Universal product flexible detection and packaging integrated device

Abstract

This invention discloses a universal flexible inspection and packaging integrated device for products. The device includes a frame, a feeding conveyor belt, a CCD inspection device, a carrier tape reel, a heat-sealing packaging module, and a take-up reel. The feeding conveyor belt is located adjacent to the frame, with its output end extending to the frame's receiving area, for conveying products in a non-directional manner. The CCD inspection device is correspondingly located on the top side of the output end for visual inspection. The carrier tape reel provides empty tape. A handling mechanism transfers inspected and qualified products to the empty tape. The heat-sealing packaging module heat-seals the carrier tape, which is then wound up by the take-up reel. This invention achieves flexible compatibility for multiple product types through non-directional feeding via a conveyor belt combined with automatic CCD inspection and handling, eliminating the need for customized fixtures and significantly reducing equipment costs. Simultaneously, combining manual random feeding with automatic inspection and packaging increases operational efficiency by over 30% and effectively intercepts defective products, reducing quality risks.

Description

Technical Field

[0001] This invention relates to the field of product packaging equipment technology, and in particular to a general-purpose integrated flexible product testing and packaging device. Background Technology

[0002] In the later stages of product manufacturing, loading finished or semi-finished products into carrier tape and sealing and winding them is a common packaging method in industries such as electronic components and precision parts. Currently, existing packaging processes mainly use manual or semi-automatic packaging machines, which have the following common problems and shortcomings: First, the overly specialized nature of the equipment leads to high production costs: Most existing packaging machines are designed for specific product shapes, sizes, or specifications, meaning each machine can only handle one type of product. When multiple product types exist on the production line, companies must configure a separate machine for each product or frequently replace customized parts such as internal fixtures and feeding guides. This "one machine, one product" model results in redundant machines in the workshop, significantly increasing initial equipment purchase costs, occupying substantial production space, and increasing the complexity of equipment maintenance and management. Second, high reliance on manual labor leads to low efficiency: In traditional packaging processes, especially in the step of placing products onto the carrier belt, manual operation is often required. Operators must precisely align each product with the forming slot on the carrier belt. Because the carrier belt slots are typically small, this action demands high concentration and precision, resulting in high labor intensity and frequency, slowing the overall production cycle and severely hindering efficiency improvements in the packaging process. Secondly, weak quality control leads to a high risk of defective products leaking out: Existing manual or semi-automatic packaging machines typically lack integrated automatic inspection functions. Visual inspection (e.g., scratches, dirt) and critical dimensional checks before loading onto the carrier belt rely entirely on manual visual inspection. Because human eyes are prone to fatigue after prolonged repetitive work, the rates of missed inspections and misjudgments are high, making it difficult to ensure consistent inspection standards. This directly results in some defective products being packaged into reels and reaching customers, leading to customer complaints and damaging the company's quality reputation.

[0003] Therefore, given the numerous shortcomings of the existing technologies, such as poor equipment versatility, low manual efficiency, and lack of automatic detection mechanisms, there is an urgent need to develop a new type of packaging device that can adapt to flexible production of multiple varieties, improve the efficiency of automated operations, and has built-in detection functions. Summary of the Invention

[0004] Therefore, it is necessary to provide a universal product flexible testing and packaging integrated device to address the technical problem of insufficient versatility of existing packaging equipment.

[0005] A universal flexible testing and packaging integrated device for products, comprising: frame; A feeding conveyor belt is disposed on the adjacent side of the frame, and its output end extends to the receiving area of ​​the frame for conveying products to be packaged in a non-directional manner. The CCD inspection device is installed on the top side of the output end of the feeding conveyor belt and is used to perform visual inspection on the products that have been conveyed to the delivery point. A carrier tape reel, located on the bottom side of the frame, is used to provide an empty tape to the output end of the unloading conveyor belt; The conveying mechanism is used to transport products that have passed the inspection of the CCD detection device from the output end of the unloading conveyor belt to the empty belt. A heat-sealing packaging module is located downstream of the CCD detection device along the conveyor belt direction and is used to heat-seal the conveyor belt loaded with products. The take-up reel is positioned downstream of the heat-sealing packaging module along the carrier belt conveying direction and is used to take up the heat-sealed carrier belt.

[0006] In one embodiment, the conveying mechanism is a programmable robotic arm.

[0007] In one embodiment, the frame has a top mounting plane, and the output end of the feeding conveyor belt is flush with or partially overlaps with the receiving area of ​​the top mounting plane.

[0008] In one embodiment, the general-purpose flexible inspection and packaging integrated device further includes a light source, which is disposed on the periphery of the output end of the feeding conveyor belt to provide illumination for the CCD inspection device.

[0009] In one embodiment, the general-purpose flexible testing and packaging integrated device further includes an automatic machine operation panel, which is disposed on the frame and is used to control the start and stop of the device, parameter setting, and mode switching.

[0010] In one embodiment, the general-purpose flexible inspection and packaging integrated device further includes a CCD inspection display, which is electrically connected to the CCD inspection device and is used to display inspection images and inspection results in real time.

[0011] In one embodiment, both the heat-sealing packaging module and the take-up reel are mounted on the same mounting side of the frame. In one embodiment, the receiving reel is located horizontally downstream of the heat-sealing packaging module.

[0012] In one embodiment, the CCD inspection device detects dimensional deviations and surface defects of the product.

[0013] In one embodiment, the conveying mechanism performs the conveying action only after the CCD detection device outputs a product qualification judgment signal.

[0014] The aforementioned general-purpose flexible inspection and packaging integrated device completely eliminates the rigid positioning method of traditional dedicated machines that rely on customized clamps and feeding rails by using a feeding conveyor belt to transport products to be packaged in a non-directional manner, combined with a handling mechanism that can pick up products in any posture. This structural design allows products of different shapes and sizes that do not require specific pallets to share the same equipment, solving the problem of redundant machine quantity caused by "one dedicated machine for one product", and significantly reducing the equipment procurement and management costs for enterprises. Secondly, since the operator only needs to place the product randomly on the conveyor belt, there is no need for precise placement according to the carrier slot as in traditional manual packaging machines, greatly simplifying the operation and reducing labor intensity. At the same time, the automated connection between CCD vision inspection and robotic arm handling realizes continuous high-speed operation from feeding, inspection, and filling, improving overall production efficiency by more than 30% compared to manual placement. Thirdly, the device integrates a CCD inspection device, which can automatically determine the important dimensions and appearance defects of the product in real time before the packaging process, and link the handling mechanism to pick up only qualified products. This "integrated inspection and packaging" closed-loop control logic replaces the unreliable link of manual visual inspection, fundamentally preventing defective products from entering the subsequent packaging process, thereby improving the quality consistency of the final products leaving the factory. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of a general-purpose flexible product testing and packaging integrated device in one embodiment. Detailed Implementation

[0016] To make the above-mentioned objects, features, and advantages of the present invention more apparent and understandable, specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of the present invention. However, the present invention can be practiced in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0017] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0018] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0019] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0020] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0021] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0022] Please see Figure 1 This invention discloses a universal flexible product testing and packaging integrated device, which includes: Rack 1; The feeding conveyor belt 8 is located on the adjacent side of the frame 1, and its output end extends to the receiving area of ​​the frame 1 for conveying the products to be packaged in a non-directional manner. CCD detection device 4 is correspondingly installed on the top side of the output end of the feeding conveyor belt 8, and is used to perform visual inspection on the products that are conveyed to the delivery position. A carrier tape reel 6 is disposed on the bottom side of the frame 1 and is used to provide an empty tape to the output end of the feeding conveyor belt 8; The conveying mechanism is used to transport products that have passed the inspection of the CCD detection device 4 from the output end of the unloading conveyor belt 8 to the empty belt. The heat-sealing packaging module 7 is located downstream of the CCD detection device 4 along the conveyor belt direction and is used to heat-seal the conveyor belt loaded with products. The take-up reel 2 is located downstream of the heat-sealing packaging module 7 along the conveyor belt direction and is used to take up the heat-sealed carrier belt.

[0023] This embodiment uses a feeding conveyor belt to receive products with non-directional orientations, replacing the traditional method of requiring customized fixtures and feeding rails for dedicated machines. This enables compatibility and shared use of multiple products with different shapes, significantly reducing equipment investment costs. Simultaneously, the direct connection between the CCD detection device and the feeding conveyor belt, combined with the automatic loading of the handling mechanism, replaces manual alignment and visual inspection, increasing operational efficiency by over 30% and effectively intercepting defective products in terms of appearance and size, reducing the outflow rate of defective products and the risk of customer complaints.

[0024] Furthermore, the conveying mechanism is a programmable robotic arm. This embodiment employs a programmable robotic arm, which can flexibly adapt to the picking position and placement trajectory of different products, further enhancing the equipment's flexibility and versatility in handling multiple types of products, and ensuring high-speed, precise picking and placing actions. This is a key support for achieving high compatibility and high efficiency.

[0025] Furthermore, the frame 1 has a top mounting plane, and the output end of the feeding conveyor belt 8 is flush with or partially overlaps with the receiving area of ​​the top mounting plane. This embodiment defines the positional relationship between the output end of the feeding conveyor belt and the frame mounting plane, ensuring a smooth transition of the product between the end of the conveyor belt and the carrier belt filling area, preventing the product from falling or overturning during the handover process, and ensuring the consistency and reliability of the material handling mechanism's picking action.

[0026] Furthermore, the general-purpose flexible inspection and packaging integrated device also includes a light source 5, which is located on the periphery of the output end of the feeding conveyor belt 8 to provide illumination for the CCD inspection device 4. This embodiment adds a dedicated light source device to provide a stable and controllable lighting environment for CCD visual inspection, eliminating the influence of ambient light changes on inspection accuracy, thereby ensuring high accuracy and low false positive rate for important dimension measurements and appearance defect identification.

[0027] Furthermore, the general-purpose flexible testing and packaging integrated device also includes an automatic machine operation panel 3, which is mounted on the frame 1 and used to control the start and stop of the device, parameter setting, and mode switching. This embodiment features an independent operation panel, providing a human-machine interface that allows operators to quickly switch operating parameters or select preset programs according to different product models, simplifying line changeover procedures and improving the convenience of equipment management and the flexibility of production scheduling.

[0028] Furthermore, the general-purpose flexible inspection and packaging integrated device also includes a CCD inspection display 9, which is electrically connected to the CCD inspection device 4 and is used to display inspection images and results in real time. This embodiment presents the inspection process and results in real time via a display, enabling operators to intuitively monitor the equipment's operating status and product quality, facilitating timely detection of equipment abnormalities or batch quality fluctuations, and providing a visualized management basis for quality control.

[0029] Furthermore, the conveyor belt surface of the feeding conveyor belt 8 is not equipped with clamps or blocks of a specific shape for positioning products. This embodiment explicitly excludes product-specific positioning structures on the conveyor belt, further emphasizing the "versatility" design feature of the conveyor belt. This structural limitation ensures that products of any permissible size can be directly placed on the belt for feeding, which is the core structural guarantee for achieving compatible production of multiple products without changing production lines or fixtures.

[0030] Furthermore, both the heat-sealing packaging module 7 and the take-up reel 2 are mounted on the same side of the frame 1, with the take-up reel 2 located downstream of the heat-sealing packaging module 7. In this embodiment, the heat-sealing module and the take-up reel are arranged sequentially along the horizontal direction on the side of the frame, creating a smooth, continuous production path for the carrier belt from feeding, filling, heat-sealing to winding. This reduces bending and resistance during carrier belt transport, ensuring the flatness of the packaging seal and the neatness of the winding.

[0031] Furthermore, the CCD inspection device 4 detects dimensional deviations and surface defects of the product. This embodiment specifically defines the quality indicators targeted by CCD visual inspection. This definition clarifies that the device not only completes the packaging process but also integrates key product quality inspection functions, thereby replacing traditional manual visual inspection. This is the technological basis for significantly reducing the risk of defective products leaving the product.

[0032] Furthermore, the conveying mechanism only performs the conveying action after the CCD detection device 4 outputs a product qualification judgment signal. This embodiment defines the logical linkage between the conveying mechanism and the detection device. This mechanism ensures that only products that are qualified by the CCD will be loaded into the carrier belt, realizing an automated closed-loop control of "inspection before loading". This eliminates the possibility of defective products being mistakenly packaged from the process perspective, significantly improving the quality assurance level of the final product.

[0033] In summary, the universal flexible inspection and packaging integrated device disclosed in this invention completely eliminates the rigid positioning method of traditional dedicated machines that rely on customized clamps and feeding rails by using a feeding conveyor belt to transport products to be packaged in a non-directional manner, combined with a handling mechanism that can pick up products in any posture. This structural design allows products of different shapes and sizes that do not require specific pallets to share the same equipment, solving the problem of redundant machine quantity caused by "one product corresponding to one dedicated machine", and significantly reducing the equipment procurement and management costs for enterprises. Secondly, since the operator only needs to place the product randomly on the conveyor belt, there is no need for precise placement according to the carrier slot as in traditional manual packaging machines, greatly simplifying the operation and reducing labor intensity. At the same time, the automated connection between CCD vision inspection and robotic arm handling realizes continuous high-speed operation from feeding, inspection, and filling, improving overall production efficiency by more than 30% compared to manual placement. Thirdly, the device integrates a CCD inspection device, which can automatically determine the important dimensions and appearance defects of the product in real time before the packaging process, and link the handling mechanism to pick up only qualified products. This "integrated inspection and packaging" closed-loop control logic replaces the unreliable link of manual visual inspection, fundamentally preventing defective products from entering the subsequent packaging process, thereby improving the quality consistency of the final products leaving the factory.

[0034] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0035] The embodiments described above are merely illustrative of several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the invention patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these all fall within the protection scope of the present invention. Therefore, the protection scope of this invention patent should be determined by the appended claims.

Claims

1. A general-purpose product flexible detection packaging integrated device, characterized by, include: frame; A feeding conveyor belt is disposed on the adjacent side of the frame, and its output end extends to the receiving area of ​​the frame for conveying products to be packaged in a non-directional manner. The CCD inspection device is installed on the top side of the output end of the feeding conveyor belt and is used to perform visual inspection on the products that have been conveyed to the delivery point. A carrier tape reel, located on the bottom side of the frame, is used to provide an empty tape to the output end of the unloading conveyor belt; The conveying mechanism is used to transport products that have passed the inspection of the CCD detection device from the output end of the unloading conveyor belt to the empty belt. A heat-sealing packaging module is located downstream of the CCD detection device along the conveyor belt direction and is used to heat-seal the conveyor belt loaded with products. The take-up reel is positioned downstream of the heat-sealing packaging module along the carrier belt conveying direction and is used to take up the heat-sealed carrier belt.

2. The universal product flexible detection package integrated device of claim 1, wherein, The conveying mechanism is a programmable robotic arm.

3. The universal product flexible detection package integrated device of claim 1, wherein, The frame has a top mounting plane, and the output end of the feeding conveyor belt is flush with or partially overlaps with the receiving area of ​​the top mounting plane.

4. The universal product flexible detection package integrated device of claim 1, wherein, The general-purpose flexible inspection and packaging integrated device also includes a light source, which is located on the periphery of the output end of the feeding conveyor belt to provide illumination for the CCD inspection device.

5. The universal product flexible detection package integrated device of claim 1, wherein, The general-purpose flexible testing and packaging integrated device also includes an automatic machine operation panel, which is set on the frame and used to control the start and stop of the device, parameter setting and mode switching.

6. The universal product flexible detection package integrated device of claim 1, wherein, The general-purpose flexible inspection and packaging integrated device also includes a CCD inspection display, which is electrically connected to the CCD inspection device and is used to display inspection images and inspection results in real time.

7. The universal product flexible detection package integrated device of claim 1, wherein, The heat-sealing packaging module and the receiving reel are both mounted on the same side of the frame.

8. The universal product flexible detection package integrated device of claim 1, wherein, The receiving reel is located horizontally downstream of the heat-sealing packaging module.

9. The universal product flexible detection package integrated device of claim 1, wherein, The CCD inspection device can detect deviations in product dimensions and surface defects.

10. The universal product flexible detection package integrated device of claim 1, wherein, The conveying mechanism only performs the conveying action after the CCD detection device outputs a product qualification judgment signal.

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