. The target mounting position 2 is located below the engine room deck.
[0033] Specifically, step S10 includes: Step S11: Assemble the traveling beam 110 and rack 120 to form the main traveling beam 100; Step S12: Adjust the straightness of the main machine traveling beam 100.
[0034] In this embodiment, the rack 120 is assembled onto the traveling beam 110 by welding. Furthermore, in this embodiment, prestressed reverse tension can be used to correct the deformation of the main traveling beam 100.
[0035] More specifically, step S20 includes: Step S21: Install a temporary fixing fixture 10 for entering the cabin on the ship structural component 3 below the target installation position 2. The temporary fixing fixture 10 for entering the cabin is detachably connected to the ship structural component 3.
[0036] In this embodiment, multiple temporary fixing fixtures 10 can be provided, spaced apart from each other, and all installed on the inner wall of the engine room 1. Preferably, the temporary fixing fixtures 10 are located on the side of the engine room 1 corresponding to the lower side of the target installation position 2. In this embodiment, the ship structural component 3 is specifically an H-shaped steel installed on the inner wall of the engine room 1.
[0037] Step S22: Fix the main engine traveling beam 100 to the corresponding temporary cabin entry fixture 10. It should be noted that the main engine traveling beam 100 is set on multiple temporary cabin entry fixtures 10 that are spaced apart from each other to obtain uniform support along its own length.
[0038] Figure 4 This diagram illustrates the installation of the temporary cabin-entry fixing fixture and the main engine traveling beam provided in an embodiment of the present invention. Figure 5 Show Figure 4 Sectional view along the BB direction; Figure 6 yes Figure 4 Cross-sectional view along the CC direction. (Refer to...) Figures 4-6 This embodiment also provides a temporary fixing fixture for entering the cabin. The temporary fixing fixture 10 is used to temporarily fix the main engine traveling beam 100 in the above-mentioned main engine traveling beam cabin fixing method.
[0039] Specifically, the temporary fixing fixture 10 for entering the cabin includes a support frame 11, a connecting structure 12, and a positioning structure 13. The connecting structure 12 is connected to the support frame 11 and is detachably connected to the ship structural component 3. The positioning structure 13 is disposed on the support surface of the support frame 11 and is configured to fix the main engine traveling beam 100 to the support surface of the support frame 11.
[0040] More specifically, the support frame 11 has a triangular structure to provide reliable and stable support for the main trolley beam 100.
[0041] More specifically, the positioning structure 13 includes a lateral positioning part 131 and a longitudinal positioning part 132. The lateral positioning part 131 is connected to the support surface, and the longitudinal positioning part 132 is detachably connected to the lateral positioning part 131 via a connector 134, forming a through space 133 with the support surface and the lateral positioning part. The main crane beam 100 passes through the through space 133. In this embodiment, the lateral positioning part 131 specifically includes two positioning rods that are spaced apart from each other and welded to the support surface. The direction of the two positioning rods is perpendicular to the extension direction of the main crane beam 100. The longitudinal positioning part 132 is also rod-shaped, overlapping the tops of the two positioning rods, and is connected to the two positioning rods respectively by two connectors 134. In this embodiment, the connector 134 can specifically be a bolt from the prior art. The bolt passes through the longitudinal positioning part 132 and is screwed into the screw hole opened at the top of the positioning rod to achieve a reliable connection between the transverse positioning part 131 and the longitudinal positioning part 132.
[0042] More specifically, the temporary cabin entry fixture 10 also includes a support structure 14 and a pressure-retaining structure 15. The support structure 14 is disposed on the support surface, the main engine traveling beam 100 is placed on the support structure 14, and the pressure-retaining structure 15 is sandwiched between the main engine traveling beam 100 and the longitudinal positioning part 132. In this embodiment, both the support structure 14 and the pressure-retaining structure 15 can be made of wooden blocks, which can ensure the reliability of the connection between the main engine traveling beam 100 and the temporary cabin entry fixture 10, and can protect the main engine traveling beam 100 from structural damage caused by rigid collision between the main engine traveling beam 100 and the temporary cabin entry fixture 10.
[0043] More specifically, the connecting structure 12 includes a connecting seat 121 and a connecting bolt 122. The connecting seat 121 is provided with a connecting groove 123, into which the ship structural component 3 can extend. The connecting bolt 122 is screwed onto the connecting seat 121, extending into the connecting groove 123 and pressing the ship structural component 3 against the inner wall of the connecting groove 123. Through the above arrangement, a reliable connection between the ship structural components 3 can be achieved. In this embodiment, there are two connecting structures 12, which are arranged alternately on the support frame 11 to simultaneously connect to the ship structural component 3, ensuring the support performance and stability of the support frame 11.
[0044] The above description is merely a preferred embodiment of the present invention and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of disclosure in this invention is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-disclosed concept. For example, technical solutions formed by substituting the above features with (but not limited to) technical features with similar functions disclosed in this invention.
[0045] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation of the present invention. Those skilled in the art will be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the claims of the present invention.
Claims
1. A method of securing a main engine running beam in a hatch, characterized in that, include: S10. Assemble and straighten the main crane beam (100); S20. The main engine traveling beam (100) is hoisted into the engine room (1) of the ship and temporarily fixed below the target installation position (2); S30. Hoist the main engine into the cabin (1) and set up the cabin deck; S40. The main engine traveling beam (100) and the target mounting position (2) are fixedly connected, and the target mounting position (2) is located below the cabin deck.
2. The method of claim 1, wherein, Step S10 includes: S11. Assemble the traveling beam (110) and rack (120) to form the main traveling beam (100). S12. Adjust the straightness of the main crane beam (100).
3. The method of claim 1, wherein, Step S20 includes: S21. A temporary fixing fixture (10) for entering the cabin is provided on the ship structural component (3) below the target installation position (2). The temporary fixing fixture (10) for entering the cabin is detachably connected to the ship structural component (3). S22. Fix the main engine traveling beam (100) to the temporary cabin fixing fixture (10).
4. The method of claim 3, wherein, In step S21, the temporary fixing fixture (10) for entering the cabin is located on one side below the target installation position (2).
5. A temporary fixing tool for boarding, characterized by The temporary fixing fixture (10) is used to temporarily fix the main engine traveling beam (100) in the main engine traveling beam fixing method as described in any one of claims 1-4. In step S20, the temporary fixing fixture (10) is installed on the ship structural component (3) below the target installation position (2).
6. The interim docking tool of claim 5, wherein, The temporary fixing fixture (10) for entering the cabin includes a support frame (11), a connecting structure (12) and a positioning structure (13). The connecting structure (12) is connected to the support frame (11) and is detachably connected to the ship structural component (3). The positioning structure (13) is disposed on the support surface of the support frame (11) and is configured to fix the main engine traveling beam (100) to the support surface of the support frame (11).
7. The interim docking tool of claim 6, wherein, The positioning structure (13) includes a transverse positioning part (131) and a longitudinal positioning part (132). The transverse positioning part (131) is connected to the support surface, and the longitudinal positioning part (132) is detachably connected to the transverse positioning part (131). The longitudinal positioning part (132) is spaced apart from the support surface and enclosed by the transverse positioning part to form a through space (133). The main engine traveling beam (100) passes through the through space (133).
8. The interim access fixture of claim 7, wherein, The temporary fixing fixture (10) for entering the cabin also includes a support structure (14) and a pressure structure (15). The support structure (14) is disposed on the support surface, the main engine traveling beam (100) is placed on the support structure (14), and the pressure structure (15) is sandwiched between the main engine traveling beam (100) and the longitudinal positioning part (132).
9. The interim access fixture of claim 6, wherein, The connection structure (12) includes a connecting seat (121) and a connecting bolt (122). The connecting seat (121) is provided with a connecting groove (123). The ship structural component (3) can extend into the connecting groove (123). The connecting bolt (122) is screwed to the connecting seat (121), can extend into the connecting groove (123), and presses the ship structural component (3) against the inner wall of the connecting groove (123).
10. A vessel characterised in that, It includes a cabin (1), a main engine and a main engine traveling beam (100), wherein the main engine traveling beam (100) is installed in the cabin (1) using the main engine traveling beam installation and fixing method as described in any one of claims 1-4.