Stator core winding device and winding method
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-05-19
- Publication Date
- 2026-08-11
AI Technical Summary
[0004]而现有技术中的绕线装置在对定子铁芯上绕线时,会产生多个线芯接头,每个线芯接头均具有数厘米的长度,而在定子铁芯转动至第二圈,对其他定子齿区域处进行绕线时,虽然会使用两个挡片来阻挡线芯接头与绕线区域出现干扰,但是在线芯接头与绕线位置相邻时,仍存在线芯接头被缠绕在绕线位置内,所造成定子铁芯绕组失效的问题
将定子铁芯放置在支撑轴座上之后,并带动升降筒座和抵接支座下降,抵接支座下降后与支撑轴座插接后,将定子铁芯夹持在抵接支座和支撑轴座之间,而后使旋转绕线设备与定子铁芯对应的两个开槽之间的定子齿区域进行绕线工艺,首先将线芯的一侧被对应的线芯夹夹持,而后使旋转绕线设备将线芯缠绕在定子齿区域上,而在对线芯绕线完毕后,将线芯截断,使线芯夹带动截断向升降筒座的方向移动,使线芯线头远离绕线区域的上侧,有效防止出现线芯线头与线芯绕线区域相互影响的现象。
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Figure CN122553644A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of stator core winding technology, and in particular to a stator core winding device and winding method. Background Technology
[0002] The stator core is the core of the motor's magnetic circuit and the mechanical carrier of the windings. It is made of laminated silicon steel sheets. Its core function is to provide a low magnetic resistance path for the magnetic field generated by the stator windings, constrain the magnetic flux distribution, and improve the electromagnetic conversion efficiency. The inner circle of the stator core has slots that can be embedded to form windings of metal wire cores. During motor driving, after being energized, the windings form a controllable rotating magnetic field on the stator core, thereby driving the rotor located inside the stator to rotate, realizing the electromechanical energy conversion, and thus driving the output end of the motor to rotate, generating a rotational driving force on the object.
[0003] The stator core has multiple slots on its circumference. In the existing stator core winding device, the wire core is wound around the stator tooth area between two adjacent slots. Each stator tooth area is wound with wire core to form a winding. The windings wound in several corresponding stator tooth areas use the same wire core to achieve the connection of multiple windings. When winding the wire core on the stator core, the winding device adopts a winding process with multiple stator tooth areas at intervals and drives the stator core to rotate two revolutions to complete the winding process of multiple parts of the stator core.
[0004] In existing winding devices, multiple wire core joints are generated when winding the stator core. Each wire core joint is several centimeters long. When the stator core rotates to the second revolution and winding is performed on other stator tooth areas, although two baffles are used to prevent interference between the wire core joints and the winding area, there is still a problem that the wire core joints can be entangled in the winding position when they are adjacent to the winding position, causing the stator core winding to fail. Summary of the Invention
[0005] To solve the above-mentioned technical problems, embodiments of the present invention provide a stator core winding device and winding method, which achieves the technical effect of clamping and guiding the core joints generated after winding, and preventing the core joints from interfering with each other with the winding area.
[0006] To achieve the above objectives, embodiments of the present invention provide a stator core winding device, including a winding machine tool, wherein the winding machine tool is equipped with multiple rotary winding devices, each of the rotary winding devices includes a rotation drive device for driving a support shaft seat to rotate, the stator core is sleeved on the support shaft seat, and further includes: Abutment support is provided on the upper side of each of the support shaft seats. The bottom of the abutment support is inserted into the support shaft seat. The stator core is clamped between the abutment support and the support shaft seat. The abutment support rotates with the support shaft seat. A lifting cylinder seat is elastically connected to the top of the abutment support. When the abutment support abuts against the stator core, the lifting cylinder seat can move longitudinally on the upper side of the abutment support. The winding machine tool is provided with a lifting slot frame that corresponds one-to-one with the rotating winding equipment. The lifting slot frame is provided with a lifting drive structure that drives the abutment support and the lifting cylinder seat to move longitudinally. The conductor clamps are arranged around the circumference of the abutment support, and each conductor clamp corresponds to a winding point of the stator core. A compression bracket is provided on the side of the lifting cylinder seat near the rotating winding device. The compression bracket is moved to compress and move to the wire core clamp near the rotating winding device to abut against the wire core. A wire core cutting assembly is provided on the lifting cylinder base for cutting off the clamped wire core.
[0007] In one possible implementation, the top of the support shaft seat is provided with an engagement slot, and the bottom of the abutment support is fixedly connected with an engagement rod, which engages with the engagement slot.
[0008] In one possible implementation, a telescopic rod is provided between the inner top wall of the lifting cylinder seat and the top end of the abutment support, and a compression spring is sleeved on the outer side of the telescopic rod to accommodate the distance between the lifting cylinder seat and the abutment support.
[0009] In one possible implementation, the lifting drive structure includes a screw lifting assembly, which is disposed within a lifting slot frame. A lifting slide is longitudinally slidably connected within the lifting slot frame, and the lifting slide is in a transmission engagement with the screw lifting assembly. An extension rod is disposed between the lifting slide and the lifting cylinder seat.
[0010] In one possible implementation, the abutment support is provided with a plurality of rotating shaft seats around its circumference, each rotating shaft seat corresponding to a wire core clamp. A mounting shaft is rotatably connected inside each rotating shaft seat, the bottom of the wire core clamp is connected to the mounting shaft, and a spring is provided between the mounting shaft and the rotating shaft seat.
[0011] In one possible implementation, the bottom of the rotating shaft seat is provided with a grooved abutment plate, and after the wire core clamp rotates along the center point of the mounting shaft, the bottom of the wire core clamp abuts against the grooved abutment plate, and abutment side plates are provided on both sides of the wire core clamp.
[0012] In one possible implementation, the extrusion bracket includes an acute-angled connecting bracket, an extrusion strip, and a fastening clamp. The acute-angled connecting bracket is disposed on the lifting cylinder seat, and the bottom of the acute-angled connecting bracket is provided with an extrusion strip that abuts against the bottom of the wire core clamp. The acute-angled connecting bracket is provided with a fastening clamp, and the inner walls on both sides of the fastening clamp abut against the abutting side plate, thereby extruding the wire core clamp towards the center.
[0013] In one possible implementation, the wire core cutting assembly includes a drive cylinder and an abutment socket. The drive cylinder is mounted on the lifting cylinder base, and the abutment socket is provided on the side of each wire core clamp. A wire cutting tool is provided on the output end of the drive cylinder, and the wire cutting tool cooperates with the abutment socket.
[0014] In one possible implementation, the abutment socket is provided with a sloping groove, which, when the wire core is cut, causes the wire core connector to bend and engage with the wire core clamp.
[0015] A method for winding a stator core includes the following steps: S1. Loading: Move the stator core onto the outside of the support shaft seat, causing the abutment support to descend, and fix the stator core between the abutment support and the support shaft seat.
[0016] S2, Wire clamping: Move the wire core port on the rotating winding device to the nearest wire core clamp, causing the lifting cylinder and acute-angle connecting bracket to descend, squeezing the wire core clamp to shift and abut against the wire core.
[0017] S3. Winding: After the wire core is clamped on one side, the rotating winding equipment winds the wire onto the corresponding stator tooth area. After completing a single winding, the stator core is rotated. The winding process is completed by using multiple stator tooth areas with spaced windings.
[0018] S4. Secondary wire clamping: When it is necessary to cut the wire core, the wire core is fixed in one of the wire core clamps, and then the winding process is carried out. After the winding is completed, the wire cutting tool is moved into the abutment socket corresponding to the wire core clamp to cut the wire core. The wire core joint is bent and hooked with the wire core clamp. When the stator iron core rotates, the wire core clamp drives the wire core joint to shift towards the lifting cylinder seat.
[0019] S5. Re-clamping: After the stator core rotates, another stator tooth area corresponds to the rotating winding equipment. At this time, the wire core clamp corresponding to the stator tooth area abuts against the wire core on the rotating winding equipment, and the rotating winding equipment performs the winding process on the stator tooth area again.
[0020] S6. Removal: After completing the winding process for all stator tooth areas on the stator core, the abutment support is raised to remove the stator core.
[0021] Compared with the prior art, the stator core winding device and winding method provided in this embodiment of the invention have the following significant technical advantages: After the stator core is placed on the support shaft seat, the lifting cylinder seat and the abutment support are lowered. After the abutment support is lowered and inserted into the support shaft seat, the stator core is clamped between the abutment support and the support shaft seat. Then, the rotating winding device performs the winding process on the stator tooth area between the two slots corresponding to the stator core. First, one side of the wire core is clamped by the corresponding wire core clamp. Then, the rotating winding device winds the wire core around the stator tooth area. After the wire core is wound, the wire core is cut off. The wire core clamp moves the cut-off part towards the lifting cylinder seat, so that the wire core end is away from the upper side of the winding area, effectively preventing the wire core end from affecting the winding area.
[0022] The above description is only an overview of the technical solution of this application. In order to better understand the technical means of this application and to implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this application more obvious and understandable, the following are specific embodiments of this application. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments of this application will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this application. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this application and these drawings without any creative effort.
[0024] Figure 1 This is a schematic diagram of a stator core winding device and winding method according to one embodiment of the present invention; Figure 2 for Figure 1 A schematic diagram of the structure of the rotating winding equipment, the rotating drive equipment, the support shaft seat, the lifting cylinder seat and the lifting trough frame; Figure 3 for Figure 1 A schematic diagram of the structure of the middle lifting trough frame, lifting cylinder seat, abutment support and wire core clamp; Figure 4 for Figure 3 A magnified structural diagram of point A in the middle; Figure 5 for Figure 1 A schematic diagram of the structure of the middle lifting cylinder seat, the abutment support, the extrusion bracket and the wire core clamp; Figure 6 for Figure 1 A schematic diagram of the structure of the center core clamp, the shaft seat, the mounting shaft, and the grooved abutment plate; Figure 7 for Figure 1 A schematic diagram of the structure of the rotary drive device and the support shaft seat.
[0025] In the diagram: 1. Winding machine; 2. Rotary winding equipment; 3. Rotary drive equipment; 4. Support shaft seat; 5. Abutment support; 6. Lifting cylinder seat; 7. Lifting slot frame; 8. Core clamp; 9. Engaging slot; 10. Engaging insert rod; 11. Telescopic rod; 12. Compression spring; 13. Shaft seat; 14. Mounting shaft; 15. Clockwork spring; 16. Groove abutment plate; 101. Lifting slide; 102. Extension rod; 103. Lifting screw; 104. Motor drive device; 201. Acute-angle connecting bracket; 202. Extrusion strip; 203. Fastening clamp; 301. Drive cylinder; 302. Abutment socket; 303. Wire cutting tool; 304. Sloping groove. Detailed Implementation
[0026] To make the technical problems to be solved, the technical solutions, and the beneficial effects of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.
[0027] To keep the drawings concise, each figure only schematically shows the parts relevant to the invention, and they do not represent the actual structure of the product. Furthermore, for ease of understanding, in some figures, components with the same structure or function are shown only schematically, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one."
[0028] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0029] It should be noted that when an element is referred to as being "set on" another element, it can be directly set on the other element or indirectly set on the other element. It should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing the invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention.
[0030] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a number" means two or more, unless otherwise explicitly specified.
[0031] Example 1: A stator core winding device according to one embodiment of the present invention. Please refer to [link to example]. Figure 1 and Figure 2 The system includes a winding machine tool 1, on which multiple rotary winding devices 2 are provided. Each rotary winding device 2 includes a rotary drive device 3 for driving a support shaft seat 4 to rotate. The stator core is sleeved on the support shaft seat 4. The rotary winding device 2 includes a rotating part, a wire output part, and a wire laying part. The wire output part is located at the side end of the rotating part, while the wire laying part corresponds to the axis of the rotating part. The wire output part is used to drive the wire core to wind onto the stator core, while the wire laying part is used to ensure that the wire core is evenly distributed on the stator tooth area between the two slots of the stator core. When the stator core is wound, it is necessary to make the multiple stator tooth areas on the stator core correspond to the positions of the rotary winding devices 2 in sequence. The rotary drive device 3 drives the support shaft seat 4 to rotate, thereby adjusting the circumferential position of the stator core. Both the rotary drive device 3 and the rotary winding device 2 are essential technical structures on the winding machine tool 1 in the prior art and are prior art equipment known to those skilled in the art.
[0032] Also includes the abutment support 5, please refer to Figure 3 and Figure 7Each support shaft seat 4 has an abutment support 5 on its upper side. The bottom of the abutment support 5 is inserted into the support shaft seat 4. The stator core is clamped between the abutment support 5 and the support shaft seat 4. The abutment support 5 rotates with the support shaft seat 4. The top of the support shaft seat 4 has an engagement slot 9. The bottom of the abutment support 5 is fixedly connected to an engagement rod 10. The engagement rod 10 engages with the engagement slot 9. After the stator core is placed on the support shaft seat 4, the abutment support 5 and the lifting cylinder seat 6 are driven to descend, so that the bottom end of the abutment support 5 abuts with the top end of the stator core. After the abutment support 5 is in contact with the top end of the stator core, the engagement rod 10 at the bottom of the abutment support 5 is inserted into the engagement slot 9. The engagement rod 10 engages with the engagement slot 9. When the support shaft seat 4 rotates, the abutment support 5 rotates synchronously.
[0033] The top of the lifting cylinder seat 6 is elastically connected to the abutment support 5. Please refer to [link / reference]. Figure 3 When the abutment support 5 abuts against the stator core, the lifting cylinder seat 6 can move longitudinally on the upper side of the abutment support 5. A telescopic rod 11 is provided between the inner top wall of the lifting cylinder seat 6 and the top of the abutment support 5. A compression spring 12 is sleeved on the outer side of the telescopic rod 11 to adapt to the distance between the lifting cylinder seat 6 and the abutment support 5. The bottom of the telescopic rod 11 is rotatably connected to the abutment support 5, and the abutment support 5 can rotate at the bottom of the telescopic rod 11. After the abutment support 5 and the support shaft seat 4 are inserted, one of the wire core clamps 8 needs to be adjusted. When the position is reached, the lifting cylinder seat 6 continues to move towards the abutment support 5, causing the telescopic rod 11 and the compression spring 12 to compress. At this time, because the engaging rod 10 abuts and engages with the engaging slot 9, the abutment support 5 will not excessively squeeze the stator core. After the lifting cylinder seat 6 rises from the upper side of the abutment support 5, the telescopic rod 11 and the compression spring 12 expand between the lifting cylinder seat 6 and the abutment support 5 to adapt to the position changes of the lifting cylinder seat 6 and the abutment support 5 while ensuring that the position of the abutment support 5 remains unchanged.
[0034] The winding machine tool 1 is equipped with lifting slots 7 that correspond one-to-one with the rotating winding equipment 2. Please refer to [link / reference]. Figure 3The lifting frame 7 is equipped with a lifting drive structure that drives the abutment support 5 and the lifting cylinder seat 6 to move longitudinally. The lifting drive structure includes a screw lifting assembly. The lifting frame 7 is equipped with a screw lifting assembly. A lifting slide 101 is longitudinally slidably connected in the lifting frame 7. The lifting slide 101 is in transmission cooperation with the screw lifting assembly. An extension rod 102 is provided between the lifting slide 101 and the lifting cylinder seat 6. The screw lifting assembly includes a lifting screw 103. The lifting screw 103 is rotatably connected in the lifting frame 7. A motor drive device 104 is provided on the top of the lifting frame 7. The output end of the motor drive device 104 is connected to the lifting screw 103. When the motor drive device 104 is started, the lifting screw 103 is driven to rotate. The lifting slide 101 is in transmission cooperation with the lifting screw 103 through a transmission nut group, so as to realize the longitudinal movement of the lifting slide 101 and the extension rod 102. In this way, by moving the position of the lifting cylinder seat 6, the position of the abutment support 5 can be adjusted, and the drive can be realized for one of the wire core clamps 8.
[0035] Multiple wire core clips 8 are arranged circumferentially on the abutment support 5. Please refer to [link / reference]. Figure 4 , Figure 5 and Figure 6 Each wire core clamp 8 corresponds to a stator core winding point. Multiple rotating shaft seats 13 are arranged on the circumference of the support 5, each corresponding to a wire core clamp 8. A mounting shaft 14 is rotatably connected inside the rotating shaft seat 13. The bottom of the wire core clamp 8 is connected to the mounting shaft 14. A spring 15 is provided between the mounting shaft 14 and the rotating shaft seat 13. During the descent of the lifting cylinder seat 6, when the pressing bracket presses and pushes one of the wire core clamps 8, the wire core clamp 8 and the mounting shaft 14 rotate together along the center point of the mounting shaft 14. The wire core clamp 8 flips towards the rotating winding device 2. During the rotation of the mounting shaft 14, the spring 15 tightens. When the pressing bracket rises, the torque of the spring 15 drives the mounting shaft 14 and the wire core clamp 8 to flip towards the lifting cylinder seat 6, keeping the wire core joint vertical and away from the rotating winding device 2.
[0036] The bottom of the pivot seat 13 is provided with a grooved abutment plate 16, please refer to [reference needed]. Figure 6 After the wire core clamp 8 rotates along the center point of the mounting shaft 14, the bottom of the wire core clamp 8 abuts against the grooved abutment plate 16. Both sides of the wire core clamp 8 are provided with abutment side plates. When the compression bracket pushes the wire core clamp 8 to deflect, the bottom of the wire core clamp 8 will abut against the inner wall of the grooved abutment plate 16, so that the wire core clamp 8 stops deflecting. The abutment side plate has a vertical end face. When the compression bracket squeezes the wire core clamp 8 to deflect, after abutting against the abutment side plate, the wire core clamp 8 will retract to the center and abut against the wire core.
[0037] A compression bracket is provided on the side of the lifting drum base 6 near the rotating winding device 2. Please refer to [link / reference]. Figure 5The extrusion bracket moves to press and move closer to the wire core clamp 8 near the rotating winding device 2, abutting against the wire core. The extrusion bracket includes an acute-angled connecting bracket 201, an extrusion bar 202, and a fastening clamp 203. The acute-angled connecting bracket 201 is mounted on the lifting cylinder seat 6. The extrusion bar 202 is located at the bottom of the acute-angled connecting bracket 201 and abuts against the bottom of the wire core clamp 8. The fastening clamp 203 is located on the acute-angled connecting bracket 201, and both inner walls of the fastening clamp 203 abut against the abutting side plate. The extruded wire core clamp 8 retracts towards the center. During the descent of the lifting cylinder seat 6, the acute-angled connecting bracket 201, the extrusion bar 202, and the fastening clamp are moved together. Simultaneously descending, as the extrusion bar 202 abuts against the bottom of the wire core clamp 8 and causes the wire core clamp 8 to shift, the inner walls on both sides of the fastening clamp 203 also abut against the abutting side plate. The side walls of the fastening clamp 203 are inclined, and the distance between the inner walls on both sides of the fastening clamp 203 is slightly smaller than the distance between the side walls of the opposite ends of the two abutting side plates. Both the fastening clamp 203 and the wire core clamp 8 have a certain degree of elasticity. After the fastening clamp 203 moves to the outside of the two abutting side plates, the clamping force of the fastening clamp 203 towards the center causes the middle of the wire core clamp 8 to close up and abut against the wire core. After the wire core is cut off, the wire core connector is driven to shift towards the lifting cylinder seat 6.
[0038] The lifting cylinder base 6 is equipped with a wire core cutting assembly for cutting off the clamped wire core. Please refer to [link / reference]. Figure 5 The wire core cutting assembly includes a drive cylinder 301 and an abutment socket 302. The drive cylinder 301 is mounted on the lifting cylinder base 6. The abutment socket 302 is provided on the side of each wire core clamp 8. A wire cutting tool 303 is provided on the output end of the drive cylinder 301. The wire cutting tool 303 cooperates with the abutment socket 302. After the wire core clamp 8 abuts against the wire core, the drive cylinder 301 is activated to drive the wire cutting tool 303 to move into the abutment socket 302. After the wire cutting tool 303 contacts the wire core, it enters the abutment socket 302 and cuts the wire core in the sloping groove 304.
[0039] The abutment socket 302 is provided with a sloping groove 304. When cutting the wire core, the wire core connector is bent and hooked with the wire core clamp 8. In order to keep the wire core connector connected to the wire core clamp 8, and to make it easy to remove the wire core connector from the wire core clamp 8 later, when the cutting blade 303 squeezes the wire core into the sloping groove 304, firstly, because the abutment socket 302 is located on one side of the wire core clamp 8, the wire core will shift towards the abutment socket 302 during the cutting process. Secondly, the wire core is cut in the sloping groove 304, and the part of the wire core connector fits against the inner wall of the sloping groove, increasing the degree of bending of the wire core and ensuring that the wire core clamp 8 stably hooks the wire core connector.
[0040] Example 2, please refer to Figures 1 to 7On the other hand, according to the stator core winding device disclosed in this embodiment, the present invention also provides a stator core winding method, which specifically includes the following steps: Step 1, Loading: Move the stator core onto the outside of the support shaft seat 4, causing the abutment support 5 to descend, and fix the stator core between the abutment support 5 and the support shaft seat 4.
[0041] Step 2, clamping the wire: Move the wire core end on the rotating winding device 2 to the nearest wire core clamp 8, causing the lifting cylinder seat 6 and the acute-angle connecting bracket 201 to descend, squeezing the wire core clamp 8 to shift and abut against the wire core.
[0042] Step 3, winding: After the wire core is clamped on one side, the rotating winding device 2 winds the wire onto the corresponding stator tooth area. After completing a single winding, it drives the stator core to rotate. The winding process is completed by using multiple stator tooth areas with interval winding.
[0043] Step 4, Secondary wire clamping: When it is necessary to cut the wire core, fix the wire core in one of the wire core clamps 8, and then perform the winding process. After the winding is completed, drive the wire cutting cutter 303 to move into the abutment socket 302 corresponding to the wire core clamp 8 to cut the wire core. The wire core joint is bent and hooked with the wire core clamp 8. When the stator iron core rotates, the wire core clamp 8 drives the wire core joint to shift towards the lifting cylinder seat 6.
[0044] Step 5, Re-clamping: After the stator core rotates, another stator tooth area corresponds to the rotating winding device 2. At this time, the wire core clamp 8 corresponding to the stator tooth area abuts against the wire core on the rotating winding device 2, and the rotating winding device 2 performs the winding process on the stator tooth area again.
[0045] Step 6, Material Removal: After completing the winding process for all stator tooth areas on the stator core, the abutment support 5 is lifted to remove the stator core.
[0046] Other embodiments of this application will readily occur to those skilled in the art upon consideration of the specification and practice of the invention applied herein. This application is intended to cover any variations, uses, or adaptations of this application that follow the general principles of this application and include common knowledge or customary technical means not disclosed herein. The specification and embodiments are to be considered exemplary only, and the true scope and spirit of this application are indicated by the following claims.
[0047] It should be understood that this application is not limited to the precise structure described above and shown in the accompanying drawings, but various modifications can be made without departing from its scope. The scope of this application is limited only by the appended claims.
Claims
1. A stator core winding device, comprising a winding machine (1), wherein the winding machine (1) is provided with a plurality of rotary winding devices (2), each of the rotary winding devices (2) comprising a rotation drive device (3) for driving a support shaft seat (4) to rotate, the stator core being sleeved on the support shaft seat (4), characterized in that, Also includes: Abutment support (5) is provided on the upper side of each of the support shaft seats (4). The bottom of the abutment support (5) is inserted into the support shaft seat (4). The stator core is clamped between the abutment support (5) and the support shaft seat (4). The abutment support (5) rotates with the support shaft seat (4). The lifting cylinder seat (6) is elastically connected to the top of the abutment support (5). When the abutment support (5) abuts against the stator core, the lifting cylinder seat (6) can move longitudinally on the upper side of the abutment support (5). The lifting slot frame (7) is provided on the winding machine tool (1) and corresponds one-to-one with the rotating winding device (2). The lifting slot frame (7) is provided with a lifting drive structure that drives the abutment support (5) and the lifting cylinder seat (6) to move longitudinally. The conductor clamp (8) is provided with multiple conductor clamps (8) on the circumference of the abutment support (5), and the conductor clamps (8) correspond one-to-one with the winding part of the stator core. The extrusion bracket is provided on the side of the lifting cylinder seat (6) near the rotating winding device (2). The extrusion bracket is moved to the wire core clamp (8) near the side of the rotating winding device (2) to abut against the wire core. The wire core cutting assembly is provided on the lifting cylinder (6) for cutting off the clamped wire core.
2. The stator core winding device according to claim 1, characterized in that, The top of the support shaft seat (4) is provided with a meshing slot (9), and the bottom of the abutment support (5) is fixedly connected with a meshing rod (10), which meshes with the meshing slot (9).
3. A stator core winding device according to claim 2, characterized in that, A telescopic rod (11) is provided between the inner top wall of the lifting cylinder seat (6) and the top of the abutment support (5). A compression spring (12) is sleeved on the outer side of the telescopic rod (11) to accommodate the distance between the lifting cylinder seat (6) and the abutment support (5).
4. A stator core winding device according to claim 3, characterized in that, The lifting drive structure includes: The screw lifting assembly is provided in the lifting slot frame (7). The lifting slot frame (7) is longitudinally slidably connected to the lifting slide (101). The lifting slide (101) is in transmission cooperation with the screw lifting assembly. An extension rod (102) is provided between the lifting slide (101) and the lifting cylinder seat (6).
5. A stator core winding device according to claim 4, characterized in that, The abutment support (5) is provided with a plurality of rotating shaft seats (13) around its circumference. Each rotating shaft seat (13) corresponds to a wire core clamp (8). A mounting shaft (14) is rotatably connected inside the rotating shaft seat (13). The bottom of the wire core clamp (8) is connected to the mounting shaft (14). A spring spring (15) is provided between the mounting shaft (14) and the rotating shaft seat (13).
6. A stator core winding device according to claim 5, characterized in that, The bottom of the rotating shaft seat (13) is provided with a grooved abutment plate (16). After the wire core clamp (8) rotates along the center point of the mounting shaft (14), the bottom of the wire core clamp (8) abuts against the grooved abutment plate (16). Both sides of the wire core clamp (8) are provided with abutment side plates.
7. A stator core winding device according to claim 6, characterized in that, The compression bracket includes: An acute-angled connecting bracket (201) is provided on the lifting cylinder seat (6); An extrusion strip (202) is provided at the bottom of the acute-angled connecting bracket (201), and the extrusion strip (202) abuts against the bottom of the wire core clamp (8); Fastening clamp (203) is provided on the acute-angled connecting bracket (201). The inner walls on both sides of the fastening clamp (203) abut against the abutting side plate, squeezing the wire core clamp (8) to gather towards the center.
8. A stator core winding device according to claim 7, characterized in that, The wire core cutting assembly includes: A drive cylinder (301) is mounted on the lifting cylinder seat (6); The abutment socket (302) is provided on the side of the wire core clamp (8), and the wire cutting knife (303) is provided on the output end of the drive cylinder (301). The wire cutting knife (303) cooperates with the abutment socket (302).
9. A stator core winding device according to claim 8, characterized in that, The abutment socket (302) is provided with a sloping groove (304) so that when the wire core is cut, the wire core joint is bent and hooked with the wire core clamp (8).
10. A method for winding a stator core, using the stator core winding device according to claim 9, characterized in that, Includes the following steps: S1, Loading: Move the stator core onto the outside of the support shaft seat (4), drive the abutment support (5) to descend, and fix the stator core between the abutment support (5) and the support shaft seat (4); S2, clamping wire: move the wire core port on the rotating winding device (2) to the nearest wire core clamp (8), drive the lifting cylinder seat (6) and the acute angle connecting bracket (201) to descend, squeeze the wire core clamp (8) to shift and abut against the wire core; S3, winding: After the wire core is clamped on one side, the rotating winding device (2) winds the wire onto the corresponding stator tooth area, and after completing a single winding, it drives the stator core to rotate, and adopts a winding method with multiple stator tooth areas spaced apart to complete the winding process. S4, Secondary wire clamping: When it is necessary to cut the wire core, the wire core is fixed in one of the wire core clamps (8), and then the winding process is carried out. After the winding is completed, the wire cutting tool (303) is driven to move into the abutment socket (302) corresponding to the wire core clamp (8) to cut the wire core. The wire core joint is bent and hooked with the wire core clamp (8). When the stator iron core rotates, the wire core clamp (8) drives the wire core joint to shift towards the lifting cylinder seat (6). S5. Re-clamping: After the stator core rotates, another stator tooth area corresponds to the rotating winding device (2). At this time, the wire core on the rotating winding device (2) is contacted by the wire core clamp (8) corresponding to the stator tooth area, and the rotating winding device (2) performs the winding process on the stator tooth area again. S6. Removal: After completing the winding process of all stator tooth areas on the stator core, the abutment support (5) is raised to remove the stator core.