A lifting device for a hull separating hull.

CN122558591APending Publication Date: 2026-08-14PINGJIANG COUNTY YUANDE AGRICULTURAL DEVELOPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-06-03
Publication Date
2026-08-14

AI Technical Summary

Technical Problem

[0004]本发明提供一种谷糙分离筛用的提升装置,旨在解决现有的谷糙分离筛分后,分离后的稻谷返回砻谷机二次加工时需要借助提升装置进行输送,参与加工的机构较为复杂,不仅增加制造维护成本,也降低稻谷加工的效率的问题

Benefits of technology

通过分离提升机构以及分离提升电机的设置和配合使用:分离提升机构与分离提升电机的核心贡献在于将“谷糙分离”与“稻谷提升”两大功能集成于同一传动系统中,实现了结构一体化设计,直接解决了背景技术中设备分立、机构冗余的问题;该设计无需额外配置独立的斗式提升机或螺旋输送机,减少了设备占地面积与传动节点,降低了制造与维护成本。同时,稻谷在分离后即处于高位,便于直接回流至砻谷机二次加工,缩短了物料转运路径,提升了加工连贯性与效率;

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Abstract

This invention relates to the field of paddy rice separation technology and provides a lifting device for paddy rice separation sieves, including a base mechanism: a separation lifting mechanism is provided at the upper end of the base mechanism; a separation lifting motor is fixedly connected to the outer wall of the base mechanism; a sample sampling mechanism is fixedly connected to the outer wall of the base mechanism; a sampling mechanism is provided on the inner wall of the separation lifting mechanism; and an identification marker is fixedly connected to the outer wall of the separation lifting mechanism. Through the arrangement and coordinated use of the separation lifting mechanism and the separation lifting motor, the core contribution of the separation lifting mechanism and the separation lifting motor lies in integrating the two major functions of "paddy rice separation" and "paddy rice lifting" into the same transmission system, achieving an integrated structural design and directly solving the problems of separate equipment and redundant mechanisms in the background technology. This design eliminates the need for an additional independent bucket elevator or screw conveyor, reducing the equipment footprint and transmission nodes, and lowering manufacturing and maintenance costs.
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Description

Technical Field

[0001] This invention belongs to the field of rice-coarse separation technology, and particularly relates to a lifting device for a rice-coarse separation screen. Background Technology

[0002] Paddy-brown rice separation is a core process in paddy processing that utilizes the differences in physical properties between paddy rice and brown rice, such as specific gravity, particle size, and coefficient of friction, to grade the mixture using mechanical devices. This process employs a horizontally reciprocating separating plate or vibrating screen. Brown rice sinks and is then conveyed upwards by a bi-directionally inclined separating plate with raised points, while paddy rice floats and slides downwards. The separated paddy rice is returned to the hulling machine for secondary processing, while the brown rice enters the milling process. The process requires that the brown rice content be controlled below 40 grains / kg, and the brown rice content in the returned hulled paddy rice should not exceed 10%. This process directly affects milling precision and production efficiency. Incomplete separation will lead to increased equipment energy consumption, damage to brown rice, and dust and noise pollution.

[0003] In existing rice-hulling separation screens, the separated rice needs to be transported back to the rice huller for secondary processing using a lifting device. The mechanisms involved in the processing are relatively complex, which not only increases manufacturing and maintenance costs but also reduces the efficiency of rice processing. To avoid the above situation, a lifting device for rice-hulling separation screens is provided. Summary of the Invention

[0004] This invention provides a lifting device for a rice-hulling separator, which aims to solve the problem that when the separated rice is returned to the rice huller for secondary processing after rice-hulling, it needs to be transported by a lifting device. The mechanism involved in the processing is relatively complex, which not only increases manufacturing and maintenance costs, but also reduces the efficiency of rice processing.

[0005] The present invention is implemented as follows: a lifting device for separating husks of rice and husks includes a base mechanism; a separating lifting mechanism is provided at the upper end of the base mechanism; a separating lifting motor is fixedly connected to the outer wall of the base mechanism; a sample sampling mechanism is fixedly connected to the outer wall of the base mechanism; a sampling mechanism is provided on the inner wall of the separating lifting mechanism; and an identification marker is fixedly connected to the outer wall of the separating lifting mechanism. The separation and lifting mechanism includes a separation and lifting drive assembly mounted on the base mechanism, and a metal separation mesh assembly is provided on the outer wall of the separation and lifting drive assembly. The separation and lifting drive assembly includes a drive shaft, the outer wall of which is engaged with a linkage mechanism, and the outer wall of the linkage mechanism is fitted with an inner belt.

[0006] Preferably, the linkage condition includes multiple link shafts, with link blocks connected to both ends of the link shafts, a first side bracket fixedly connected to one end of the link shaft, and a second side bracket fixedly connected to the end of the link shaft away from the first side bracket. The second side bracket is fixedly connected to the connecting shaft by bolts, and both the outer walls of the first side bracket and the second side bracket are provided with mesh slots. The inner belt component includes a belt adhered to the outer wall of the connecting block, with a notch on one side of the belt and a thin layer on the corresponding side of the belt. The outer walls of the belt on both sides are raised to collect brown rice. The gaps and thin layers are located on the raised parts of the belt on both sides. The thickness of the raised part of the belt with the thin layer is half the thickness of the other parts at the same location.

[0007] Preferably, the drive shaft includes a central shaft, a plurality of limiting baffles are fixedly connected to the outer wall of the central shaft, and a linkage gear is fixedly connected to the outer wall of the central shaft; The linkage gear and multiple connecting shafts are meshed together, and two adjacent limit plates form a limit groove that cooperates with the connecting block.

[0008] Preferably, the metal separation mesh assembly includes a metal separation mesh inserted into the inner walls of the first side bracket and the second side bracket, and a baffle is inserted into the outer wall of the metal separation mesh; The baffle includes a plastic baffle, the bottom of which has a slot, and the plastic baffle and the metal separation mesh are connected by the slot.

[0009] Preferably, the sampling mechanism includes a first telescopic hydraulic cylinder fixedly connected to a first side seat, an inner sliding frame fixedly connected to the telescopic end of the first telescopic hydraulic cylinder, and a sampling component provided on one side of the inner sliding frame; Among them, such as Figure 6 As shown, the front end of the inner sliding frame is raised so that it touches the thin layer, and the outer wall of the first telescopic hydraulic cylinder fits tightly against the notch in the belt. The sampling assembly includes a pusher connector fixedly connected to one side of the inner sliding frame. One end of the pusher connector is connected to a limit connector. A connector is fixedly connected to the outer wall of the limit connector. A connector plate is inserted into the inner wall of the connector plate. A sampler is fixedly connected to the outer wall of the connector plate. Short sliding shafts are fixedly connected to both sides of the sampler. The outer walls of the short sliding shafts are slidably connected to the inner wall of the inner sliding frame. The pusher connector includes a second telescopic hydraulic cylinder fixedly connected to one side of the inner sliding frame. The telescopic end of the second telescopic hydraulic cylinder is fixedly connected to a limit connecting slider. The upper and lower ends of the limit connecting slider are both fixedly connected to magnetorheological fluid packs. The connecting seat includes a seat body fixedly connected to a limiting connecting seat, a slot is provided on the top of the seat body, an electronic lock is fixedly connected to the outer wall of one end of the seat body, and an ejection hydraulic cylinder is fixedly connected to the outer wall of the seat body. One side of the connecting plate has a lock hole, which is used in conjunction with the electronic lock. Under normal conditions, the electronic lock is fixedly connected to the connecting plate through the lock hole. The inner wall of the limiting connection seat is provided with a vertical sliding groove. The limiting connection slider and the magnetorheological fluid bag are both arranged on the inner wall of the vertical sliding groove. The limiting connection slider is fitted and slidably connected with the inner wall of the vertical sliding groove. The outer wall of the limiting connection seat is provided with an electromagnetic block that works in conjunction with the magnetorheological fluid bag. The outer layer of the magnetorheological fluid package is equipped with anti-slip protrusions.

[0010] Preferably, the sample sampling mechanism includes a first external connecting seat fixedly connected to the outer wall of the base mechanism, a second external connecting seat fixedly connected to the outer wall of the first external connecting seat, a third external connecting seat fixedly connected to the outer wall of the second external connecting seat, a monitoring probe fixedly connected to one side of the second external connecting seat, a lifting hydraulic cylinder fixedly connected to the outer wall of the third external connecting seat, an external connecting slot fixedly connected to the telescopic end of the lifting hydraulic cylinder, and a sampling component provided on the inner wall of the external connecting slot. The monitoring probe and the identification block are used together.

[0011] Preferably, the sampling assembly includes a push-and-retract hydraulic cylinder fixedly connected to the inner wall of the outer connecting slot and an inner limiting slide block slidably connected to the inner wall of the outer connecting slot. The telescopic end of the push-and-retract hydraulic cylinder is fixedly connected to the outer wall of the inner limiting slide block. An electronic scale is fixedly connected to the top of the inner limiting slide block, and a sampling slot seat is provided on the top of the electronic scale. The sampling slot seat includes a sampling slot seat adhered to the electronic scale and a secondary slot seat fixedly connected to the inner limit slide. A pushing hydraulic cylinder is fixedly connected to the outer wall of the sampling slot seat, and a pushing plate is fixedly connected to the telescopic end of the pushing hydraulic cylinder. A slanted material receiving plate is fixedly connected to the top of the secondary slot seat. Among them, such as Figure 8 As shown, the inner wall of the sampling slot is provided with a "quantitative scraping line". The groove below the "quantitative scraping line" in the sampling slot is a unit volume groove, and the bottom of the push plate is aligned with the "quantitative scraping line".

[0012] Preferably, the base mechanism includes a fixed base assembly, a movable base is provided on the inner wall, a toothed plate is fixedly connected to the top of the movable base, a support column is fixedly connected to the top of the movable base, the separation lifting motor is fixedly connected to the support column, and the two ends of the central shaft are rotatably connected to the inner wall of the support column.

[0013] Preferably, the fixed base assembly includes a fixed base, the top of which is embedded with a plurality of rolling shafts, and the fixed base and the movable base are in contact. A horizontal bar is fixedly connected to the inner wall of the fixed base, and a regulating motor is fixedly connected to the outer wall of the horizontal bar. The output shaft of the regulating motor is fixedly connected to a regulating gear through a coupling. The outer wall of the regulating gear meshes with the outer wall of the gear plate, and the movable base is located between the fixed base and the horizontal bar.

[0014] Compared with the prior art, the embodiments of this application have the following main advantages: By combining and using a separation and lifting mechanism and a separation and lifting motor, the core contribution of these two mechanisms lies in integrating the two major functions of "rice-hulling separation" and "rice lifting" into the same transmission system. This achieves an integrated structural design, directly solving the problems of separate equipment and redundant mechanisms in the prior art. This design eliminates the need for an additional independent bucket elevator or screw conveyor, reducing the equipment footprint and transmission nodes, and lowering manufacturing and maintenance costs. Simultaneously, the rice is at a high position after separation, facilitating direct return to the rice huller for secondary processing, shortening the material transfer path, and improving processing continuity and efficiency. By combining and using a separation and lifting mechanism, a separation and lifting motor, a sample inspection mechanism, a sampling mechanism, and identification blocks, this combination not only achieves integrated separation and lifting but also integrates online automatic sampling and quality inspection functions, forming a closed-loop system of "separation-lifting-inspection". This significantly improves the automation level and quality control capabilities of the processing. This closed-loop feedback mechanism effectively ensures separation accuracy, prevents defective products from flowing into subsequent rice milling processes, and reduces energy consumption and the risk of rice grain damage. The base mechanism, through its adjustable reciprocating motion, adds auxiliary screening excitation to the entire separation and lifting process, enhancing the stratification effect of materials on the metal separation mesh and improving separation purity and adaptability. Compared to solutions relying solely on gravity and transmission vibration, this design significantly improves separation efficiency and purity. Furthermore, operators can flexibly adjust the frequency and amplitude of the reciprocating motion according to rice variety, moisture content, or processing speed, enhancing the equipment's adaptability to different materials. This motion mechanism is integrated within the base, eliminating the need for complex external structures, simplifying maintenance, and further solidifying the overall compactness and reliability of the device. Attached Figure Description

[0015] Figure 1 This is the main view of the present invention; Figure 2 This is a schematic diagram of the separation and lifting mechanism of the present invention; Figure 3 This is a schematic diagram of the structure of the metal separation mesh assembly of the present invention; Figure 4 This is a schematic diagram of the structure of the separation and lifting drive component of the present invention; Figure 5This is a schematic diagram of the connection structure between the sampling mechanism and the separation and lifting drive assembly of the present invention; Figure 6 This is a schematic diagram of the sampling mechanism of the present invention; Figure 7 This is a schematic diagram of the sample sampling mechanism of the present invention; Figure 8 This is a schematic diagram of the sampling component of the present invention; Figure 9 This is a schematic diagram of the base mechanism of the present invention; Figure 10 This is a structural schematic diagram of the fixed base assembly of the present invention.

[0016] In the diagram: 1. Base mechanism; 101. Fixed base assembly; 1011. Fixed base; 1012. Rolling shaft; 1013. Control motor; 1014. Control gear; 1015. Horizontal bar seat; 102. Movable base; 103. Toothed plate; 104. Support column; 2. Separation and lifting mechanism; 201. Metal separation mesh assembly; 2011. Metal separation mesh; 2012. Baffle; 20121. Plastic baffle; 20122. Card slot; 202. Separation and lifting drive assembly; 20 21. Drive shaft component; 20211. Central shaft; 20212. Limiting stop plate; 20213. Linkage gear; 2022. Linkage chain condition; 20221. First side bracket; 20222. Linking block; 20223. Linking shaft; 20224. Second side bracket; 2023. Inner belt component; 20231. Belt; 20232. Notch; 20233. Thin layer area; 3. Sample sampling mechanism; 301. First external connecting seat; 302. Second external connecting seat; 303. Monitoring 304. Probe; 305. Third external connecting seat; 306. Lifting hydraulic cylinder; 307. External connecting slot seat; 308. Sampling assembly; 3071. Push-and-retract hydraulic cylinder; 3072. Inner limit slide; 3073. Electronic scale; 3074. Sampling slot seat; 30741. Sampling slot seat; 30742. Sub-slot seat; 30743. Push-leveling hydraulic cylinder; 30744. Push plate; 30745. Inclined connecting plate; 4. Sampling mechanism; 401. First telescopic hydraulic cylinder; 402. Inner sliding frame; 4 03. Sampling component; 4031. Pushing connector; 40311. Second telescopic hydraulic cylinder; 40312. Limiting connecting slider; 40313. Magnetorheological fluid tank; 4032. Limiting connecting seat; 4033. Connecting seat; 40331. Seat body; 40332. Slot; 40333. Ejection hydraulic cylinder; 40334. Electronic lock; 4034. Connecting insert plate; 4035. Sampler; 4036. Short sliding shaft; 4037. Electromagnetic block; 5. Separation lifting motor; 6. Identification marker block. Detailed Implementation

[0017] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.

[0018] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0019] This invention provides a lifting device for a rice bran separator, including a base mechanism 1: a separation lifting mechanism 2 is provided at the upper end of the base mechanism 1, a separation lifting motor 5 is fixedly connected to the outer wall of the base mechanism 1, a sample sampling mechanism 3 is fixedly connected to the outer wall of the base mechanism 1, a sampling mechanism 4 is provided on the inner wall of the separation lifting mechanism 2, and an identification block 6 is fixedly connected to the outer wall of the separation lifting mechanism 2. The separation and lifting mechanism 2 includes a separation and lifting drive assembly 202 disposed on the base mechanism 1, and a metal separation mesh assembly 201 is disposed on the outer wall of the separation and lifting drive assembly 202. The separation lifting drive assembly 202 includes a drive shaft 2021, a linkage chain condition 2022 is engaged with the outer wall of the drive shaft 2021, and an inner belt component 2023 is attached to the outer wall of the linkage chain condition 2022.

[0020] The linkage condition 2022 includes multiple link shafts 20223. Both ends of the link shaft 20223 are connected to link blocks 20222. One end of the link shaft 20223 is fixedly connected to a first side bracket 20221. The end of the link shaft 20223 away from the first side bracket 20221 is fixedly connected to a second side bracket 20224. The second side bracket 20224 is fixedly connected to the connecting shaft 20223 by bolts, and the outer walls of the first side bracket 20221 and the second side bracket 20224 are both provided with mesh slots. The second side bracket 20224 is connected to the connecting shaft 20223 by bolts so that the second side bracket 20224 can be disassembled and the metal separation mesh 2011 can be replaced as needed. The inner belt component 2023 includes a belt 20231 adhered to the outer wall of the connecting block 20222. A notch 20232 is provided on one side of the belt 20231, and a thin layer 20233 is correspondingly provided on one side of the belt 20231. A separate lifting motor 5 is used for starting and control. Figure 1 As shown, the drive shaft 2021 rotates to the upper right, which in turn drives the linkage 2022, inner belt 2023, and metal separation mesh assembly 201 to rotate to the upper right as well. When the pre-processed paddy is poured onto the metal separation mesh 2011, under the influence of gravity and the vibration generated by the operation of the machine, the processed brown rice, which is smaller in volume but denser than paddy, will pass through the metal separation mesh 2011 and finally fall onto the belt 20231. Because the surface of the belt 20231 is smooth, the brown rice slides down, while the paddy falls onto the metal separation mesh 2011 and is blocked by the baffle 2012. It then moves up with the metal separation mesh 2011, thus separating the paddy and brown rice. At this time, the position of the paddy is also raised. The paddy in the upper position can be transferred to the rice huller for further processing as needed. The outer walls on both sides of the belt 20231 are raised to collect brown rice. The notch 20232 and the thin layer 20233 are both located on the raised sides of the belt 20231. The thickness of the raised part of the belt 20231 with the thin layer 20233 is half the thickness of other parts at the same location.

[0021] The drive shaft component 2021 includes a central shaft 20211, a plurality of limiting baffles 20212 are fixedly connected to the outer wall of the central shaft 20211, and a linkage gear 20213 is fixedly connected to the outer wall of the central shaft 20211. Among them, the linkage gear 20213 and multiple link shafts 20223 are meshed together, and two adjacent limit baffles 20212 form a limit groove that cooperates with the link block 20222.

[0022] The metal separation mesh assembly 201 includes a metal separation mesh 2011 inserted into the inner wall of the first side bracket 20221 and the second side bracket 20224, and a baffle member 2012 is inserted into the outer wall of the metal separation mesh 2011. The baffle component 2012 includes a plastic baffle 20121, the bottom of which has a card slot 20122, and the plastic baffle 20121 and the metal separation mesh 2011 are connected by the card slot 20122.

[0023] It should be noted that, due to the existing system where the separated paddy rice is transported back to the huller for secondary processing after screening, the process involves a lifting device, which is quite complex. This not only increases manufacturing and maintenance costs but also reduces the efficiency of paddy rice processing.

[0024] Specifically, in this embodiment, the solution mainly utilizes the base mechanism 1, the separation and lifting mechanism 2, the separation and lifting motor 5, the sample sampling mechanism 3, the sampling mechanism 4, and the identification marker 6 in a coordinated manner. In use, the device is first installed below the rice output end of the rice huller. The separation and lifting motor 5 is then started and controlled. Figure 1 As shown, the drive shaft 2021 rotates to the upper right, which in turn drives the linkage 2022, inner belt 2023, and metal separation mesh assembly 201 to rotate to the upper right as well. When the pre-processed paddy is poured onto the metal separation mesh 2011, under the influence of gravity and the vibration generated by the operation of the machine, the processed brown rice, which is smaller in volume but denser than paddy, will pass through the metal separation mesh 2011 and finally fall onto the belt 20231. Because the surface of the belt 20231 is smooth, the brown rice slides down, while the paddy falls onto the metal separation mesh 2011 and is blocked by the baffle 2012. It then moves up with the metal separation mesh 2011, thus separating the paddy and brown rice. At this time, the position of the paddy is also raised. The paddy in the upper position can be transferred to the rice huller for further processing as needed. When the monitoring probe 303 detects the position of the identification block 6, the separation lifting motor 5 is controlled to rotate slowly or pause so that the sampling mechanism 4 can take a sample and send it to the sampling component 307. The first telescopic hydraulic cylinder 401 is activated and controlled to move the inner sliding frame 402 and the sampling component 403 in the direction of the thin layer 20233 on the upper surface of the belt 20231. Simultaneously, the second telescopic hydraulic cylinder 40311 is activated and controlled to move the sampler 4035 to collect the brown rice on the belt 20231. Because the front end of the inner sliding frame 402 is tilted upwards, and the outer wall of the short sliding shaft 4036 is slidably connected to the inner wall of the inner sliding frame 402, the position of the sampler 4035 is also... As it rises, when it reaches the maximum height limit, the electronic lock 40334 releases the lock on the connecting plate 4034, and starts and controls the use of the ejection hydraulic cylinder 40333 to slightly lift the connecting plate 4034. The sampler 4035 rotates outward along the short sliding shaft 4036 as the rotation axis. At the same time, the first telescopic hydraulic cylinder 401 continues to move the inner sliding frame 402 and ejects the thin layer 20233 through the inner sliding frame 402, thereby realizing the pouring of the brown rice collected in the sampler 4035 into the sampling component 307. The starting and control system uses the push-and-retract hydraulic cylinder 3071 to push the inner limit slide 3072 along the inner wall of the external connecting slot 306. After the sampling mechanism 4 samples brown rice and sends it to the sampling slot 30741, the starting and control system uses the push-leveling hydraulic cylinder 30743 to move the push plate 30744. The push plate 30744 pushes the excess brown rice in the sampling slot 30741 to the auxiliary slot 30742. The mass of the brown rice is weighed by the electronic scale 3073, and the density of the brown rice is calculated based on the mass and unit volume. This determines whether the amount of paddy rice in the brown rice is within the acceptable range. If it meets the standard, the device continues to work. If it does not meet the standard, the machine is stopped and a suitable metal separating screen 2011 is replaced or the device is repaired.

[0025] In this embodiment, the drive shaft 2021 is rotated by the separation lifting motor 5, which drives the linkage condition 2022, the inner belt component 2023, and the metal separation mesh assembly 201 to move synchronously to the upper right. The rice mixture is separated into layers on the metal separation mesh 2011 by gravity and mechanical vibration: the brown rice, due to its small volume and high density, passes through the mesh and falls onto the smooth belt 20231 and slides down, while the paddy rice is blocked by the baffle component 2012 and is conveyed upward with the metal separation mesh 2011, directly completing the position lifting.

[0026] In a further preferred embodiment of the present invention, the sampling mechanism 4 includes a first telescopic hydraulic cylinder 401 fixedly connected to a first side bracket 20221. An inner sliding frame 402 is fixedly connected to the telescopic end of the first telescopic hydraulic cylinder 401, and a sampling component 403 is provided on one side of the inner sliding frame 402. The first telescopic hydraulic cylinder 401 is activated and controlled to move the inner sliding frame 402 and the sampling component 403 from the surface of the belt 20231 towards the thin layer 20233 of the belt 20231. Simultaneously, the second telescopic hydraulic cylinder 40311 is activated and controlled to move the sampler 4035 to collect the brown rice on the belt 20231. The front end of sampler 4035 is raised, and the outer wall of short sliding shaft 4036 is slidably connected to the inner wall of inner sliding frame 402. The position of sampler 4035 is also raised accordingly. When the maximum height is reached, electronic lock 40334 releases the lock on connecting plate 4034, and starts and controls the ejection hydraulic cylinder 40333 to slightly lift connecting plate 4034. Sampler 4035 rotates outward along short sliding shaft 4036 as the rotation axis. At the same time, first telescopic hydraulic cylinder 401 continues to move inner sliding frame 402 and ejects thin layer 20233 through inner sliding frame 402, thereby realizing the pouring of brown rice collected in sampler 4035 into sampling component 307. Among them, such as Figure 6As shown, the front end of the inner sliding frame 402 is raised so as to touch the thin layer 20233, and the outer wall of the first telescopic hydraulic cylinder 401 is tightly fitted with the notch 20232 in the belt 20231. The sampling assembly 403 includes a pusher connector 4031 fixedly connected to one side of the inner sliding frame 402. One end of the pusher connector 4031 is connected to a limit connector 4032. A connector 4033 is fixedly connected to the outer wall of the limit connector 4032. A connector plate 4034 is inserted into the inner wall of the connector 4033. A sampler 4035 is fixedly connected to the outer wall of the connector plate 4034. Short sliding shafts 4036 are fixedly connected to both sides of the sampler 4035. The outer wall of the short sliding shafts 4036 is slidably connected to the inner wall of the inner sliding frame 402. The pusher connector 4031 includes a second telescopic hydraulic cylinder 40311 fixedly connected to one side of the inner sliding frame 402. The telescopic end of the second telescopic hydraulic cylinder 40311 is fixedly connected to a limit connecting slider 40312. The upper and lower ends of the limit connecting slider 40312 are both fixedly connected to magnetorheological fluid packs 40313. The connecting seat 4033 includes a seat body 40331 fixedly connected to the limiting connecting seat 4032. The top of the seat body 40331 is provided with a slot 40332. An electronic lock 40334 is fixedly connected to the outer wall of one end of the seat body 40331. An ejection hydraulic cylinder 40333 is fixedly connected to the outer wall of the seat body 40331. One side of the connecting plate 4034 has a lock hole, which is used in conjunction with the electronic lock 40334. Under normal conditions, the electronic lock 40334 is fixedly connected to the connecting plate 4034 through the lock hole. The inner wall of the limiting connecting seat 4032 is provided with a vertical sliding groove. The limiting connecting slider 40312 and the magnetorheological fluid pack 40313 are both set on the inner wall of the vertical sliding groove. The limiting connecting slider 40312 is fitted and slidably connected with the inner wall of the vertical sliding groove. The outer wall of the limiting connecting seat 4032 is provided with an electromagnetic block 4037 that works in conjunction with the magnetorheological fluid pack 40313. Among them, the outer cladding layer of magnetorheological fluid package 40313 is provided with anti-slip protrusions; During the operation of the second telescopic hydraulic cylinder 40311, when the limiting connecting seat 4032, connecting seat 4033, and connecting insert 4034 are slightly raised along with the sampler 4035, the relative positional relationship between the limiting connecting seat 4032 and the limiting connecting slider 40312 also changes. When the sampler 4035 moves to the highest position, the electromagnetic block 4037 is activated, and a magnetic field is quickly formed around the magnetorheological fluid package 40313. The magnetorheological fluid package 40313 hardens, and the lower magnetorheological fluid package 40313 comes into close contact with the vertical sliding groove in the limiting connecting seat 4032, forming a fixed connection.

[0027] The sample sampling mechanism 3 includes a first external connecting seat 301 fixedly connected to the outer wall of the base mechanism 1, a second external connecting seat 302 fixedly connected to the outer wall of the first external connecting seat 301, a third external connecting seat 304 fixedly connected to the outer wall of the second external connecting seat 302, a monitoring probe 303 fixedly connected to one side of the second external connecting seat 302, a lifting hydraulic cylinder 305 fixedly connected to the outer wall of the third external connecting seat 304, an external connecting slot 306 fixedly connected to the telescopic end of the lifting hydraulic cylinder 305, and a sampling component 307 provided on the inner wall of the external connecting slot 306. The monitoring probe 303 and the identification block 6 are used together. During use, the position of the monitoring probe 303 remains fixed, while the identification block 6 moves with the separation and lifting mechanism 2. When the monitoring probe 303 detects the position of the identification block 6, the separation and lifting motor 5 is controlled to rotate slowly or pause so that the sampling mechanism 4 can take a sample and send it to the sampling component 307.

[0028] The sampling assembly 307 includes a push-and-retract hydraulic cylinder 3071 fixedly connected to the inner wall of the outer connecting slot 306 and an inner limiting slide 3072 slidably connected to the inner wall of the outer connecting slot 306. The telescopic end of the push-and-retract hydraulic cylinder 3071 is fixedly connected to the outer wall of the inner limiting slide 3072. An electronic scale 3073 is fixedly connected to the top of the inner limiting slide 3072. A sampling slot seat 3074 is provided on the top of the electronic scale 3073. The sampling slot seat 3074 includes a sampling slot seat 30741 adhered to the electronic scale 3073 and a sub-slot seat 30742 fixedly connected to the inner limit slide 3072. A pushing hydraulic cylinder 30743 is fixedly connected to the outer wall of the sampling slot seat 30741. A pushing plate 30744 is fixedly connected to the telescopic end of the pushing hydraulic cylinder 30743. A slanted material receiving plate 30745 is fixedly connected to the top of the sub-slot seat 30742. During use, as needed, the push-and-retract hydraulic cylinder 3071 is activated and controlled to push the inner limit slide 3072 along the inner wall of the outer connecting slot 306. After the sampling mechanism 4 samples brown rice and sends it to the sampling slot 30741, the push-leveling hydraulic cylinder 30743 is activated and controlled to move the push plate 30744. The push plate 30744 pushes the excess brown rice in the sampling slot 30741 to the auxiliary slot 30742. The mass of the brown rice is weighed by the electronic scale 3073, and the density of the brown rice is calculated based on the mass and unit volume. This determines whether the amount of paddy rice in the brown rice is within the acceptable range. If it meets the standard, the device continues to work. If it does not meet the standard, the machine is stopped and a suitable metal separating screen 2011 is replaced or the device is repaired. Among them, such as Figure 8As shown, the inner wall of the sampling trough 30741 is provided with a "quantitative scraper". The groove below the "quantitative scraper" in the sampling trough 30741 is a unit volume groove, and the bottom of the push plate 30744 is aligned with the "quantitative scraper". When only the unit volume groove in the sampling trough 30741 is filled with brown rice, the mass of the brown rice is weighed by the electronic scale 3073, and the density of the brown rice is calculated based on the mass and the unit volume, thereby determining whether the amount of paddy rice in the brown rice is within the qualified range.

[0029] In this embodiment, the identification marker 6 moves synchronously with the separation and lifting mechanism 2. When the monitoring probe 303 detects its position, the system can control the separation and lifting motor 5 to decelerate or pause, providing a precise operating window for the sampling mechanism 4. The sampling mechanism 4 collects samples from the brown rice layer on the belt 20231 through the linkage of the first telescopic hydraulic cylinder 401 and the second telescopic hydraulic cylinder 40311. The inner sliding frame 402 pushes open the thin layer 20233, automatically pouring the sample into the sample sampling mechanism 3. This process requires no manual intervention, avoiding efficiency loss caused by downtime sampling. The sample sampling mechanism 3 can weigh and calculate the volume of the sample, and determine in real time whether the brown rice content meets the standard. If it does not meet the standard, the system can promptly alarm or stop the machine, prompting the replacement of the metal separation mesh 2011 or equipment repair.

[0030] In a further preferred embodiment of the present invention, the base mechanism 1 includes a fixed base assembly 101, an inner wall of which is provided with a movable base 102, a toothed plate 103 is fixedly connected to the top of the movable base 102, a support column 104 is fixedly connected to the top of the movable base 102, a separation lifting motor 5 is fixedly connected to the support column 104, and the two ends of the central shaft 20211 are rotatably connected to the inner wall of the support column 104.

[0031] The fixed base assembly 101 includes a fixed base 1011, and a plurality of rolling shafts 1012 are embedded in the top of the fixed base 1011. The fixed base 1011 and the movable base 102 are in contact. A horizontal bar seat 1015 is fixedly connected to the inner wall of the fixed base 1011, and a regulating motor 1013 is fixedly connected to the outer wall of the horizontal bar seat 1015. The output shaft of the regulating motor 1013 is fixedly connected to a regulating gear 1014 through a coupling. The outer wall of the regulating gear 1014 meshes with the outer wall of the toothed plate 103, and the movable base 102 is disposed between the fixed base 1011 and the horizontal bar seat 1015. In use, the start and control motor 1013 is used to drive the control gear 1014 to rotate. Because the control gear 1014 and the toothed plate 103 work together, the movable base 102 can move back and forth within a certain range inside the fixed base 1011, thereby driving the main body of the device to perform reciprocating motion within a short stroke, thus improving the screening effect between paddy rice and brown rice.

[0032] In this embodiment, the base mechanism 1 includes a fixed base assembly 101 and a movable base 102. A regulating motor 1013 drives a regulating gear 1014 to mesh with a toothed plate 103, enabling the movable base 102 to perform short-stroke, controllable back-and-forth reciprocating motion within the fixed base 1011. This motion is transmitted to the entire separation and lifting mechanism 2, causing additional lateral shaking of the rice and brown rice mixture on the metal separation mesh 2011. This intensifies the tumbling and loosening of the material, facilitating faster and more complete passage of brown rice through the mesh openings, while also preventing rice from accumulating and becoming stuck.

[0033] It should be noted that, for the sake of simplicity, the foregoing embodiments are all described as a series of actions. However, those skilled in the art should understand that the present invention is not limited to the described order of actions, as some steps may be performed in other orders or simultaneously according to the present invention. Furthermore, those skilled in the art should also understand that the embodiments described in the specification are preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.

[0034] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative. For instance, the division of units described above may be implemented in other ways in practice. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; indirect coupling or communication connections between devices or units may be telecommunications or other forms.

[0035] The units described above as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0036] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit the scope of protection of the invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of the present invention according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of the present invention. These technical solutions also fall within the scope of protection of the present invention.

Claims

1. A lifting device for a rice bran separator, characterized in that, Includes a base mechanism (1): the upper end of the base mechanism (1) is provided with a separation lifting mechanism (2), the outer wall of the base mechanism (1) is fixedly connected with a separation lifting motor (5), the outer wall of the base mechanism (1) is fixedly connected with a sample sampling mechanism (3), the inner wall of the separation lifting mechanism (2) is provided with a sampling mechanism (4), and the outer wall of the separation lifting mechanism (2) is fixedly connected with an identification block (6). The separation and lifting mechanism (2) includes a separation and lifting drive assembly (202) disposed on the base mechanism (1), and a metal separation mesh assembly (201) is disposed on the outer wall of the separation and lifting drive assembly (202). The separation lifting drive assembly (202) includes a drive shaft (2021), the outer wall of which is engaged with a linkage chain (2022), and the outer wall of the linkage chain (2022) is fitted with an inner belt (2023).

2. The lifting device for a husk separating sieve as described in claim 1, characterized in that, The linkage condition (2022) includes multiple link shafts (20223), with link blocks (20222) connected to both ends of the link shafts (20223), a first side bracket (20221) fixedly connected to one end of the link shafts (20223), and a second side bracket (20224) fixedly connected to the end of the link shafts (20223) away from the first side bracket (20221). The inner belt component (2023) includes a belt (20231) adhered to the outer wall of the connecting block (20222), with a notch (20232) on one side of the belt (20231) and a thin layer (20233) correspondingly provided on one side of the belt (20231).

3. The lifting device for a chaff separator as described in claim 2, characterized in that, The drive shaft (2021) includes a central shaft (20211), a plurality of limiting baffles (20212) are fixedly connected to the outer wall of the central shaft (20211), and a linkage gear (20213) is fixedly connected to the outer wall of the central shaft (20211).

4. The lifting device for a gluten separator as described in claim 2, characterized in that, The metal separation mesh assembly (201) includes a metal separation mesh (2011) inserted into the inner walls of the first side bracket (20221) and the second side bracket (20224), and a baffle (2012) is inserted into the outer wall of the metal separation mesh (2011). The baffle component (2012) includes a plastic baffle (20121), the bottom of which is provided with a card slot (20122), and the plastic baffle (20121) and the metal separation mesh (2011) are connected by the card slot (20122).

5. The lifting device for a gluten separator as described in claim 1, characterized in that, The sampling mechanism (4) includes a first telescopic hydraulic cylinder (401) fixedly connected to the first side bracket (20221). The telescopic end of the first telescopic hydraulic cylinder (401) is fixedly connected to an inner sliding frame (402). A sampling component (403) is provided on one side of the inner sliding frame (402). The sampling assembly (403) includes a pusher connector (4031) fixedly connected to one side of the inner sliding frame (402). One end of the pusher connector (4031) is connected to a limiting connector (4032). A connecting seat (4033) is fixedly connected to the outer wall of the limiting connector (4032). A connecting plate (4034) is inserted into the inner wall of the connecting plate (4033). A sampler (4035) is fixedly connected to the outer wall of the connecting plate (4034). Short sliding shafts (4036) are fixedly connected to both sides of the sampler (4035). The outer wall of the short sliding shaft (4036) is slidably connected to the inner wall of the inner sliding frame (402). The pusher connector (4031) includes a second telescopic hydraulic cylinder (40311) fixedly connected to one side of the inner sliding frame (402). The telescopic end of the second telescopic hydraulic cylinder (40311) is fixedly connected to a limit connecting slider (40312). The upper and lower ends of the limit connecting slider (40312) are both fixedly connected to magnetorheological fluid packs (40313). The connecting seat (4033) includes a seat body (40331) fixedly connected to the limiting connecting seat (4032), the top of the seat body (40331) is provided with a slot (40332), an electronic lock (40334) is fixedly connected to the outer wall of one end of the seat body (40331), and an ejection hydraulic cylinder (40333) is fixedly connected to the outer wall of the seat body (40331). The inner wall of the limiting connecting seat (4032) is provided with a vertical sliding groove. The limiting connecting slider (40312) and the magnetorheological fluid pack (40313) are both arranged on the inner wall of the vertical sliding groove. The limiting connecting slider (40312) is slidably connected to the inner wall of the vertical sliding groove. The outer wall of the limiting connecting seat (4032) is provided with an electromagnetic block (4037) that works in conjunction with the magnetorheological fluid pack (40313).

6. The lifting device for a gluten separator as described in claim 1, characterized in that, The sample sampling mechanism (3) includes a first external connecting seat (301) fixedly connected to the outer wall of the base mechanism (1), a second external connecting seat (302) fixedly connected to the outer wall of the first external connecting seat (301), a third external connecting seat (304) fixedly connected to the outer wall of the second external connecting seat (302), a monitoring probe (303) fixedly connected to one side of the second external connecting seat (302), a lifting hydraulic cylinder (305) fixedly connected to the outer wall of the third external connecting seat (304), an external connecting slot (306) fixedly connected to the telescopic end of the lifting hydraulic cylinder (305), and a sampling component (307) provided on the inner wall of the external connecting slot (306).

7. The lifting device for a chaff separator as described in claim 6, characterized in that, The sampling assembly (307) includes a push-and-retract hydraulic cylinder (3071) fixedly connected to the inner wall of the outer connecting slot (306) and an inner limiting slide (3072) slidably connected to the inner wall of the outer connecting slot (306). The telescopic end of the push-and-retract hydraulic cylinder (3071) is fixedly connected to the outer wall of the inner limiting slide (3072). An electronic scale (3073) is fixedly connected to the top of the inner limiting slide (3072), and a sampling slot seat (3074) is provided on the top of the electronic scale (3073). The sampling slot seat (3074) includes a sampling slot seat (30741) adhered to an electronic scale (3073) and a sub-slot seat (30742) fixedly connected to an inner limit slide (3072). A pushing hydraulic cylinder (30743) is fixedly connected to the outer wall of the sampling slot seat (30741). A pushing plate (30744) is fixedly connected to the telescopic end of the pushing hydraulic cylinder (30743). A slanted material receiving plate (30745) is fixedly connected to the top of the sub-slot seat (30742).

8. The lifting device for a gluten separator as described in claim 1, characterized in that, The base mechanism (1) includes a fixed base assembly (101), a movable base (102) is provided on the inner wall, a toothed plate (103) is fixedly connected to the top of the movable base (102), a support column (104) is fixedly connected to the top of the movable base (102), the separation lifting motor (5) is fixedly connected to the support column (104), and the two ends of the central shaft (20211) are rotatably connected to the inner wall of the support column (104).

9. The lifting device for a gluten separator as described in claim 8, characterized in that, The fixed base assembly (101) includes a fixed base (1011), and a plurality of rolling shafts (1012) are embedded in the top of the fixed base (1011). The fixed base (1011) and the movable base (102) are in contact. The inner wall of the fixed base (1011) is fixedly connected to a horizontal bar seat (1015), and the outer wall of the horizontal bar seat (1015) is fixedly connected to a regulating motor (1013). The output shaft of the regulating motor (1013) is fixedly connected to a regulating gear (1014) through a coupling. The outer wall of the regulating gear (1014) meshes with the outer wall of the toothed plate (103), and the movable base (102) is disposed between the fixed base (1011) and the horizontal bar seat (1015).