A fully automatic cutting, threading, and chain-joining integrated machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-06-10
- Publication Date
- 2026-08-14
AI Technical Summary
[0003]本发明主要针对现有拉链布袋制造工艺自动化程度低、拉链布带制造工序一体化水平不高的问题,提供一种全自动切断穿头合链一体机,以解决上述现有技术中的问题
1.本发明中,送料组件可将拉料原料夹紧并输送至切料组件与切台之间进行切断,切断后的拉料被夹持机构带走,送料组件可回归原位对拉料原料进行下一轮夹紧输送,实现了拉料上料、拉料切断的自动一体化;
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Figure CN122556757A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of zipper bag manufacturing equipment technology, specifically to a fully automatic cutting, threading, and zipper-joining integrated machine. Background Technology
[0002] Zippered bags are a common household item, used in stationery bags or other applications. Currently, the manufacturing process for zippered bags is mostly manual, or only some simple processes are automated. The efficiency of important processes, especially complex steps such as cutting the zipper material into bag shapes and threading the zipper teeth onto the bag, is low. This leads to the development of an automated device that integrates cutting the zipper material, processing it into bag shapes, and threading the zipper teeth onto the bag. Summary of the Invention
[0003] This invention addresses the problems of low automation and low integration of zipper tape manufacturing processes in existing zipper bag manufacturing technologies by providing a fully automatic cutting, threading, and zipper joining machine to solve the aforementioned problems in the prior art.
[0004] The technical solution adopted by this invention to solve the above problems is as follows: a fully automatic cutting, threading, and chain-connecting integrated machine, comprising a machine body, a cutting mechanism, a clamping mechanism, and a threading mechanism. The cutting mechanism, clamping mechanism, and threading mechanism are all mounted on the machine body. The clamping mechanism can drive the material puller for conveying. The cutting mechanism includes a base mounted on the machine body, and a feeding assembly and a cutting assembly mounted on the base. The feeding assembly is used to convey the material puller to the underside of the cutting assembly, and the cutting assembly can cooperate with the base to cut the material puller. The clamping mechanism includes a guide mounted on the machine body. The system includes a guide rail assembly, a frame mounted on the guide rail assembly, and a first force-applying assembly and a second force-applying assembly mounted on the frame. The guide rail assembly can drive the frame to move, and the first force-applying assembly can cooperate with the second force-applying assembly to clamp and flip the pulled material. The threading mechanism includes a feeding assembly mounted on the machine body, a lower die assembly mounted on one side of the feeding assembly, and an upper die assembly located on the upper side of the lower die assembly. The lower die assembly can cooperate with the upper die assembly to thread the pull head provided by the feeding assembly onto the chain teeth in the pulled material and close the chain teeth under the conveying action of the pulled material.
[0005] Preferably, the feeding assembly includes a first push rod device installed on the inner bottom surface of the base, a feeding platform slidably connected to the inner bottom surface of the base, and a pressing device installed on the top surface of the feeding platform. The first push rod device is connected to the feeding platform and can push the feeding platform to drive the pressing device to slide. A cutting table is provided on the inner bottom surface of the base, and the pressing device can cooperate with the feeding platform to transport the material to the top surface of the cutting table.
[0006] Preferably, the cutting assembly includes a second push rod device installed on the top surface of the outer side of the base, a first guide post and a second guide post installed on both sides of the second push rod device, a lifting plate slidably connected to the first guide post and the second guide post, and a cutting blade installed on the bottom surface of the lifting plate. The second push rod device is connected to the lifting plate, and the second push rod device can push the lifting plate to drive the cutting blade to cut the material pulled on the top surface of the cutting table.
[0007] Preferably, the guide rail assembly includes a first guide rail device and a second guide rail device installed on both sides of the top of the machine body, a first guide rail platform slidably connected to the first guide rail device, a second guide rail platform slidably connected to the second guide rail device, and a guide rail drive device rotatably connected to the first guide rail device and the second guide rail device. The guide rail drive device can synchronously drive the first guide rail device and the second guide rail device to drive the first guide rail platform and the second guide rail platform to slide respectively. The frame is installed on the first guide rail platform and the second guide rail platform.
[0008] Preferably, the first force-applying component includes a third push rod device mounted on the frame, a first sliding support slidably connected to the inner bottom surface of the frame, a first rotating support rotatably connected to the first sliding support, and a first gripper assembly mounted on the first rotating support. The third push rod device is connected to the first sliding support, and the third push rod device can push the first sliding support to drive the first rotating support to slide. The first rotating support can drive the first gripper assembly to rotate. The first gripper assembly is used to grip a pull material with a chain tooth row on one side. The second force-applying component includes a fourth push rod device mounted on the frame, a second sliding support slidably connected to the inner bottom surface of the frame, a second rotating support rotatably connected to the second sliding support, and a second gripper assembly mounted on the second rotating support. The fourth push rod device is connected to the second sliding support, and the fourth push rod device can push the second sliding support to drive the second rotating support to slide. The second rotating support can drive the second gripper assembly to rotate. The second gripper assembly is used to grip a pull material with a chain tooth row on one side.
[0009] Preferably, the outer top surface of the frame is provided with a first support frame and a second support frame. The clamping mechanism further includes: a third force-applying component, which includes a fifth push rod device mounted on the first support frame, a third guide post and a fourth guide post mounted on both sides of the fifth push rod device, a first lifting support slidably connected to the third guide post and the fourth guide post, and a third gripper group slidably connected to the first lifting support. The fifth push rod device is connected to the first lifting support, and the fifth push rod device can push the first lifting support to drive the third gripper group to move up and down. The first lifting support can drive the third gripper group to slide. A fourth force-applying component includes a sixth push rod device mounted on the second support frame, a fifth guide post and a sixth guide post mounted on both sides of the sixth push rod device, a second lifting support slidably connected to the fifth guide post and the sixth guide post, and a fourth gripper group slidably connected to the second lifting support. The sixth push rod device is connected to the second lifting support, and the sixth push rod device can push the second lifting support to drive the fourth gripper group to move up and down. The second lifting support can drive the fourth gripper group to slide.
[0010] Preferably, the clamping mechanism further includes a fifth force-applying component disposed between the first guide rail device and the second guide rail device. The fifth force-applying component includes a first support beam, a seventh push rod device, a support plate, and mounting feet. The two ends of the first support beam are respectively connected to the first guide rail device and the second guide rail device. The mounting feet are mounted on the first support beam. The seventh push rod device is connected to the support plate. The bottom of the support plate is provided with a guide limiting post slidably connected to the mounting feet. The seventh push rod device can push the support plate to rise and fall. The support plate can provide support for the lower side of the material after it has been flipped.
[0011] Preferably, the lower mold assembly includes a fixed base and an eighth push rod device mounted on the feeding assembly, a fixed module slidably connected to the fixed base, a rotating module rotatably connected to the fixed module, and a ninth push rod device mounted on the fixed module. The eighth push rod device and the ninth push rod device are respectively connected to the fixed module and the rotating module. The eighth push rod device can push the fixed module to move up and down, and the ninth push rod device can push the rotating module to rotate. The fixed module can cooperate with the rotating module to clamp the pull head.
[0012] Preferably, the upper mold assembly includes a second support beam mounted on the base, a third support frame mounted on the second support beam, an upper module mounted on the top of the third support frame, and a chain engaging device mounted on the bottom of the third support frame. The bottom of the upper module has a snap-fit cavity, and the outer contour of the pull head matches the snap-fit cavity. The clamping mechanism can drive the pull material to pass between the upper module and the chain engaging device, and when the snap-fit cavity cooperates with the fixing module and the rotating module to fix the pull head, the pull head is threaded onto the chain teeth.
[0013] Preferably, the chain-closing device includes a bidirectional cylinder, a first transmission component, a second transmission component, a first chain-closing mold, and a second chain-closing mold. The bidirectional cylinder is connected to the first transmission component and the second transmission component. The first chain-closing mold and the second chain-closing mold are respectively connected to the first transmission component and the second transmission component. The bidirectional cylinder can synchronously drive the first transmission component and the second transmission component to move the first chain-closing mold and the second chain-closing mold respectively. The first chain-closing mold can cooperate with the second chain-closing mold to close the chain teeth.
[0014] Compared with the prior art, the beneficial effects of the present invention are: 1. In this invention, the feeding component can clamp and transport the raw material to the cutting component and the cutting table for cutting. The cut material is taken away by the clamping mechanism, and the feeding component can return to its original position to clamp and transport the raw material for the next round, thus realizing the automatic integration of feeding and cutting of the raw material. 2. In this invention, the first force-applying component and the second force-applying component can flip the cut material until the chain teeth on both sides of the material are on the same horizontal plane and aligned; the lower die component cooperates with the upper die component to fix the pull head, and under the action of the clamping mechanism driving the material to be conveyed, the pull head is threaded onto the chain teeth, and the chain teeth are closed by means of the conveying action of the material, thus realizing the automatic integration of threading the pull head and closing the chain. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein: Figure 1 This is a schematic diagram of the overall structure of a fully automatic cutting, threading, and chain-joining integrated machine provided by the present invention.
[0016] Figure 2 This is a schematic diagram of the overall structure of a fully automatic cutting, threading, and chain-joining machine provided by the present invention from another perspective.
[0017] Figure 3 This is a schematic diagram of the cutting mechanism in a fully automatic cutting, threading, and chain-joining integrated machine provided by the present invention.
[0018] Figure 4 This is a schematic diagram of the structure of the base and cutting assembly in a fully automatic cutting, threading, and chain-joining integrated machine provided by the present invention.
[0019] Figure 5 This is a schematic diagram of the feeding component in a fully automatic cutting, threading, and chain-joining integrated machine provided by the present invention.
[0020] Figure 6 This is a schematic diagram of the clamping mechanism in a fully automatic cutting, threading, and chain-joining integrated machine provided by the present invention.
[0021] Figure 7 This is a schematic diagram of the guide rail assembly in a fully automatic cutting, threading, and chain-joining integrated machine provided by the present invention.
[0022] Figure 8 This is a schematic diagram of the fifth force-applying component in a fully automatic cutting, threading, and chain-joining integrated machine provided by the present invention.
[0023] Figure 9 The present invention provides a structural schematic diagram of the frame, first force-applying component, second force-applying component, third force-applying component, and fourth force-applying component in a fully automatic cutting, threading, and chain-joining integrated machine.
[0024] Figure 10 for Figure 9 Partial view A.
[0025] Figure 11 This is a schematic diagram of the threading mechanism in a fully automatic cutting, threading, and chain-joining integrated machine provided by the present invention.
[0026] Figure 12 for Figure 11 Partial view B.
[0027] Figure 13 for Figure 11 partial view C Figure 14 This is a schematic diagram of the structure of the upper mold assembly in a fully automatic cutting, threading, and chain-connecting integrated machine provided by the present invention, before the lower mold assembly conveys the pull head to the snap-fit cavity.
[0028] In the image: 1. Body; 2. Cutting mechanism; 21. Base; 211. Cutting table; 212. First guide rail; 213. Second guide rail; 22. Feeding assembly; 221. First push rod device; 222. Feeding platform; 223. Pressing device; 2231. Mounting plate; 2231A. First boss; 2231B. Second boss; 2231C. First guide groove; 2231D. Second guide groove; 2232. First driving component; 2232A. First pressing plate; 2233. Second driving component; 2233A. 2234. Second pressing plate; 2235. Third driving component; 2236. Third pressing plate; 2237. Fourth driving component; 2238. Fourth pressing plate; 2239. First sliding component; 2230. First positioning plate; 2231. Second sliding component; 2232. Second sliding component; 2233. Third sliding component; 2234. Fourth sliding component; 2235. Second positioning plate; 23. Cutting assembly; 231. Second push rod device; 232. First guide post; 233. Second guide post; 234. Lifting plate; 235. Cutting blade; 3. Clamping mechanism; 31. Guide rail assembly; 311. First guide rail device; 3111. First rotating component; 3112. Second rotating component; 3113. First conveyor belt; 3114. First track; 312. Second guide rail device; 3121. Third rotating component; 3122. Fourth rotating component; 3123. Second conveyor belt; 3124. Second track; 313. First guide rail platform; 314. Second guide rail platform; 315. Guide rail drive device; 3151. Drive motor; 3152. Rotating shaft; 3153. First coupling; 154. Second coupling; 32. Frame; 321. First support frame; 322. Second support frame; 323. Third guide rail; 324. Fourth guide rail; 33. First force application component; 331. Third push rod device; 332. First sliding support; 3321. Fifth rotating component; 333. First rotating support; 334. First gripper assembly; 3341. Fifth driving component; 3342. First gripper head; 3342A. First upper gripper; 3342B. First lower gripper; 34. Second force application component; 341. Fourth push rod device; 342 3421. Second sliding support; 343. Sixth rotating component; 344. Second rotating support; 344. Second gripper assembly; 3441. Sixth driving component; 3442. Second gripper head; 3442A. Second upper gripper; 3442B. Second lower gripper; 35. Third force application component; 351. Fifth push rod device; 352. Third guide post; 353. Fourth guide post; 354. First lifting support; 3541. Fifth guide rail; 355. Third gripper assembly; 3551. Seventh driving component; 3552. Third gripper head; 3552A. Third... Upper jaw; 3552B, Third lower jaw; 36, Fourth force application component; 361, Sixth push rod device; 362, Fifth guide post; 363, Sixth guide post; 364, Second lifting support; 3641, Sixth guide rail; 365, Fourth gripper assembly; 3651, Eighth driving component; 3652, Fourth gripper head; 3652A, Fourth upper jaw; 3652B, Fourth lower jaw; 37, Fifth force application component; 371, First support beam; 372, Seventh push rod device; 373, Support plate; 374, Mounting foot; 375, Guide limit post; 4. Pull-out mechanism; 41. Feeding assembly; 411. Pull-out storage platform; 4111. Pull-out storage cylinder; 4112. Pull-out conveyor belt; 4113. First guide frame; 4114. Second guide frame; 4114A. Seventh guide rail; 4115. Pull-out pusher; 4116. First pull-out push rod; 412. Pull-out conveyor; 4121. Pull-out guide rail support; 4121A. Eighth guide rail; 4122. Second pull-out push rod; 4123. Pull-out rotating support; 4124. Pull-out clamp; 4 2. Lower mold assembly; 421. Fixed base; 422. Eighth push rod device; 423. Fixed module; 424. Rotating module; 425. Ninth push rod device; 4251. Transmission block; 43. Upper mold assembly; 431. Second support beam; 432. Third support frame; 433. Upper module; 4331. Snap-fit cavity; 434. Chain closing device; 4341. Two-way cylinder; 4342. First transmission component; 4343. Second transmission component; 4344. First chain closing mold; 4345. Second chain closing mold; 5. Material cart; 6. Equipment control console; 7. Puller head; 8. Chain tooth row; 9. Material pulling. Detailed Implementation
[0029] To make the objectives, technical solutions, and advantages of the present invention clear and complete, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of the present invention, and are merely illustrative of the embodiments of the present invention. They are not intended to limit the embodiments of the present invention. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0030] In the description of this invention, it should be noted that the terms "center," "middle," "upper," "lower," "left," "right," "inner," "outer," "top," "bottom," "side," "vertical," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "a," "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0031] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0032] For purposes of simplicity and illustration, the principles of the embodiments are described primarily by way of example. In the following description, numerous specific details are set forth to provide a thorough understanding of the embodiments. However, it will be apparent to those skilled in the art that these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures have not been described in detail to avoid unnecessarily obscuring these embodiments. Furthermore, all embodiments can be used in combination with each other.
[0033] Please see Figures 1 to 14 This invention provides a fully automatic cutting, threading, and chain-connecting integrated machine, comprising a machine body 1, a cutting mechanism 2, a clamping mechanism 3, and a threading mechanism 4. The cutting mechanism 2, clamping mechanism 3, and threading mechanism 4 are all mounted on the machine body 1. The clamping mechanism 3 can drive the material puller 9 for conveying. The cutting mechanism 2 includes a base 21 mounted on the machine body 1, and a feeding assembly 22 and a cutting assembly 23 mounted on the base 21. The feeding assembly 22 is used to convey the material puller 9 to the underside of the cutting assembly 23, and the cutting assembly 23 can cooperate with the base 21 to cut the material puller 9. The clamping mechanism 3 includes a guide rail assembly 31 mounted on the machine body 1, and a guide rail assembly 31... The machine body 1 includes a frame 32, a first force-applying component 33 and a second force-applying component 34 mounted on the frame 32, and a guide rail assembly 31 that can move the frame 32. The first force-applying component 33 can cooperate with the second force-applying component 34 to clamp and flip the pull head 7. The threading mechanism 4 includes a feeding component 41 mounted on the machine body 1, a lower die assembly 42 mounted on one side of the feeding component 41, and an upper die assembly 43 located on the upper side of the lower die assembly 42. The lower die assembly 42 can cooperate with the upper die assembly 43 to thread the pull head 7 provided by the feeding component 41 onto the chain tooth row 8 in the pull head 9 and close the chain tooth row 8 under the conveying action of the pull head 9. A material cart 5 is also provided on the side of the machine body 1 away from the cutting mechanism 2. The material cart 5 is used to store the pull head 9 after processing. An equipment control console 6 is also provided on the side of the machine body 1 closer to the cutting mechanism 2.
[0034] Please see Figures 3 to 5The feeding assembly 22 includes a first push rod device 221 installed on the inner bottom surface of the base 21, a feeding platform 222 slidably connected to the inner bottom surface of the base 21, and a pressing device 223 installed on the top surface of the feeding platform 222. The first push rod device 221 is connected to the feeding platform 222. The first push rod device 221 can push the feeding platform 222 to drive the pressing device 223 to slide. A cutting table 211 is provided on the inner bottom surface of the base 21. The pressing device 223 can cooperate with the feeding platform 222 to transport the material 9 to the top surface of the cutting table 211.
[0035] Specifically, the first push rod device 221 is equipped with a cylinder interface. The push rod output end of the first push rod device 221 is fixedly connected to one side of the bottom of the feeding platform 222. The inner bottom surface of the base 21 is provided with a first guide rail 212 and a second guide rail 213. Guide rail platforms are configured on both the first guide rail 212 and the second guide rail 213. The feeding platform 222 is installed on the guide rail platforms. The first push rod device 221 can push the feeding platform 222 to drive the pressing device 223 to slide along the first guide rail 212 and the second guide rail 213. The pressing device 223 includes: a mounting plate 2231, a first driving component 2232, a second driving component 2233, and a third driving component 2234. The fourth driving component 2235 has a first boss 2231A and a second boss 2231B at both ends of the bottom surface of the mounting plate 2231. The mounting plate 2231 is connected to both ends of the top surface of the feeding platform 222 through the first boss 2231A and the second boss 2231B. The height of the first boss 2231A and the second boss 2231B is greater than the thickness of the pulling material 9. The top surface of the mounting plate 2231 has a first guide groove 2231C and a second guide groove 2231D. The pressing device 223 also includes a first sliding member 2236, a second sliding member 2237, a third sliding member 2238, and a fourth sliding member 2239. The first sliding member 2236 and the second sliding member 2237 slide... The first guide groove 2231C and the second guide groove 2231D are dynamically connected. The third sliding member 2238 and the fourth sliding member 2239 are both slidably connected to the second guide groove 2231D. The first driving member 2232, the second driving member 2233, the third driving member 2234, and the fourth driving member 2235 are respectively mounted on the first sliding member 2236, the second sliding member 2237, the third sliding member 2238, and the fourth sliding member 2239. The first driving member 2232, the second driving member 2233, the third driving member 2234, and the fourth driving member 2235 are all provided with cylinder interfaces. The first driving member 2232, the second driving member 2233, the third driving member 2234, and the fourth driving member 2235 are all provided with cylinder interfaces. The driving component 2235 is provided with a first pressure plate 2232A, a second pressure plate 2233A, a third pressure plate 2234A, and a fourth pressure plate 2235A. The first driving component 2232, the second driving component 2233, the third driving component 2234, and the fourth driving component 2235 can drive the first pressure plate 2232A, the second pressure plate 2233A, the third pressure plate 2234A, and the fourth pressure plate 2235A to press the pull material 9. The first sliding component 2236 and the fourth sliding component 2239 are provided with a first positioning piece 2236A and a second positioning piece 2239A, respectively. The first positioning piece 2236A and the second positioning piece 2239A are used to position the chain teeth 8 on both sides of the pull material 9.
[0036] Working principle of feeding assembly 22: The feeding platform 222 is located at the end of the first guide rail 212 and the second guide rail 213 away from the cutting table 211. The puller 9 is positioned by the first positioning piece 2236A and the second positioning piece 2239A (that is, the chain teeth 8 on both sides of the puller 9 are engaged with the first positioning piece 2236A and the second positioning piece 2239A, and the puller 9 is located between the first positioning piece 2236A and the second positioning piece 2239A). The first driving member 2232, the second driving member 2233, the third driving member 2234, and the fourth driving member 2235 drive the first pressing plate 2232A, the second pressing plate 2233A, and the third pressing plate, respectively. 2234A and the fourth pressing plate 2235A press the material 9. Then, the first push rod device 221 pushes the feeding platform 222 and the pressing device 223 to move the material 9 toward the cutting table 211. Finally, the first driving member 2232, the second driving member 2233, the third driving member 2234, and the fourth driving member 2235 respectively drive the first pressing plate 2232A, the second pressing plate 2233A, the third pressing plate 2234A, and the fourth pressing plate 2235A to release the pressing of the material 9. The first push rod device 221 pushes the feeding platform 222 and the pressing device 223 back to their original positions, and the material 9 is transported between the cutting assembly 23 and the cutting table 211.
[0037] Please see Figure 3 and Figure 4 The cutting assembly 23 includes a second push rod device 231 installed on the outer top surface of the base 21, a first guide post 232 and a second guide post 233 installed on both sides of the second push rod device 231, a lifting plate 234 slidably connected to the first guide post 232 and the second guide post 233, and a cutting blade 235 installed on the bottom surface of the lifting plate 234. The second push rod device 231 is connected to the lifting plate 234, and the cutting table 211 and the cutting blade 235 are staggered. The second push rod device 231 can push the lifting plate 234 to drive the cutting blade 235 to cut the material 9 on the top surface of the cutting table 211.
[0038] Specifically, the second push rod device 231 is provided with a cylinder interface. The push rod output end of the second push rod device 231 passes through the top surface of the outer side and the top surface of the inner side of the base 21 in sequence and is fixedly connected to the top surface of the lifting plate 234. The first guide post 232 and the second guide post 233 are both fixedly installed on the top of the base 21. The top of the lifting plate 234 is provided with guide holes corresponding to the first guide post 232 and the second guide post 233 and is slidably connected to the first guide post 232 and the second guide post 233 through the corresponding guide holes. Working principle of cutting assembly 23: Under the action of feeding assembly 22, a section of the pulled material 9 is conveyed between cutting assembly 23 and cutting table 211. Then, the first force application assembly 33 and the second force application assembly 34 clamp the end of the pulled material 9 near the clamping mechanism 3. The guide rail assembly 31 drives the frame 32 to move the first force application assembly 33 and the second force application assembly 34 away from the cutting mechanism 2. At the same time, the pulled material 9 is also moved a short distance until the distance between the end of the pulled material 9 near the clamping mechanism 3 and the cutting table 211 is equal to the processing length of the pulled material 9 (that is, the pulled material 9 is processed into a bag shape). The length of the bag-shaped object is consistent with the length of the chain teeth 8 in the cut material 9. Then, the second push rod device 231 pushes the lifting plate 234 down along the first guide column 232 and the second guide column 233 until the lifting plate 234 pushes the cutting knife 235 to cut the material 9 on the cutting table 211. Finally, the second push rod device 231 drives the lifting plate 234 and the cutting knife 235 back to their original positions. The guide rail assembly 31 drives the frame 32 to drive the first force application assembly 33 and the second force application assembly 34 to continue moving away from the cutting mechanism 2, thereby taking away the cut material 9.
[0039] Please see Figure 6 and Figure 7 The guide rail assembly 31 includes a first guide rail device 311 and a second guide rail device 312 installed on both sides of the top of the body 1, a first guide rail platform 313 slidably connected to the first guide rail device 311, a second guide rail platform 314 slidably connected to the second guide rail device 312, and a guide rail drive device 315 rotatably connected to the first guide rail device 311 and the second guide rail device 312. The guide rail drive device 315 can synchronously drive the first guide rail device 311 and the second guide rail device 312 to drive the first guide rail platform 313 and the second guide rail platform 314 to slide respectively. The frame 32 is installed on the first guide rail platform 313 and the second guide rail platform 314.
[0040] Specifically, the first guide rail device 311 includes a first rotating member 3111, a second rotating member 3112, a first conveyor belt 3113, and a first track 3114. The first rotating member 3111 and the second rotating member 3112 are installed at both ends of the first track 3114. The first conveyor belt 3113 is sleeved on the first track 3114. The first rotating member 3111 and the second rotating member 3112 are rotatably connected to both ends of the first conveyor belt 3113. The bottom of the first guide rail platform 313 is configured to be slidably connected to the first track 3114 and fixedly connected to the first conveyor belt 3113. The second guide rail device 312 includes a third rotating member 3121, a fourth rotating member 3122, a second conveyor belt 3123, and a second track 3124. The third rotating member 3121 and the fourth rotating member 3122 are installed at both ends of the second track 3124. The second conveyor belt 3123 is sleeved on the second track 3124. The third rotating member 3121, the fourth rotating member 3122, the second rotating member 3123, the second rotating member 3124, the second rotating member 3121, the second rotating member 3122, the second rotating member 3123, the second rotating member 3124, the second rotating member 3122, the second rotating member 3123 ... All rotating parts 3122 are rotatably connected to the second conveyor belt 3123. The bottom of the second guide rail platform 314 is configured to be slidably connected to the second track 3124 and fixedly connected to the second conveyor belt 3123. The guide rail drive device 315 includes a drive motor 3151, a rotating shaft 3152, a first coupling 3153, and a second coupling 3154. The output end of the drive motor 3151 is rotatably connected to the first rotating part 3111. The first coupling 3153 and the second coupling 3154 are respectively installed at both ends of the rotating shaft 3152. The first coupling 3153 is rotatably connected to the first rotating part 3111, and the second coupling 3154 is rotatably connected to the third rotating part 3121. At this time, the drive motor 3151 can drive the first conveyor belt 3113 to slide the first guide rail platform 313 along the first track 3114, and drive the second conveyor belt 3123 to slide the second guide rail platform 314 along the second track 3124.
[0041] Working principle of guide rail assembly 31: Taking the installation position of drive motor 3151 on the machine body 1 as the observation origin, when the output end of drive motor 3151 rotates counterclockwise, the first rotating component 3111 drives the first conveyor belt 3113 to perform transmission. The first conveyor belt 3113 drives the first guide rail platform 313 to slide along the first track 3114 in a direction away from the cutting mechanism 2. Under the synchronous action of the first coupling 3153, rotating shaft 3152, and second coupling 3154, the third rotating component 3121 also synchronously drives the second conveyor belt 3123 to perform transmission. The second conveyor belt 3123 drives the second guide rail platform 314 to slide along the second track 3124 in a direction away from the cutting mechanism 2, thereby realizing that the frame 32 drives the first force application component 33 and the second force application component 34 (clamping...) After being cut, the material 9) slides away from the cutting mechanism 2; when the output end of the drive motor 3151 rotates clockwise, the first rotating component 3111 drives the first conveyor belt 3113 to perform transmission, and the first conveyor belt 3113 drives the first guide rail platform 313 to slide along the first track 3114 towards the cutting mechanism 2. Under the synchronous transmission of the first coupling 3153, the rotating shaft 3152, and the second coupling 3154, the third rotating component 3121 also synchronously drives the second conveyor belt 3123 to perform transmission, and the second conveyor belt 3123 drives the second guide rail platform 314 to slide along the second track 3124 towards the cutting mechanism 2, thereby realizing that the frame 32 drives the first force application component 33 and the second force application component 34 to slide towards the cutting mechanism 2.
[0042] Please see Figure 9 and Figure 10The first force-applying component 33 includes a third push rod device 331 mounted on the frame 32, a first sliding support 332 slidably connected to the inner bottom surface of the frame 32, a first rotating support 333 rotatably connected to the first sliding support 332, and a first gripper assembly 334 mounted on the first rotating support 333. The third push rod device 331 is connected to the first sliding support 332. The third push rod device 331 can push the first sliding support 332 to drive the first rotating support 333 to slide. The first rotating support 333 can drive the first gripper assembly 334 to rotate. The first gripper assembly 334 is used to grip the pull material 9 with a chain tooth row 8 on one side. The second force application component 34 includes a fourth push rod device 341 mounted on the frame 32, a second sliding support 342 slidably connected to the inner bottom surface of the frame 32, a second rotating support 343 rotatably connected to the second sliding support 342, and a second gripper assembly 344 mounted on the second rotating support 343. The fourth push rod device 341 is connected to the second sliding support 342. The fourth push rod device 341 can push the second sliding support 342 to drive the second rotating support 343 to slide. The second rotating support 343 can drive the second gripper assembly 344 to rotate. The second gripper assembly 344 is used to grip the pull material 9 with a chain tooth row 8 on one side.
[0043] Specifically, the third push rod device 331 is equipped with a cylinder interface, and the push rod output end of the third push rod device 331 is fixedly connected to the first sliding support 332. A third guide rail 323 and a fourth guide rail 324 are provided on the inner bottom surface of the frame 32. The third push rod device 331 can push the first sliding support 332 to drive the first rotating support 333 and the first gripper assembly 334 to slide along the third guide rail 323 and the fourth guide rail 324. The first sliding support 332 is equipped with a cylinder interface and a fifth rotating component 3321. A rotating support 333 is mounted on a fifth rotating member 3321. A first sliding support 332 can drive the fifth rotating member 3321 to rotate the first rotating support 333 and the first gripper assembly 334. The first gripper assembly 334 includes a fifth driving member 3341 and a first gripper head 3342. The first gripper head 3342 includes a first upper gripper 3342A and a first lower gripper 3342B. The fifth driving member 3341 is provided with a cylinder interface and can drive the first upper gripper 3342A and the first lower gripper 3342B. 2B clamps the upper and lower sides of the material 9; the fourth push rod device 341 is provided with a cylinder interface, and the push rod output end of the fourth push rod device 341 is fixedly connected to the second sliding support 342. The fourth push rod device 341 can push the second sliding support 342 to drive the second rotating support 343 and the second gripper assembly 344 to slide along the third guide rail 323 and the fourth guide rail 324. The second sliding support 342 is provided with a cylinder interface and a sixth rotating component 3421. The second rotating support 343 is mounted on the sixth rotating component 3421. On 421, the second sliding support 342 can drive the sixth rotating component 3421 to drive the second rotating support 343 and the second gripper assembly 344 to rotate. The second gripper assembly 344 includes a sixth driving component 3441 and a second gripper head 3442. The second gripper head 3442 includes a second upper gripper 3442A and a second lower gripper 3442B. The sixth driving component 3441 is provided with a cylinder interface. The sixth driving component 3441 can drive the second upper gripper 3442A and the second lower gripper 3442B to clamp the upper and lower sides of the material 9.
[0044] The working principle of the first force-applying component 33 and the second force-applying component 34: The first sliding support 332 is located at the end of the third guide rail 323 and the fourth guide rail 324 away from the second sliding support 342. The second sliding support 342 is located at the end of the third guide rail 323 and the fourth guide rail 324 away from the first sliding support 332. The fifth driving member 3341 drives the first gripper head 3342 to clamp the pull material 9 with a chain tooth row 8 on one side. The sixth driving member 3441 drives the second gripper head 3442 to clamp the pull material 9 with a chain tooth row 8 on one side. Then, the guide rail assembly 31 drives the frame 32 to move the first force-applying component 33 and the second force-applying component 34 away from the cutting mechanism 2. After moving a certain distance, with the installation position of the cutting mechanism 2 on the machine body 1 as the observation origin, the first sliding support 332 drives the first rotating support 333 to move... The first gripper assembly 334 rotates 90° counterclockwise. The second sliding support 342 drives the second rotating support 343 to rotate the second gripper assembly 344 clockwise by 90°. At the same time, the third pusher device 331 pushes the first sliding support 332 to slide the first rotating support 333 and the first gripper assembly 334 a certain distance closer to the second sliding support 342. The fourth pusher device 341 pushes the second sliding support 342 to slide the second rotating support 343 and the second gripper assembly 344 a small distance closer to the first sliding support 332. At this time, the material 9 is processed into a bag shape for subsequent threading and chain assembly work. Finally, the guide rail assembly 31 drives the frame 32 to return the first force application assembly 33 and the second force application assembly 34 to their original positions. At the same time, the various structures in the first force application assembly 33 and the second force application assembly 34 are also reset.
[0045] Please see Figure 9 and Figure 10The outer top surface of the frame 32 is provided with a first support frame 321 and a second support frame 322. The clamping mechanism 3 further includes a third force application component 35, which includes a fifth push rod device 351 mounted on the first support frame 321, a third guide post 352 and a fourth guide post 353 mounted on both sides of the fifth push rod device 351, a first lifting support 354 slidably connected to the third guide post 352 and the fourth guide post 353, and a third gripper assembly 355 slidably connected to the first lifting support 354. The fifth push rod device 351 is connected to the first lifting support 354, and the fifth push rod device 351 can push the first lifting support 354 to drive the third gripper assembly 355 to lift and lower. The seat 354 can drive the third gripper assembly 355 to slide; the fourth force application component 36 includes a sixth push rod device 361 mounted on the second support frame 322, a fifth guide post 362 and a sixth guide post 363 mounted on both sides of the sixth push rod device 361, a second lifting support 364 slidably connected to the fifth guide post 362 and the sixth guide post 363, and a fourth gripper assembly 365 slidably connected to the second lifting support 364. The sixth push rod device 361 is connected to the second lifting support 364. The sixth push rod device 361 can push the second lifting support 364 to drive the fourth gripper assembly 365 to rise and fall. The second lifting support 364 can drive the fourth gripper assembly 365 to slide.
[0046] Specifically, the fifth push rod device 351 is equipped with a cylinder interface, and the push rod output end of the fifth push rod device 351 is fixedly connected to the first lifting support 354. The third guide column 352 and the fourth guide column 353 are mounted on the first support frame 321. The fifth push rod device 351 can push the first lifting support 354 to drive the third gripper assembly 355 to move up and down along the third guide column 352 and the fourth guide column 353. The first lifting support 354 is equipped with a cylinder interface and a fifth guide rail 3541. A sliding mechanism is configured on the fifth guide rail 3541. A guide rail platform connected to the fifth guide rail 3541 has a third gripper assembly 355 mounted on the corresponding guide rail platform. The third gripper assembly 355 can slide along the fifth guide rail 3541. The third gripper assembly 355 includes a seventh drive member 3551 and a third gripper head 3552. The third gripper head 3552 includes a third upper gripper 3552A and a third lower gripper 3552B. The seventh drive member 3551 is provided with a cylinder interface, and the seventh drive member 3551 can drive the third upper gripper 3552A and the third lower gripper 3552B to pull the material 9. The upper and lower sides are clamped; the sixth push rod device 361 is provided with a cylinder interface, and the push rod output end of the sixth push rod device 361 is fixedly connected to the second lifting support 364. The fifth guide column 362 and the sixth guide column 363 are installed on the second support frame 322. The sixth push rod device 361 can push the second lifting support 364 to drive the fourth gripper assembly 365 to move up and down along the fifth guide column 362 and the sixth guide column 363. The second lifting support 364 is provided with a cylinder interface and a sixth guide rail 3641. The upper part is equipped with a guide rail platform that is slidably connected to the sixth guide rail 3641. The fourth gripper group 365 is installed on the corresponding guide rail platform. The fourth gripper group 365 can slide along the sixth guide rail 3641. The fourth gripper group 365 includes an eighth drive member 3651 and a fourth gripper head 3652. The fourth gripper head 3652 includes a fourth upper gripper 3652A and a fourth lower gripper 3652B. The eighth drive member 3651 can drive the fourth upper gripper 3652A and the fourth lower gripper 3652B to clamp the upper and lower sides of the pulled material 9.
[0047] The working principle of the third force application component 35 and the fourth force application component 36: The first gripper group 334, the second gripper group 344, the third gripper group 355, and the fourth gripper group 365 are located on the same horizontal plane, with the third gripper group 355 located at one end of the fifth guide rail 3541 near the cutting mechanism 2, and the fourth gripper group 365 located at one end of the sixth guide rail 3641 near the cutting mechanism 2. The seventh drive component 3551 drives the third gripper head 3552 to pull the material 9 to the middle area near the clamping mechanism 3. The clamping mechanism is activated. The eighth driving component 3651 drives the fourth gripper head 3652 to clamp the middle area of the pull material 9 near the clamping mechanism 3. (Based on the clamping of the pull material 9 by the first force application component 33 and the second force application component 34, the additional clamping of the pull material 9 by the third force application component 35 and the fourth force application component 36 provides a more stable power for the clamping mechanism 3 to drive the pull material 9 for conveying until the pull material 9 is cut off by the cutting mechanism 2.) After the pull material 9 is cut off, the seventh driving component 3551 drives... The third gripper head 3552 releases its grip on the material 9; the eighth drive unit 3651 drives the fourth gripper head 3652 to release its grip on the material 9; the fifth push rod device 351 pushes the first lifting support 354 to raise the third gripper group 355; the sixth push rod device 361 pushes the second lifting support 364 to raise the fourth gripper group 365. Simultaneously, the first lifting support 354 drives the third gripper group 355 to slide along the fifth guide rail 3541 away from the cutting mechanism 2. The second lifting support 364 drives the fourth gripper assembly 365 to slide along the sixth guide rail 3641 away from the cutting mechanism 2, providing working space for the subsequent flipping of the pulling material 9 by the first force application component 33 and the second force application component 34. Finally, when the threading mechanism 4 completes the threading and chaining work of the pulling material 9, the guide rail assembly 31 drives the frame 32 to drive the third force application component 35 and the fourth force application component 36 back to their original positions, and at the same time, the various structures in the third force application component 35 and the fourth force application component 36 are also reset.
[0048] Please see Figure 8 The clamping mechanism 3 also includes a fifth force-applying component 37 disposed between the first guide rail device 311 and the second guide rail device 312. The fifth force-applying component 37 includes a first support beam 371, a seventh push rod device 372, a support plate 373, and a mounting foot 374. The two ends of the first support beam 371 are respectively connected to the first guide rail device 311 and the second guide rail device 312. The mounting foot 374 is mounted on the first support beam 371. The seventh push rod device 372 is connected to the support plate 373. The bottom of the support plate 373 is provided with a guide limit post 375 that is slidably connected to the mounting foot 374. The seventh push rod device 372 can push the support plate 373 to rise and fall. The support plate 373 can provide support for the underside of the overturned material 9.
[0049] Specifically, the seventh push rod device 372 is equipped with a cylinder interface. The push rod output end of the seventh push rod device 372 is fixedly connected to the support plate 373. One end of the first support beam 371 is fixedly connected to the first guide rail device 311, and the other end is fixedly connected to the second guide rail device 312. The mounting foot 374 is fixedly installed on the first support beam 371. Two guide limit posts 375 are symmetrically arranged at the bottom of the support plate 373. The guide limit posts 375 are slidably connected to the mounting foot 374 through the guide holes on the mounting foot 374. The seventh push rod device 372 can push the support plate 373 to rise and fall along the guide limit posts 375. The working principle of the fifth force application component 37: When the guide rail assembly 31 drives the frame 32 to move the first force application component 33 and the second force application component 34 away from the cutting mechanism 2, the seventh push rod device 372 pushes the support plate 373 to rise along the guide limit post 375. When the first force application component 33 and the second force application component 34 flip the pull material 9, the lower side of the cut pull material 9 is on the top surface of the support plate 373. At this time, the support plate 373 can provide support for the pull material 9 and prevent the pull material 9 from undergoing other deformations in the subsequent threading and chain joining work (there is a probability that the chain tooth row 8 will not be aligned with the tooth cavity of the pull head 7, resulting in manual stoppage for intervention). Finally, the seventh push rod device 372 pushes the support plate 373 back to its original position.
[0050] Please see Figures 11 to 14 The lower mold assembly 42 includes a fixed base 421 mounted on the feeding assembly 41, an eighth push rod device 422, a fixed module 423 slidably connected to the fixed base 421, a rotating module 424 rotatably connected to the fixed module 423, and a ninth push rod device 425 mounted on the fixed module 423. The eighth push rod device 422 and the ninth push rod device 425 are respectively connected to the fixed module 423 and the rotating module 424. The eighth push rod device 422 can push the fixed module 423 to rise and fall, and the ninth push rod device 425 can push the rotating module 424 to rotate. The fixed module 423 can cooperate with the rotating module 424 to clamp the pull head 7.
[0051] Specifically, the feeding assembly 41 includes a pull head storage platform 411 and a pull head conveyor platform 412. The pull head storage platform 411 includes: a pull head storage cylinder 4111, a pull head conveyor belt 4112, a first guide frame 4113, a second guide frame 4114, a pull head pusher 4115, and a first pull head push rod 4116. The two sides of the pull head conveyor belt 4112 are respectively connected to the first guide frame 4113 and the second guide frame 4114. The top of the first guide frame 4113 is connected to the pull head storage cylinder 4111, and the second guide frame 4114... A seventh guide rail 4114A is provided, and the pull head push plate 4115 is slidably connected to the second guide frame 4114 via the seventh guide rail 4114A. A first pull head push rod 4116 is provided with a cylinder interface. The first pull head push rod 4116 is mounted on the second guide frame 4114, and its push rod output end is fixedly connected to the pull head push plate 4115. The first pull head push rod 4116 can push the pull head push plate 4115 to push the pull head 7 from the pull head conveyor belt 4112 to the pull head conveyor table 412; pull head conveying... Platform 412 includes: a slider guide rail support 4121, a second slider push rod 4122, a slider rotation support 4123, and a slider clamp 4124. The second slider push rod 4122 is equipped with a cylinder interface, and its push rod output end is fixedly connected to the slider rotation support 4123. Both the slider guide rail support 4121 and the second slider push rod 4122 are mounted on the machine body 1. An eighth guide rail 4121A is provided on the slider guide rail support 4121, and the slider rotation support 4123 is connected to the eighth guide rail 4121A. 1A is slidably connected to the slider guide rail support 4121. One end of the slider clamp 4124 is rotatably connected to the slider rotating support 4123, and the other end can receive the slider 7 pushed by the slider push plate 4115. The slider clamp 4124 is provided with a cylinder interface (thereby driving the slider clamp 4124 to rotate around the rotation connection between the slider clamp 4124 and the slider rotating support 4123). The second slider push rod 4122 can push the slider rotating support 4123 to slide along the eighth guide rail 4121A. The lower mold assembly 42 is connected to the pull head guide rail support 4121 of the pull head conveyor table 412 via the fixed base 421. The eighth push rod device 422 is provided with a cylinder interface. The push rod output end of the eighth push rod device 422 is fixedly connected to the bottom of the fixed module 423. The eighth push rod device 422 can push the fixed module 423 to drive the rotating module 424 and the ninth push rod device 425 to rise and fall. The ninth push rod device 425 is provided with a cylinder interface. The push rod output end of the ninth push rod device 425 is provided with a transmission block 4251. The bottom of the rotating module 424 is rotatably connected to the transmission block 4251. The ninth push rod device 425 can push the transmission block 4251 to drive the rotating module 424 to rotate. Working principle of lower mold assembly 42: The slider 7 in slider storage cylinder 4111 is conveyed from the first guide frame 4113 to the second guide frame 4114 via slider conveyor belt 4112. The first slider push rod 4116 pushes the slider push plate 4115 along the seventh guide rail 4114A to push the slider 7 to the slider clamp 4124 (before the first slider push rod 4116 pushes the slider 7, the slider clamp 4124 is pre-rotated until the slider clamp 4124 and the slider push plate 4115 are aligned). The first slider push rod 4116 drives the slider push plate 4115 back to its original position. The second slider push rod 4122 pushes the slider rotation support 4123 to drive the slider clamp 4124 along the eighth guide rail 4114A. 121A slides to the upper side of the eighth push rod device 422, and the ninth push rod device 425 pushes the rotating module 424 to rotate toward the fixed module 423. The top of the rotating module 424 cooperates with the top of the fixed module 423 to clamp the pull head 7. The second pull head push rod 4122 drives the pull head clamp 4124 back to its original position. The eighth push rod device 422 pushes the fixed module 423 to drive the rotating module 424, the ninth push rod device 425, and the pull head 7 to rise to the lower side of the upper mold assembly 43. Finally, after the pull head 7 is threaded onto the chain tooth row 8, the ninth push rod device 425 drives the rotating module 424 to reset, and the eighth push rod device 422 drives the rotating module 424 and the ninth push rod device 425 to reset.
[0052] Please see Figure 11 and Figure 14 The upper mold assembly 43 includes a second support beam 431 mounted on the base 21, a third support frame 432 mounted on the second support beam 431, an upper module 433 mounted on the top of the third support frame 432, and a chain engaging device 434 mounted on the bottom of the third support frame 432. The bottom of the upper module 433 has a snap-fit cavity 4331. The outer contour of the pull head 7 matches the snap-fit cavity 4331. The clamping mechanism 3 can drive the pull material 9 to pass between the upper module 433 and the chain engaging device 434. When the snap-fit cavity 4331 cooperates with the fixing module 423 and the rotating module 424 to fix the pull head 7, the pull head 7 is threaded onto the chain tooth row 8.
[0053] Please see Figure 11 and Figure 14 The chain closing device 434 includes a bidirectional cylinder 4341, a first transmission component 4342, a second transmission component 4343, a first chain closing mold 4344, and a second chain closing mold 4345. The bidirectional cylinder 4341 is connected to the first transmission component 4342 and the second transmission component 4343. The first chain closing mold 4344 and the second chain closing mold 4345 are respectively connected to the first transmission component 4342 and the second transmission component 4343. The bidirectional cylinder 4341 can synchronously drive the first transmission component 4342 and the second transmission component 4343 to drive the first chain closing mold 4344 and the second chain closing mold 4345 to move. The first chain closing mold 4344 can cooperate with the second chain closing mold 4345 to close the chain teeth 8.
[0054] Specifically, one end of the second support beam 431 is fixedly connected to the base 21, and the other end is fixedly connected to the third support frame 432. The upper module 433 is fixedly installed on the top of the third support frame 432, and the chain engaging device 434 is fixedly installed on the bottom of the third support frame 432. In the chain engaging device 434, a bidirectional cylinder 4341 is fixedly installed on the bottom of the third support frame 432. The bidirectional cylinder 4341 is provided with a cylinder interface, and the two output ends of the bidirectional cylinder 4341 are respectively connected to the first transmission component 4342 and the second transmission component 4342. Two transmission components 4343 are fixedly connected. The first chain closing mold 4344 and the second chain closing mold 4345 are fixedly connected to the first transmission component 4342 and the second transmission component 4343, respectively. The bidirectional cylinder 4341 can synchronously drive the first transmission component 4342 and the second transmission component 4343 to drive the first chain closing mold 4344 and the second chain closing mold 4345 to close (i.e., the first chain closing mold 4344 moves toward the second chain closing mold 4345 and the second chain closing mold 4345 moves toward the first chain closing mold 4344). Working principle of upper mold assembly 43: The pull head conveyor 412 conveys the pull head 7 provided by the pull head storage platform 411 to the upper side of the eighth pusher device 422. The ninth pusher device 425 pushes the rotating module 424 to rotate toward the fixed module 423. The top of the rotating module 424 cooperates with the top of the fixed module 423 to clamp the pull head 7. The pull head conveyor 412 returns to its original position. The eighth pusher device 422 pushes the fixed module 423 to drive the rotating module 424, the ninth pusher device 425, and the pull head 7 to the lower side of the upper mold assembly 43. The top surface of the pull head 7 is snapped into the snap-fit cavity 4331. The guide rail drive device 315 drives the frame 32 on the first guide rail platform 313 and the second guide rail platform 314 to drive the first force application component 33 and the second force application component 34 to continue moving away from the cutting mechanism 2. The pull head 7, which is fixed by the clamping cavity 4331, the fixing module 423, and the rotating module 424, moves in the direction of the material being pulled. Under the conveying action of the clamping mechanism 3 on the material being pulled, the pull head 7 is successfully inserted into the chain tooth row 8 in the material being pulled. Then, the lower die assembly 42 returns to its original position and the bidirectional cylinder 4341 is activated. The bidirectional cylinder 4341 drives the first chain closing die 4344 and the second chain closing die 4345 to close. Under the conveying action of the clamping mechanism 3 on the material being pulled, the side of the first chain closing die 4344 facing the second chain closing die 4345 limits the chain tooth row 8, and the side of the second chain closing die 4345 facing the first chain closing die 4344 also limits the chain tooth row 8. The chain tooth row 8 completes the chain closing between the first chain closing die 4344 and the second chain closing die 4345. Finally, the chain closing device 434 returns to its original position.
[0055] The working principle of the fully automatic cutting, threading, and chain-joining integrated machine: 1. The pressing device 223 clamps the pulled material 9. The first pusher device 221 pushes the feeding platform 222 and the pressing device 223 to transport the pulled material 9 between the cutting assembly 23 and the cutting table 211. Then, the pressing device 223 releases the clamping of the pulled material 9. The first pusher device 221 pushes the feeding platform 222 and the pressing device 223 back to their original positions. The first gripper group 334, the second gripper group 344, the third gripper group 355, and the fourth gripper group 365 clamp the end of the pulled material 9 near the clamping mechanism 3. The guide rail drive device 315 drives the first guide rail platform 313. The frame 32 on the second guide rail platform 314 drives the first force application component 33, the second force application component 34, the third force application component 35, and the fourth force application component 36 to move away from the cutting mechanism 2 until the distance between the end of the pull material 9 near the clamping mechanism 3 and the cutting table 211 is equal to the processing length of the pull material 9. Then, the second push rod device 231 pushes the cutting blade 235 to cut the pull material 9 on the cutting table 211 and immediately drives the cutting blade 235 back to its original position. The guide rail drive device 315 is restarted, and the cut pull material 9 is taken out of the cutting mechanism 2 by the clamping mechanism 3. 2. The third gripper group 355 and the fourth gripper group 365 release their gripping of the material 9. The fifth pusher device 351 and the sixth pusher device 361 respectively drive the third gripper group 355 and the fourth gripper group 365 to rise. Taking the installation position of the cutting mechanism 2 on the machine body 1 as the observation origin, the first sliding support 332 drives the first rotating support 333 to rotate the first gripper group 334 counterclockwise by 90°, and the second sliding support 342 drives the second rotating support 343 to rotate the second gripper group 344 clockwise by 90°. At the same time, the third... The three-push rod device 331 pushes the first sliding support 332, causing the first rotating support 333 and the first gripper group 334 to slide a distance closer to the second sliding support 342. The fourth push rod device 341 pushes the second sliding support 342, causing the second rotating support 343 and the second gripper group 344 to slide a distance closer to the first sliding support 332. At this time, the material 9 is processed into a bag shape. The seventh push rod device 372 pushes the support plate 373 to rise, and the support plate 373 provides support for the lower side of the material 9 that has been processed into a bag shape. 3. The pull head conveyor 412 conveys the pull head 7 provided by the pull head storage platform 411 to the upper side of the eighth pusher device 422. The ninth pusher device 425 pushes the rotating module 424 to rotate toward the fixed module 423. The top of the rotating module 424 cooperates with the top of the fixed module 423 to clamp the pull head 7. The pull head conveyor 412 returns to its original position. The eighth pusher device 422 pushes the fixed module 423, causing the rotating module 424, the ninth pusher device 425, and the pull head 7 to rise to the lower side of the upper mold assembly 43. The top surface of the pull head 7 is snapped into the snap-fit cavity 4331. The guide rail drive device 315 drives the frame 32 on the first guide rail platform 313 and the second guide rail platform 314 to drive the first force application component 33 and the second force application component 34 to continue moving away from the cutting mechanism 2. Under the conveying action of the clamping mechanism 3 on the pull material 9, the material is snapped into the snap-fit cavity 4331. 31. The pull head 7, which is fixed by the fixing module 423 and the rotating module 424, is successfully threaded onto the chain tooth row 8 in the pull material 9. Then, the lower die assembly 42 returns to its original position, and the bidirectional cylinder 4341 is activated. The bidirectional cylinder 4341 drives the first chain closing die 4344 and the second chain closing die 4345 to close. Under the conveying action of the clamping mechanism 3 on the pull material 9, the chain tooth row 8, which is limited by the first chain closing die 4344 and the second chain closing die 4345, completes the chain closing between the first chain closing die 4344 and the second chain closing die 4345. Finally, the chain closing device 434 returns to its original position, the seventh push rod device 372 pushes the support plate 373 back to its original position, and the clamping mechanism 3 drives the pull material 9 to move to the upper side of the material cart 5. The first gripper group 334 and the second gripper group 344 release the gripping of the pull material 9. After the pull material 9 is threaded and closed, it falls into the material cart 5, and the clamping mechanism 3 returns to its original position.
[0056] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A fully automatic cutting, threading, and chain-joining integrated machine, characterized in that, It includes a machine body (1), a cutting mechanism (2), a clamping mechanism (3), and a threading mechanism (4). The cutting mechanism (2), the clamping mechanism (3), and the threading mechanism (4) are all installed on the machine body (1). The clamping mechanism (3) can drive the material puller (9) to convey the material. The cutting mechanism (2) includes a base (21) mounted on the machine body (1), and a feeding assembly (22) and a cutting assembly (23) mounted on the base (21). The feeding assembly (22) is used to convey the pulled material (9) to the lower side of the cutting assembly (23). The cutting assembly (23) can cooperate with the base (21) to cut the pulled material (9). The clamping mechanism (3) includes a guide rail assembly (31) mounted on the machine body (1), a frame (32) mounted on the guide rail assembly (31), and a first force application component (33) and a second force application component (34) mounted on the frame (32). The guide rail assembly (31) can drive the frame (32) to move. The first force application component (33) can cooperate with the second force application component (34) to clamp and flip the pulled material (9). The threading mechanism (4) includes a feeding assembly (41) installed on the body (1), a lower mold assembly (42) installed on one side of the feeding assembly (41), and an upper mold assembly (43) set on the upper side of the lower mold assembly (42). The lower mold assembly (42) can cooperate with the upper mold assembly (43) to thread the thread (7) provided by the feeding assembly (41) onto the chain tooth row (8) in the pulling material (9) and close the chain tooth row (8) under the conveying action of the pulling material (9).
2. The fully automatic cutting, threading, and chain-joining integrated machine according to claim 1, characterized in that, The feeding assembly (22) includes a first push rod device (221) installed on the inner bottom surface of the base (21), a feeding platform (222) slidably connected to the inner bottom surface of the base (21), and a pressing device (223) installed on the top surface of the feeding platform (222). The first push rod device (221) is connected to the feeding platform (222). The first push rod device (221) can push the feeding platform (222) to drive the pressing device (223) to slide. A cutting table (211) is provided on the inner bottom surface of the base (21). The pressing device (223) can cooperate with the feeding platform (222) to transport the material (9) to the top surface of the cutting table (211).
3. The fully automatic cutting, threading, and chain-joining integrated machine according to claim 2, characterized in that, The cutting assembly (23) includes a second push rod device (231) installed on the top surface of the outer side of the base (21), a first guide post (232) and a second guide post (233) installed on both sides of the second push rod device (231), a lifting plate (234) slidably connected to the first guide post (232) and the second guide post (233), and a cutting blade (235) installed on the bottom surface of the lifting plate (234). The second push rod device (231) is connected to the lifting plate (234), and the second push rod device (231) can push the lifting plate (234) to drive the cutting blade (235) to cut the material (9) on the top surface of the cutting table (211).
4. The fully automatic cutting, threading, and chain-joining integrated machine according to claim 1, characterized in that, The guide rail assembly (31) includes a first guide rail device (311) and a second guide rail device (312) installed on both sides of the top of the body (1), a first guide rail platform (313) slidably connected to the first guide rail device (311), a second guide rail platform (314) slidably connected to the second guide rail device (312), and a guide rail drive device (315) rotatably connected to the first guide rail device (311) and the second guide rail device (312). The guide rail drive device (315) can synchronously drive the first guide rail device (311) and the second guide rail device (312) to drive the first guide rail platform (313) and the second guide rail platform (314) to slide respectively. The frame (32) is installed on the first guide rail platform (313) and the second guide rail platform (314).
5. The fully automatic cutting, threading, and chain-joining integrated machine according to claim 4, characterized in that: The first force application component (33) includes a third push rod device (331) mounted on the frame (32), a first sliding support (332) slidably connected to the bottom surface of the inner side of the frame (32), a first rotating support (333) rotatably connected to the first sliding support (332), and a first gripper group (334) mounted on the first rotating support (333). The third push rod device (331) is connected to the first sliding support (332). The third push rod device (331) can push the first sliding support (332) to drive the first rotating support (333) to slide. The first rotating support (333) can drive the first gripper group (334) to rotate. The first gripper group (334) is used to grip the pull material (9) with a chain tooth row (8) on one side. The second force application component (34) includes a fourth push rod device (341) mounted on the frame (32), a second sliding support (342) slidably connected to the bottom inner side of the frame (32), a second rotating support (343) rotatably connected to the second sliding support (342), and a second gripper assembly (344) mounted on the second rotating support (343). The fourth push rod device (341) is connected to the second sliding support (342). The fourth push rod device (341) can push the second sliding support (342) to drive the second rotating support (343) to slide. The second rotating support (343) can drive the second gripper assembly (344) to rotate. The second gripper assembly (344) is used to grip the pull material (9) with a chain tooth row (8) on one side.
6. The fully automatic cutting, threading, and chain-joining integrated machine according to claim 4, characterized in that, The outer top surface of the frame (32) is provided with a first support frame (321) and a second support frame (322), and the clamping mechanism (3) further includes: The third force-applying component (35) includes a fifth push rod device (351) mounted on a first support frame (321), a third guide column (352) and a fourth guide column (353) mounted on both sides of the fifth push rod device (351), a first lifting support (354) slidably connected to the third guide column (352) and the fourth guide column (353), and a third gripper group (355) slidably connected to the first lifting support (354). The fifth push rod device (351) is connected to the first lifting support (354). The fifth push rod device (351) can push the first lifting support (354) to drive the third gripper group (355) to lift and lower. The first lifting support (354) can drive the third gripper group (355) to slide. The fourth force-applying component (36) includes a sixth push rod device (361) mounted on the second support frame (322), a fifth guide post (362) and a sixth guide post (363) mounted on both sides of the sixth push rod device (361), a second lifting support (364) slidably connected to the fifth guide post (362) and the sixth guide post (363), and a fourth gripper group (365) slidably connected to the second lifting support (364). The sixth push rod device (361) is connected to the second lifting support (364). The sixth push rod device (361) can push the second lifting support (364) to drive the fourth gripper group (365) to lift and lower. The second lifting support (364) can drive the fourth gripper group (365) to slide.
7. The fully automatic cutting, threading, and chain-joining integrated machine according to claim 4, characterized in that, The clamping mechanism (3) further includes a fifth force-applying component (37) disposed between the first guide rail device (311) and the second guide rail device (312). The fifth force-applying component (37) includes a first support beam (371), a seventh push rod device (372), a support plate (373), and a mounting foot (374). The two ends of the first support beam (371) are respectively connected to the first guide rail device (311) and the second guide rail device (312). The mounting foot (374) is mounted on the first support beam (371). The seventh push rod device (372) is connected to the support plate (373). The bottom of the support plate (373) is provided with a guide limiting post (375) that is slidably connected to the mounting foot (374). The seventh push rod device (372) can push the support plate (373) to rise and fall. The support plate (373) can provide support for the underside of the overturned material (9).
8. The fully automatic cutting, threading, and chain-joining integrated machine according to claim 1, characterized in that, The lower mold assembly (42) includes a fixed base (421) and an eighth push rod device (422) mounted on the feeding assembly (41), a fixed module (423) slidably connected to the fixed base (421), a rotating module (424) rotatably connected to the fixed module (423), and a ninth push rod device (425) mounted on the fixed module (423). The eighth push rod device (422) and the ninth push rod device (425) are respectively connected to the fixed module (423) and the rotating module (424). The eighth push rod device (422) can push the fixed module (423) to lift and lower, and the ninth push rod device (425) can push the rotating module (424) to rotate. The fixed module (423) can cooperate with the rotating module (424) to clamp the pull head (7).
9. The fully automatic cutting, threading, and chain-joining integrated machine according to claim 8, characterized in that, The upper mold assembly (43) includes a second support beam (431) mounted on the base (21), a third support frame (432) mounted on the second support beam (431), an upper module (433) mounted on the top of the third support frame (432), and a chain engaging device (434) mounted on the bottom of the third support frame (432). The bottom of the upper module (433) is provided with a snap-fit cavity (4331). The outer contour of the pull head (7) matches the snap-fit cavity (4331). The clamping mechanism (3) can drive the pull material (9) to pass between the upper module (433) and the chain engaging device (434). When the snap-fit cavity (4331) cooperates with the fixing module (423) and the rotating module (424) to fix the pull head (7), the pull head (7) is threaded onto the chain tooth row (8).
10. A fully automatic cutting, threading, and chain-joining integrated machine according to claim 9, characterized in that, The chain-joining device (434) includes a bidirectional cylinder (4341), a first transmission component (4342), a second transmission component (4343), a first chain-joining mold (4344), and a second chain-joining mold (4345). The bidirectional cylinder (4341) is connected to the first transmission component (4342) and the second transmission component (4343). The first chain-joining mold (4344) and the second chain-joining mold (4345) are respectively connected to the first transmission component (4342) and the second transmission component (4343). The bidirectional cylinder (4341) can synchronously drive the first transmission component (4342) and the second transmission component (4343) to drive the first chain-joining mold (4344) and the second chain-joining mold (4345) to move. The first chain-joining mold (4344) can cooperate with the second chain-joining mold (4345) to join the chain teeth (8).