A ceramic multilayer stacking production device and its preparation process
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-05-20
- Publication Date
- 2026-08-11
AI Technical Summary
[0003]传统装置多依靠机械挡边定位,无自动纠偏功能,瓷砖尺寸偏差或输送偏移会直接累积,导致垛体倾斜、不齐,影响后续包装与转运
[0023]1、本发明的技术方案通过将瓷砖放置在竖向输送带的前端,并启动竖向输送带,带动其上的瓷砖被输送至位于顶板正上方的竖向输送带后端,然后控制电动导轨带动电动导座前移至顶板正上方,然后控制伸缩件一带动吊框下移,进而吊框下端两侧连接的压座将会随着下移与两侧外齿板上端的压板配合抵触,并带动外齿板下移,同时压缩弹簧,由于两侧外齿板互相靠近侧对称设置有内齿板,且每个内齿板与各自一侧外齿板之间均设置有在框体上转动连接的转轴,而转轴上套装有与内齿板和外齿板均啮合的齿轮一,这样在外齿板被抵触下移时,就能够带动内齿板上移,这样两侧内齿板的上移,就能够带动其之间的滑板与顶板上移,进而顶板逐渐由竖向输送带下侧上移至其上方,并顶升托举瓷砖上移至竖向输送带上方,然后可以控制吊框上的伸缩件二伸长,带动吸板下移,使得吸板下端安装的多个吸盘与瓷砖上端光滑面贴合,实现对瓷砖的吸取,并再次控制伸缩件一与电动导轨运行,而将吸取的瓷砖转运至横向输送带上的叠装框正上方,随着在叠装框内层层叠装放置;
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Figure CN122540642A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of multilayer ceramic assembly, and in particular to a multilayer ceramic assembly production apparatus and its preparation process. Background Technology
[0002] The ceramic multi-layer stacking production device is mainly used for the automatic conveying, positioning and alignment, multi-layer stacking, pressing and shaping, paper protection and palletizing of sheet ceramic products such as ceramic tiles, ceramic slabs and ceramic green bodies. It realizes the large-scale, automated and non-destructive multi-layer stacking of ceramic products, which facilitates subsequent transfer, packaging and warehousing.
[0003] Traditional ceramic multi-layer stacking production equipment relies heavily on mechanical edge positioning and lacks automatic correction functions. This leads to the accumulation of tile size deviations or conveying offsets, resulting in tilted and uneven stacks, which negatively impacts subsequent packaging and transportation. The clamping and pushing mechanisms are rigid and lack sufficient cushioning; direct contact between layers without isolation causes friction between the glaze surfaces during high-speed stacking, easily resulting in scratches, chipped corners, and microcracks. Therefore, this paper proposes a ceramic multi-layer stacking production device and its manufacturing process. Summary of the Invention
[0004] To overcome the shortcomings of existing technologies, this invention proposes a ceramic multi-layer stacking production device and its preparation process, which can perform alignment and correction on the stacked ceramic tiles to ensure the stability of the stacking. At the same time, it adopts multi-point contact suction and transfer of ceramic tiles to improve the stability of tile suction and enhance the protection of the ceramic tiles.
[0005] To solve the above-mentioned technical problems, the basic technical solution proposed by this invention is as follows:
[0006] A ceramic multi-layer stacking production device includes a frame, with vertical and horizontal conveyor belts arranged perpendicularly to each other on the front and rear sides of the frame, a frame body installed inside the frame, and a hanging frame slidably mounted on the frame. The hanging frame is equipped with a suction component for transferring ceramic tiles on the vertical conveyor belt. A top plate for lifting ceramic tiles is slidably mounted inside the frame body. Lifting components are provided on both sides of the frame body. The lifting components are used to lift the top plate by moving it upward when the hanging frame moves downward.
[0007] A mounting bracket is slidably provided on the top plate, and an alignment component is also provided inside the frame. The alignment component is used to drive the mounting brackets on both sides to move closer together and clamp the tiles on the top plate in the center when the top plate moves up. Two shafts are rotatably installed on the frame, and swing frames are symmetrically connected to the shafts on both sides away from each other. A linkage component is also provided on the frame to drive the shafts on both sides and the swing frames to move closer together and rotate when the slide moves up.
[0008] Preferably, a sliding plate is slidably disposed within the frame, and connecting plates are connected to both sides of the upper end of the sliding plate. The upper ends of the connecting plates on both sides are connected to the lower end of the top plate. The vertical conveyor belt is hollow, and the top plate is located on the lower side of the middle of the vertical conveyor belt. An electric guide rail is installed on the upper end of the frame, and an electric guide seat is slidably disposed within the electric guide rail. A telescopic component is installed below the electric guide seat. The hanging frame is installed on the lower output end of the telescopic component. A stacking frame for stacking tiles is disposed on the transverse conveyor belt, and the stacking frame is located on the transverse conveyor belt on the front side between the two side shafts.
[0009] Preferably, the suction assembly includes a second telescopic component and suction cups. Multiple second telescopic components are provided and are embedded through the upper and lower sides of the hanging frame. A suction plate is connected to the lower output end of the second telescopic component on the hanging frame. Multiple suction cups are provided and are installed on the lower end face of the suction plate to suction the smooth upper surface of the ceramic tile on the vertical conveyor belt.
[0010] Preferably, the lifting assembly includes an inner toothed plate, an outer toothed plate, a rotating shaft, a gear, a pressure plate, a limiting slide rod, and a sleeve. Two inner toothed plates are provided on both sides of the frame and slide within the frame. Two outer toothed plates are also provided on both sides of the frame and slide within the frame. The two ends of the sliding plate are connected to the inner toothed plates on opposite sides. The rotating shaft is located between the inner and outer toothed plates on the same side and is rotatably mounted on the front and rear inner walls of the frame. The gear is fitted onto the outer side of the rotating shaft and meshes with the inner and outer toothed plates on both sides. The pressure plate is connected to the upper end of the outer toothed plate. The limiting slide rod is connected to the lower end of the pressure plate and is located on the front and rear sides of the outer toothed plate. The sleeve is connected to the front and rear sides of the frame. The limiting slide rod slides through and is slidably fitted into the sleeve on its respective side. A spring fitted onto the outer side of the limiting slide rod connects the pressure plate and the sleeve. Pressure seats that abut against the upper surfaces of the pressure plates on both sides are connected to the lower end face of the lifting frame.
[0011] Preferably, the frame has symmetrical inner and outer sliding grooves on both sides, the lower end of the inner toothed plate is connected to the front and rear sides of the inner sliding plate, and the inner sliding blocks on the front and rear sides are slidably disposed in the inner sliding grooves on the front and rear sides. The lower end of the outer toothed plate is connected to the front and rear sides of the outer sliding plate, and the outer sliding blocks on the front and rear sides are slidably disposed in the outer sliding grooves on the front and rear sides.
[0012] Preferably, the upper end of the inner toothed plate is connected to a top seat, and the upper end surface of the top seat is at the same plane and height as the upper end surface of the top plate. A guide rod is connected between the lower end of the top seat and the lower end of the inner toothed plate, and a sleeve that slides on the guide rod is installed inside the frame.
[0013] Preferably, the alignment assembly includes a slide frame, a limiting slide, and a sleeve plate. The slide frame is connected to the front and rear sides of the top plate. The card seat is slidably fitted inside the slide frame. Two limiting slides are provided and located on the front and rear sides of the slide plate. The lower end of the limiting slide is connected to the lower inner wall of the frame. Two sleeve plates are also provided and are slidably fitted on the outer sides of the limiting slides on both sides. The sleeve plates on both sides are rotatably connected to the card seats on both sides by a rotating plate on the side away from each other.
[0014] Preferably, the linkage component includes a sliding frame, a second gear, a rack, and a connecting frame. The sliding frame is slidably disposed within the frame and between the two side shafts. The second gear is fitted onto the lower end of the outer side of the shaft. The rack is connected to both sides of the sliding frame, and the racks on both sides are respectively meshed with the second gear fitted on the two side shafts on opposite sides. A rotating plate is rotatably connected between the sliding frame and the connecting frame.
[0015] Preferably, a sliding rod frame is connected to the frame, the sliding frame is slidably sleeved on the outside of the sliding rod frame, the front end of the sliding frame is connected to a connecting post, and the end of the rotating plate away from the connecting frame is rotatably connected to the front end of the connecting post.
[0016] A process for manufacturing multilayer ceramic stacks includes the following steps:
[0017] Step 1: Place the tile at the front end of the vertical conveyor belt and control the vertical conveyor belt to move the tile backward and move it to the top plate. Then control the electric guide rail to move the electric guide seat on it to slide to the top plate and directly above the tile.
[0018] Step 2: Control the extension of the telescopic component to move the hanging frame down. During the downward movement of the hanging frame, the lifting component will move the sliding plate and the top plate up. The top plate will lift and support the tiles that were originally transported from the front end of the vertical conveyor belt to the rear end, so that they leave the vertical conveyor belt and move above it.
[0019] Step 3: During the process, the upward movement of the slide plate will also center the tiles supported on the top plate front and back through the alignment component. Then, the suction component below the hanging frame will be controlled to adsorb the smooth surface on the upper side of the tile, and the telescopic component will be controlled to retract. The electric guide rail will be controlled to drive the electric guide seat to slide, thereby transferring the suction tile to the stacking frame above the horizontal conveyor belt.
[0020] Step 4: Repeat the operations in Steps 1 to 3 to continuously pick up and transfer the tiles. At the same time, as the slide moves upward, it will also drive the linkage component to work, so that the shafts on both sides drive the swing frames connected to them to move closer and rotate, thereby performing lateral alignment operations on the multi-layer tiles stacked on the shafts on both sides and in the stacking frame.
[0021] Step 5: When the tiles on the stacking frame reach the specified number of stacking layers, control the operation of the transverse conveyor belt to transfer the stacking frame fully loaded with the specified number of tile layers to one side, and new empty stacking frames can be transported from the other side to carry out continuous stacking operations.
[0022] The beneficial effects of this invention are:
[0023] 1. The technical solution of this invention involves placing the ceramic tile at the front end of a vertical conveyor belt, starting the vertical conveyor belt, and transporting the ceramic tile to the rear end of the vertical conveyor belt located directly above the top plate. Then, the electric guide rail is controlled to move the electric guide seat forward to directly above the top plate. Then, the telescopic component is controlled to move the hanging frame downward. As a result, the pressure seats connected to both sides of the lower end of the hanging frame will move downward and engage with the pressure plates at the upper end of the outer toothed plates on both sides, thus moving the outer toothed plates downward and compressing the springs. Since the outer toothed plates on both sides are symmetrically arranged with inner toothed plates close to each other, and each inner toothed plate is rotatably connected to its respective outer toothed plate on one side by a rotating shaft on the frame, and the rotating shaft is fitted with a toothed plate that engages with the inner toothed plate... The gears mesh with both the outer and outer toothed plates. When the outer toothed plate is pushed down, it can drive the inner toothed plate to move up. The upward movement of the inner toothed plates on both sides can drive the sliding plate and the top plate between them to move up. Then, the top plate gradually moves from the lower side of the vertical conveyor belt to above it, and lifts and supports the tile to move up to above the vertical conveyor belt. Then, the telescopic component 2 on the hanging frame can be controlled to extend, driving the suction plate to move down, so that the multiple suction cups installed at the lower end of the suction plate can fit against the smooth surface of the tile, thus picking up the tile. Then, the telescopic component 1 and the electric guide rail can be controlled to move, and the picked-up tile can be transferred to the top of the stacking frame on the horizontal conveyor belt, where it is stacked layer by layer in the stacking frame.
[0024] 2. The technical solution of this invention involves the top plate moving upwards, which in turn moves the slide frames on both sides and the card seats inside the slide frames upwards. The upward movement of the card seats will cause the rotating plate to pull the sleeve plate upwards along the limiting slide frame until it abuts against the upper end of the limiting slide frame. At this point, the top plate will lift the tile above the vertical conveyor belt. As the top plate continues to move upwards, the sleeve plate will stop moving upwards, which will then pull the rotating plate to rotate and move the card seats on both sides closer together, centering the tile supported on the top plate. Then, it will be sucked up by the suction cup. The top seat at the upper end of the inner toothed plate on both sides is on the same plane as the top plate, which can achieve multi-point support for the tile. This makes it more stable when the suction cup sucks up the smooth surface of the tile, and also improves the protection effect of the tile, preventing the tile from breaking under the pressure of the suction cup.
[0025] 3. The technical solution of this invention uses a sliding plate to lift the top plate, thereby lifting and supporting the tiles on the vertical conveyor belt. It can also simultaneously lift the connecting frame, which in turn pulls the rotating plate to move the sliding frame towards the frame. The racks on both sides of the sliding frame will mesh with the gears on the two side shafts, causing the two side shafts and the swing frames connected to the shafts to move closer and rotate. This achieves left-right centering alignment of the multi-layered tiles already stacked on the stacking frame. The alignment of the tiles front and back is completed during the suction and transfer process, making each layer of tiles more precise and without misalignment during stacking, and making subsequent transportation and packaging more efficient and stable. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the structure of the present invention;
[0027] Figure 2 This is a sectional view of the side structure of the present invention;
[0028] Figure 3 This is a rear view of the structure within the framework of the present invention;
[0029] Figure 4 This is a schematic diagram of the relevant structures on the frame and shaft of the present invention;
[0030] Figure 5 This is a schematic diagram of the relevant structures on the frame of the present invention;
[0031] Figure 6 This is a front sectional view of the relevant structures on the frame of the present invention;
[0032] Figure 7 This is a bottom view schematic diagram of the relevant structures on the frame and the relevant structures on the electric guide seat of the present invention;
[0033] Figure 8 This is a schematic diagram of the relevant structures within the frame of the present invention;
[0034] Figure 9 This is a schematic diagram of the relevant structures on the transverse conveyor belt of the present invention;
[0035] Figure 10 This is a bottom view of the relevant structures on the transverse conveyor belt of the present invention.
[0036] Explanation of reference numerals in the attached figures:
[0037] 1. Frame; 2. Vertical conveyor belt; 3. Horizontal conveyor belt; 4. Frame body; 5. Electric guide rail; 6. Electric guide seat; 7. Telescopic component one; 8. Hanging frame; 9. Telescopic component two; 10. Suction plate; 11. Suction cup; 12. Tile; 13. Inner slide; 14. Outer slide; 15. Inner slider; 16. Outer slider; 17. Inner toothed plate; 18. Outer toothed plate; 19. Rotating shaft; 20. Gear one; 21. Guide rod; 22. Sleeve; 23. Pressure plate; 24. Limiting slide bar; 25. Sleeve seat; 26. Spring; 27. Slide plate; 28. Connecting plate; 29. Top plate; 30. Slide frame; 31. Card seat; 32. Limiting slide frame; 33. Sleeve plate; 34. Rotating plate one; 35. Stacking frame; 36. Shaft; 37. Swing frame; 38. Slide bar frame; 39. Slide frame; 40. Gear two; 41. Rack; 42. Connecting pile; 43. Connecting frame; 44. Rotating plate two; 45. Pressure seat; 46. Top seat. Detailed Implementation
[0038] The following will be combined with the appendix Figure 1 To be continued Figure 10 The technical solutions in the embodiments of the present invention have been clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0039] Example 1:
[0040] like Figures 1-10 As shown, the present invention discloses a ceramic multi-layer stacking production device, including a frame 1, with vertical conveyor belts 2 and horizontal conveyor belts 3 arranged perpendicularly to each other on the front and rear sides of the frame 1, a frame body 4 installed inside the frame 1, a hanging frame 8 slidably arranged on the frame 1, a suction component for transferring ceramic tiles 12 on the vertical conveyor belt 2 arranged on the hanging frame 8, a top plate 29 for lifting ceramic tiles 12 slidably arranged inside the frame body 4, and lifting components arranged on both sides of the frame body 4. The lifting components are used to drive the top plate 29 to move upward to lift and lift the ceramic tiles 12 when the hanging frame 8 moves downward.
[0041] A mounting bracket 31 is slidably mounted on the top plate 29. An alignment component is also provided inside the frame 4. The alignment component is used to drive the mounting brackets 31 on both sides to move closer together and clamp the tile 12 on the top plate 29 in the center when the top plate 29 moves upward. Two shafts 36 are rotatably mounted on the frame 1. A swing frame 37 is symmetrically connected to the shafts 36 on both sides away from each other. A linkage component is also provided on the frame 1 to drive the shafts 36 on both sides and the swing frame 37 to move closer together and rotate when the slide plate 27 moves upward.
[0042] According to claim 1, a ceramic multi-layer stacking production device is characterized in that a sliding plate 27 is slidably arranged inside the frame 4, and connecting plates 28 are connected to both sides of the upper end of the sliding plate 27, and the upper ends of both connecting plates 28 are connected to the lower end face of the top plate 29. The vertical conveyor belt 2 is hollow, and the top plate 29 is located on the lower side of the middle of the vertical conveyor belt 2. An electric guide rail 5 is installed on the upper end of the frame 1, and an electric guide seat 6 is slidably arranged inside the electric guide rail 5. A telescopic component 7 is installed below the electric guide seat 6. The hanging frame 8 is installed on the lower output end of the telescopic component 7. A stacking frame 35 for stacking ceramic tiles 12 is arranged on the transverse conveyor belt 3, and the stacking frame 35 is located on the transverse conveyor belt 3 on the front side between the two side shafts 36.
[0043] To facilitate the rise of the top plate 29, the ceramic tile 12 on the vertical conveyor belt 2 is lifted and lifted upwards to detach from the vertical conveyor belt 2.
[0044] Example 2:
[0045] like Figures 1-10 As shown, the present invention discloses a ceramic multilayer stacking production device. Compared with Embodiment 1, this embodiment discloses the structure of the suction component.
[0046] The suction assembly includes a telescopic component 2 9 and a suction cup 11. Multiple telescopic components 2 9 are provided and are embedded through the upper and lower sides of the hanging frame 8. The output end of the telescopic component 2 9 is connected to a suction plate 10. Multiple suction cups 11 are provided and are installed on the lower end face of the suction plate 10 to suck up the smooth surface of the upper side of the ceramic tile 12 on the vertical conveyor belt 2.
[0047] Electric guide rail 5 and electric guide seat 6 are existing linear roller guide rail groups, linear screw guide rail groups, etc. that can be precisely controlled in a straight line. Telescopic component 1 7 and telescopic component 2 9 are existing electric telescopic rods, electric hydraulic rods or electric cylinders. Suction cup 11 is an existing high suction cup, and multiple points are arranged and installed on the lower end face of suction cup 11.
[0048] Example 3:
[0049] like Figures 1-10 As shown, the present invention discloses a ceramic multilayer stacking production device. Compared with Embodiment 2, this embodiment discloses the structure of the lifting component.
[0050] The lifting assembly includes an inner toothed plate 17, an outer toothed plate 18, a rotating shaft 19, a gear 20, a pressure plate 23, a limiting slide rod 24, and a sleeve 25. Two inner toothed plates 17 are arranged on both sides of the frame 4 and slide within the frame 4. Two outer toothed plates 18 are also arranged on both sides of the frame 4 and slide within the frame 4. The two ends of the sliding plate 27 are connected to the inner toothed plates 17 on opposite sides. The rotating shaft 19 is located between the inner toothed plates 17 and outer toothed plates 18 on the same side and is rotatably mounted on the front and rear inner walls of the frame 4. The gear... A 20-piece set is mounted on the outside of the rotating shaft 19 and meshes with the inner toothed plates 17 and outer toothed plates 18 on both sides. The pressure plate 23 is connected to the upper end of the outer toothed plate 18. The limiting slide rod 24 is connected to the lower end of the pressure plate 23 and is located on the front and rear sides of the outer toothed plate 18. The sleeve 25 is connected to the front and rear sides of the frame 4. The limiting slide rod 24 is slidably mounted in the sleeve 25 on each side. A spring 26 is mounted on the outside of the limiting slide rod 24 between the pressure plate 23 and the sleeve 25. The lower end face of the hanging frame 8 is connected to pressure seats 45 that cooperate and abut against the upper end face of the pressure plates 23 on both sides.
[0051] In the actual stacking process, the tile 12 is placed at the front end of the vertical conveyor belt 2, and the vertical conveyor belt 2 is started, which transports the tile 12 to the rear end of the vertical conveyor belt 2 located directly above the top plate 29. Then, the electric guide rail 5 is controlled to move the electric guide seat 6 forward to directly above the top plate 29. Then, the telescopic component 7 is controlled to move the hanging frame 8 downward. As a result, the pressure seats 45 connected to both sides of the lower end of the hanging frame 8 will move downward and engage with the pressure plates 23 on the upper end of the outer toothed plates 18 on both sides, thus moving the outer toothed plates 18 downward. Since the inner toothed plates 17 are symmetrically arranged on the sides of the outer toothed plates 18, and each inner toothed plate 17 is rotatably connected to the outer toothed plate 18 on its respective side by a rotating shaft 19 on the frame 4, the rotating shaft 19 is fitted with a fitting that connects the inner toothed plate 17 and the outer toothed plate 18. The gears 18 and 20 are meshed. When the outer toothed plate 18 is pushed down, it can drive the inner toothed plate 17 to move up. The upward movement of the inner toothed plates 17 on both sides can drive the slide plate 27 and the top plate 29 between them to move up. Then, the top plate 29 gradually moves from the lower side of the vertical conveyor belt 2 to above it, and lifts and supports the tile 12 to move up above the vertical conveyor belt 2. Then, the telescopic component 29 on the hanging frame 8 can be controlled to extend, driving the suction plate 10 to move down, so that the multiple suction cups 11 installed at the lower end of the suction plate 10 can fit with the smooth surface of the upper end of the tile 12, realizing the suction of the tile 12. Then, the telescopic component 7 and the electric guide rail 5 are controlled to run again, and the suctioned tile 12 is transferred to the stacking frame 35 on the horizontal conveyor belt 3, and then stacked in layers in the stacking frame 35.
[0052] The frame 4 has symmetrical inner and outer sliding grooves 13 and outer sliding grooves 14 on both sides. The inner toothed plate 17 has inner sliders 15 connected to the front and rear sides of its lower end, and the inner sliders 15 on the front and rear sides are slidably disposed in the inner sliding grooves 13 on the front and rear sides. The outer toothed plate 18 has outer sliders 16 connected to the front and rear sides of its lower end, and the outer sliders 16 on the front and rear sides are slidably disposed in the outer sliding grooves 14 on the front and rear sides. This arrangement makes the up-and-down sliding of the inner toothed plate 17 and the outer toothed plate 18 on the frame 4 more stable.
[0053] The upper end of the inner toothed plate 17 is connected to a top seat 46, and the upper surface of the top seat 46 is at the same plane and height as the upper surface of the top plate 29. The lower end of the top seat 46 is connected to the lower end of the inner toothed plate 17 by a guide rod 21. A sleeve 22 is installed inside the frame 1 to slide and fit the guide rod 21. In this way, when the top plate 29 moves upward, the inner toothed plate 17 will move upward synchronously with it. Thus, the top seat 46 on the inner toothed plate 17 can cooperate with the top plate 29 to lift and support the tile 12 at multiple points, thereby improving stability.
[0054] Example 4:
[0055] like Figures 1-10 As shown, the present invention discloses a ceramic multilayer stacking production device. Compared with Embodiment 3, this embodiment discloses the structure of the alignment component.
[0056] The alignment assembly includes a slide frame 30, a limiting slide 32, and a sleeve 33. The slide frame 30 is connected to the front and rear sides of the top plate 29. The card seat 31 is slidably fitted inside the slide frame 30. There are two limiting slides 32, which are located on the front and rear sides of the slide plate 27. The lower end of the limiting slide 32 is connected to the lower inner wall of the frame 4. There are also two sleeves 33, which are slidably fitted on the outer sides of the limiting slides 32 on both sides. The sleeves 33 on both sides are rotatably connected to the card seats 31 on both sides by a rotating plate 34 on the side away from each other.
[0057] As the top plate 29 moves upward, it also causes the slide frames 30 on both sides and the card holders 31 within the slide frames 30 to move upward. The upward movement of the card holders 31 will pull the sleeve plate 33 upward along the limiting slide 32 via the rotating plate 34 until it abuts against the upper end of the limiting slide 32. At this point, the top plate 29 will have completed lifting and supporting the tile 12 above the vertical conveyor belt 2. As the top plate 29 continues to move upward, the sleeve plate 33 will stop moving upward, which will then pull the rotating plate 34 to rotate. The mechanism allows the two side brackets 31 to move closer together, centering the tile 12 supported on the top plate 29. Then, it is sucked up by the suction cup 11. The top seat 46 at the upper end of the inner toothed plates 17 on both sides is on the same plane as the top plate 29, which enables multi-point support for the tile 12. This makes it easier for the suction cup 11 to suck up the smooth surface of the tile 12, making it more stable and improving the protection of the tile 12. It also prevents the tile 12 from breaking under the suction and pressure of the suction cup 11.
[0058] Example 5:
[0059] like Figures 1-10 As shown, the present invention discloses a ceramic multilayer stacking production device. Compared with Embodiment 4, this embodiment discloses the structure of the linkage component.
[0060] The linkage assembly includes a sliding frame 39, a second gear 40, a rack 41, and a connecting frame 43. The sliding frame 39 is slidably disposed within the frame 1 and located between the two shafts 36. The second gear 40 is fitted onto the lower end of the outer side of the shaft 36. The rack 41 is connected to the two sides of the sliding frame 39, and the racks 41 on both sides are away from each other and mesh with the second gear 40 fitted on the two shafts 36 respectively. A rotating plate 44 is rotatably connected between the sliding frame 39 and the connecting frame 43.
[0061] This allows the top plate 29 to move upwards, lifting and supporting the tiles 12 on the vertical conveyor belt 2. Simultaneously, it also moves the connecting frame 43 upwards, pulling the rotating plate 44 to move the sliding frame 39 towards the frame 4. The racks 41 on both sides of the sliding frame 39 will mesh with the gears 40 on the two side shafts 36, causing the two side shafts 36 and the swing frame 37 connected to the shafts 36 to move closer and rotate. This achieves left-right centering alignment of the multi-layered tiles 12 already stacked on the stacking frame 35. The alignment of the tiles 12 is completed during the suction and transfer process, making each layer of the tiles 12 more precise and without misalignment during stacking, resulting in more efficient and stable subsequent transportation and packaging.
[0062] A sliding rod frame 38 is connected to the frame 1. A sliding frame 39 is slidably sleeved on the outside of the sliding rod frame 38. A connecting post 42 is connected to the front end of the sliding frame 39. The end of the rotating plate 44 away from the connecting frame 43 is rotatably connected to the front end of the connecting post 42, ensuring the stability of the sliding frame 39 on the frame 1.
[0063] Example 6:
[0064] like Figures 1-10 As shown, this invention discloses a ceramic multilayer stacking production process, including the following steps:
[0065] Step 1: Place the tile 12 at the front end of the vertical conveyor belt 2 and control the vertical conveyor belt 2 to run, which will drive the tile 12 to move backward and move to the top plate 29. Then control the electric guide rail 5 to run, which will drive the electric guide seat 6 on it to slide to the top plate 29 and the top of the tile 12.
[0066] Step 2: Control the extension of the telescopic component 7, thereby driving the hanging frame 8 to move down. During the downward movement of the hanging frame 8, the lifting component will drive the sliding plate 27 and the top plate 29 to move up. The top plate 29 will lift and support the tiles 12 that were originally transported from the front end of the vertical conveyor belt 2 to the rear end, and move them away from the vertical conveyor belt 2 to above it.
[0067] Step 3: During the process, the upward movement of the slide plate 27 will also center the tile 12 supported on the top plate 29 in the front and back through the alignment component. Then, the suction component under the hanging frame 8 will be controlled to suction the smooth surface on the upper side of the tile 12, and the telescopic component 7 will be controlled to retract. The electric guide rail 5 will be controlled to drive the electric guide seat 6 to slide, thereby transferring the suction tile 12 to the stacking frame 35 above the transverse conveyor belt 3.
[0068] Step 4: Repeat the operations in Steps 1 to 3 to continuously pick up and transfer the tile 12. At the same time, as the slide plate 27 moves upward, it will also drive the linkage component to work, so that the shafts 36 on both sides drive the swing frames 37 connected to them to move closer and rotate, thereby performing a lateral alignment operation on the multi-layer tile 12 stacked in the stacking frame 35 on both sides.
[0069] Step 5: When the number of tiles 12 on the stacking frame 35 reaches the specified number of stacking layers, control the transverse conveyor belt 3 to run, and transfer the stacking frame 35 fully loaded with the specified number of tile layers 12 to one side. New empty stacking frames 35 can be transported from the other side to carry out continuous stacking operations.
[0070] Based on the disclosure and teachings of the foregoing specification, those skilled in the art can make changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present invention should also fall within the protection scope of the claims of the present invention. Furthermore, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on the present invention.
Claims
1. A ceramic multi-layer stacking production device, comprising a frame (1), vertical conveying belts (2) and horizontal conveying belts (3) arranged on the front and back sides of the frame (1) respectively, a frame body (4) installed in the frame (1), and a hanging frame (8) slidingly arranged on the frame (1), characterized in that, The hanging frame (8) is provided with a suction component for transferring the ceramic tile (12) on the vertical conveyor belt (2). A top plate (29) for lifting the ceramic tile (12) is slidably provided inside the frame (4). Lifting components are provided on both sides of the frame (4). The lifting components are used to lift the ceramic tile (12) by moving the top plate (29) upward when the hanging frame (8) moves downward. A card seat (31) is slidably provided on the top plate (29). An alignment component is also provided inside the frame (4). The alignment component is used to drive the card seats (31) on both sides to move closer to each other and clamp the tile (12) on the top plate (29) in the center when the top plate (29) moves upward. Two shafts (36) are rotatably installed on the frame (1). A swing frame (37) is symmetrically connected to the shafts (36) on both sides away from each other. A linkage component is also provided on the frame (1) to drive the shafts (36) on both sides and the swing frame (37) to move closer to each other when the slide plate (27) moves upward.
2. The ceramic multi-layer stacking production device according to claim 1, characterized in that, The frame (4) is slidably provided with a slide plate (27). The upper ends of the slide plate (27) are connected to the connecting plates (28) on both sides. The upper ends of the connecting plates (28) on both sides are connected to the lower end of the top plate (29). The vertical conveyor belt (2) is hollow. The top plate (29) is located on the lower middle side of the vertical conveyor belt (2). The upper end of the frame (1) is equipped with an electric guide rail (5). The electric guide rail (5) is slidably provided with an electric guide seat (6). The electric guide seat (6) is installed below the telescopic component (7). The hanging frame (8) is installed on the lower output end of the telescopic component (7). The horizontal conveyor belt (3) is provided with a stacking frame (35) for stacking tiles (12). The stacking frame (35) is located on the horizontal conveyor belt (3) on the front side between the two shafts (36).
3. The ceramic multi-layer stacking production device according to claim 1, characterized in that, The suction assembly includes a telescopic component two (9) and a suction cup (11). Multiple telescopic components two (9) are provided and are embedded through the upper and lower sides of the hanging frame (8). The output end of the telescopic component two (9) is connected to a suction plate (10) on the lower side of the hanging frame (8). Multiple suction cups (11) are provided and are installed on the lower end face of the suction plate (10) to suck up the smooth surface of the upper side of the ceramic tile (12) on the vertical conveyor belt (2).
4. The apparatus according to claim 1, wherein The lifting assembly includes an inner toothed plate (17), an outer toothed plate (18), a rotating shaft (19), a gear (20), a pressure plate (23), a limiting slide rod (24), and a sleeve (25). Two inner toothed plates (17) are arranged on both sides of the frame (4) and slide within the frame (4). Two outer toothed plates (18) are also arranged on both sides of the frame (4) and slide within the frame (4). The two ends of the sliding plate (27) are connected to the inner toothed plates (17) on both sides, close to each other on one side. The rotating shaft (19) is located between the inner toothed plate (17) and the outer toothed plate (18) on the same side, and is rotatably mounted on the front and rear inner walls of the frame (4). The gear... A (20) is fitted on the outside of the rotating shaft (19) and meshes with the inner toothed plates (17) and outer toothed plates (18) on both sides. The pressure plate (23) is connected to the upper end of the outer toothed plate (18). The limiting slide rod (24) is connected to the lower end of the pressure plate (23) and is located on the front and rear sides of the outer toothed plate (18). The sleeve (25) is connected to the front and rear sides of the frame (4). The limiting slide rod (24) slides through and is fitted in the sleeve (25) on each side. A spring (26) is fitted on the outside of the limiting slide rod (24) between the pressure plate (23) and the sleeve (25). The lower end face of the hanging frame (8) is connected to pressure seats (45) that cooperate and abut against the upper end face of the pressure plates (23) on both sides.
5. The apparatus according to claim 4, wherein The frame (4) has an inner sliding groove (13) and an outer sliding groove (14) symmetrically opened on the inner and outer sides at both ends. The inner toothed plate (17) has an inner slider (15) connected to the front and rear sides at the lower end, and the inner slider (15) on the front and rear sides is slidably arranged in the inner sliding groove (13) on the front and rear sides. The outer toothed plate (18) has an outer slider (16) connected to the front and rear sides at the lower end, and the outer slider (16) on the front and rear sides is slidably arranged in the outer sliding groove (14) on the front and rear sides.
6. The apparatus according to claim 4, wherein The upper end of the inner toothed plate (17) is connected to a top seat (46), and the upper end surface of the top seat (46) is at the same plane and the same height as the upper end surface of the top plate (29). A guide rod (21) is connected between the lower end of the top seat (46) and the lower end of the inner toothed plate (17). A sleeve (22) for slidingly fitting the guide rod (21) is installed inside the frame (1).
7. The apparatus according to claim 1, wherein The alignment assembly includes a slide frame (30), a limiting slide (32), and a sleeve (33). The slide frame (30) is connected to the front and rear sides of the top plate (29). The card seat (31) is slidably fitted inside the slide frame (30). There are two limiting slides (32) and they are located on the front and rear sides of the slide plate (27). The lower end of the limiting slide (32) is connected to the lower inner wall of the frame (4). There are also two sleeves (33) and they are slidably fitted on the outer sides of the limiting slides (32) on both sides. The sleeves (33) on both sides are rotatably connected to the card seats (31) on both sides on the side away from each other.
8. The apparatus according to claim 1, wherein The linkage assembly includes a sliding frame (39), a second gear (40), a rack (41), and a connecting frame (43). The sliding frame (39) is slidably disposed within the frame (1) and located between the two shafts (36). The second gear (40) is fitted onto the lower end of the outer side of the shaft (36). The rack (41) is connected to both sides of the sliding frame (39), and the racks (41) on both sides are away from each other and respectively mesh with the second gear (40) fitted on the two shafts (36). A rotating plate (44) is rotatably connected between the sliding frame (39) and the connecting frame (43).
9. The apparatus according to claim 8, wherein A sliding rod frame (38) is connected to the frame (1). The sliding frame (39) is slidably sleeved on the outside of the sliding rod frame (38). A connecting post (42) is connected to the front end of the sliding frame (39). The end of the rotating plate (42) away from the connecting frame (43) is rotatably connected to the front end of the connecting post (42).
10. A ceramic multilayer stacking production process, based on the ceramic multilayer stacking production apparatus according to any one of claims 2-9, characterized in that, Includes the following steps: Step 1: Place the tile (12) at the front end of the vertical conveyor belt (2) and control the vertical conveyor belt (2) to run, which will drive the tile (12) to move backward and move to the top plate (29) directly above it. Then control the electric guide rail (5) to run, which will drive the electric guide seat (6) on it to slide to the top plate (29) and the tile (12) directly above it. Step 2: Control the extension of the telescopic component (7), thereby driving the hanging frame (8) to move down. During the downward movement of the hanging frame (8), the lifting component will drive the sliding plate (27) and the top plate (29) to move up. The top plate (29) will lift and support the tiles (12) that were originally transported from the front end of the vertical conveyor belt (2) to the rear end, and move them away from the vertical conveyor belt (2) to above it. Step 3: During the process, the upward movement of the slide plate (27) will also center the tile (12) supported on the top plate (29) in the front and back through the alignment component. Then, the suction component under the hanging frame (8) will be controlled to suction the smooth surface on the upper side of the tile (12), and the telescopic component (7) will be controlled to retract. The electric guide rail (5) will be controlled again to drive the electric guide seat (6) to slide, thereby transferring the suction tile (12) to the stacking frame (35) above the transverse conveyor belt (3). Step 4: Repeat the operations in Step 1 to Step 3 to continuously pick up and transfer the tile (12). At the same time, as the slide plate (27) moves upward, it will also drive the linkage component to work, so that the shafts (36) on both sides drive the swing frames (37) connected to each other to rotate closer to each other, thereby performing a lateral alignment operation on the multi-layer tile (12) stacked in the stacking frame (35) on both sides of the shafts (36). Step 5: When the number of tiles (12) on the stacking frame (35) reaches the specified number of stacking layers, control the operation of the transverse conveyor belt (3) to transfer the stacking frame (35) fully loaded with the specified number of tiles (12) to one side, and can transport a new empty stacking frame (35) from the other side to carry out continuous stacking operation.